Pentair SPD50H, SPD100H Installation And Service Manual

InstallatIon and servIce Manual
Submersible Effluent Pump
NOTE! TO THE INSTALLER: Please make sure
you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system.
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.HYDROMATIC.COM PH: 888-957-8677
269 TRILLIUM DRIVE, KITCHENER, ONTARIO, CANADA N2G 4W5 PH: 519-896-2163
© 2013 Pentair, Ltd. All Rights Reserved. W-03-193 (Rev. 03/04/13)
General Information
Thank you for purchasing your HYDROMATIC ensure years of trouble-free op er a tion, please read the fol low ing manual carefully.
Before Operation:
Read the following in struc tions care ful ly. Reasonable care and safe meth ods should be practiced. Check local codes and require­ments before installation.
Attention:
This manual contains important information for the safe use of this product. Read this manual completely before using this product and refer to it often for con tin ued safe product use. DO NOT THROW AWAY OR LOSE THIS MAN U AL. Keep it in a safe place so that you may refer to it often.
WARNING: Before handling these pumps and controls, always disconnect the power first. Do not smoke or use sparkable electrical devices or flames in a septic (gaseous) or possible septic sump.
California Proposition 65 Warning
related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
®
pump. To help
This product and
Pump Warning
To reduce risk of electrical
shock:
1. Risk of Electrical Shock:
This pump has not been
in ves ti gat ed for use in swimming pool areas.
2. Risk of Electrical Shock:
Connect only to a properly
ground ed receptacle.
Septic tank to be vented in
ac cor dance with local plumbing codes.
Do not smoke or use sparkable
electrical devices or flame in a septic (gaseous) or possible septic sump.
If a septic sump condition
exists and if entry into sump is necessary, then (1) provide proper safety precautions per OSHA re quire ments and (2) do not enter sump until these precautions are strictly adhered to.
Do not install pump in location
clas si fied as hazardous per N.E.C., ANSI/NFPA 70 -
2001.
Failure to heed above cautions
could result in injury or death.
Pump Installation
These important instructions mustbe followed for satisfactory per for mance of your pump:
1. Provide proper sump (rec om mend ed minimum sump diameter is 30").
2. Do not set pump directly on the bottom of sump if it is not solid. Raise the pump by using bricks or concrete blocks un der neath it.
3. Make sure sump is free of string, cloth, nails, gravel, etc. before installing pump.
4. Risk of electrical shock — connect only to a properly grounded receptacle.
5. Do not remove ground pin from electrical plug.
6. Do not use an extension cord.
7. For proper automatic operation, make sure the pump power cord is plugged into the piggyback receptacle on the diaphragm switch cord.
8. Connect to separate electrical circuit taken directly from main switch.
9. Use steel or plastic pipe for all connecting lines between pump and sewer outlet.
Note: Some city regulations
do not allow installing a pump with plastic pipe. Check local reg u la tions.
10. In applications in which the pump may sit idle for months at a time, it is rec om mend ed that the pump(s) be cycled every month to ensure the pumping system is working properly when needed.
11. HYDROMATIC check valve should be installed in discharge pipe.
12. An audible alarm system such as the Q Alert (indoor use only) for high water con di tions should be installed in every pump for greater protection. Contact your HYDROMATIC distributor for ad di tion al panel applications.
Warning: When using the
automatic diaphragm switch, the vent tube in the plug must be clear of obstructions.
Do not bend cord. This will
cause a crimp in the vent tube and switch failure will occur. Pump should be plugged into a single outlet, where vent tube can “breathe.” Blocking tube or bending cord will void the warranty.
2
Pump Servicing
Read the following instructions carefully before replacing any parts. Reasonable care and safe methods should be practiced. Check local codes and requirements before installation. Only a com pe tent electrician should make the installations.
Tools Required
General shop tools include socket wrenches and a bearing puller. An ohmmeter is required to thoroughly check motor and wiring.
For proper au to mat ic op er a tion, make sure the pump power cord is plugged into the pig­gy back re cep ta cle on the float switch cord.
Before removing the pump from its installation for repairs, check first to see if the trouble is caused by:
1. Miswiring of the pump into the terminal block.
2. Miswiring of the float level controls into the panel.
3. Miswiring inside the control panel.
4. Trip circuit breaker. If the breaker is manually reset and then trips off again, the problem could be:
a. short circuit in motor or
control panel
b. water in the motor housing
c. insufficient amp capacity of
wiring or breakers
d. improper panel wiring
5. Tripped overload. If overload is manually reset and then trips off again, the problem could be:
a. pump or piping is clogged
b. pump motor or bearings
may be defective
c. start capacitor in motor may
have failed
d. pump may be miswired to
terminal block
e. head is lower than rating,
pumping too much liquid
6. Air locked pump. Disconnect piping at union and run until all air bubbles are expelled.
7. Wrong impeller rotation. Ro ta tion should be coun ter­clock wise when looking at the impeller. Correct improper rotation on three phase pumps by reversing any two line leads. No rotation check is nec es sary on single phase pumps.
8. Closed discharge gate valve.
9. Plugged impeller or pipeline.
10. Discharge head may be too high. Check elevation against design point of pump.
11. Floats not hanging free in the sump.
12. Malfunctioning floats.
Disconnect power supply.
Checking Power Cord
To be sure wires are not burned off or broken in cord, use ohm­meter for check. Set ohmmeter scale pointer to R x 1 scale and attach one meter lead to white cord wire and one meter lead to black cord wire, then place a screw driv er blade across terminals of plug. If cord is OK, meter needle will go to zero and stay there. If meter needle does not move, this will indicate an open wire and cord must be replaced.
Motor
Warning: Be certain power to pump is off! Disconnect pump
power cord from terminals in control panels (manual pump models) and power source (automatic models) and remove pump from sump.
1. Clean any dirt or trash from the outside of the pump before dis man tling.
If the unit is being operated
by float or diaphragm switch, unplug the pump from the piggyback receptacle and plug the pump directly into the power source. If the pump starts each time it is plugged directly into the receptacle and does not start each time when plugged into the piggy­back switch with the float raised or the di a phragm switch pressed into the start position, replace the com plete piggy­back switch assembly and retest with new assembly.
2. If motor does not run when tested as described above, the capacitor and/or stator must be checked.
Disconnect from power supply.
Remove plug (#6) from top of
housing and pour oil into container, preferably clear, so that oil can be observed.
3. If oil is clear, it will indicate motor is not burned and there has been no water leak into the motor. If oil is cloudy, it will indicate water in motor, or, if oil is black, it will indicate a burned stator.
4. After draining oil, carefully loosen the power cord assembly (#22) from the motor housing (#2). With power cord loose, remove the four wire nuts and screws (#4) and carefully lift off the motor housing (#2) ex pos ing the capacitor (#28) (1ø only) and the motor assembly.
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SPD50H
SPD100H
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