Pentair SMART UV User Manual

SMART UV®

UV DISINFECTION STERILIZER

INSTALLATION AND

USER'S GUIDE

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

CUSTOMER SERVICE / TECHNICAL SUPPORT

If you have questions about ordering Pentair replacement parts and products, please contact:

CUSTOMER SERVICE AND TECHNICAL SUPPORT, USA

Monday to Thursday: 8 AM to 6:30 PM EST

Friday: 8 AM to 5 PM EST

Phone: (877) 347-4788 Fax: (407) 886-6787

INTERNATIONAL

Phone: (407) 866-3939 Fax: (407) 866-4884

WEB SITE

Visit www.PentairAES.com for information about Pentair products.

This document is subject to change without notice.

2395 Apopka Blvd., Apopka, FL 32703, USA

Phone: 407.886.3939 Web: PentairAES.com

All Pentair trademarks and logos are owned by Pentair or one of its global aliates. Pentair Aquatic Eco-Systems® and SMART UV Systems™ are trademarks and/or registered trademarks of Pentair Aquatic Eco-Systems, Inc. and/or its aliated companies in the United States and/or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an aliation or endorsement between the owners of these names and brands and Pentair Aquatic Eco-Systems, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves the right to change specications without prior notice. Pentair is an equal opportunity employer.

P/N 02934-INS-SMART REV. H 03/21

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

TABLE OF CONTENTS

Important Warning and Safety Instructions .......... 4

Warranty Information ............................................... 5

System Features and Specications ......................6

SMART UV® Features .......................................... 6

System Specications .........................................6

Pre-Installation Inspection ..................................... 7

Component Diagram ........................................... 7

Power Supplies .................................................... 7

Quartz Sleeve and UV Lamp Inspection ............ 8

Installation ................................................................. 9

Quartz Sleeve Assembly and Installation .......... 9

Sterilizer Installation and Operation ................. 10

Typical Installation ...................................... 10

Mounting the Vessel.................................... 10

Mounting the Power Supply ....................... 11

Mandatory Leak Test ......................................... 12

Electrical Connection ........................................ 13

UV Lamp Installation ......................................... 14

Lamp Styles ................................................. 13

Power Cord Adjustment ............................. 13

SMART UV Installation and Operation ............. 14

Pond Installation Congurations................ 14

Aquarium Installation Congurations ........ 14

Maintenance ........................................................... 16

Quartz Sleeve Cleaning ..................................... 16

Winterizing ......................................................... 16

Lamp Connector Removal ................................ 17

Troubleshooting ...................................................... 18

Replacements Parts ............................................... 19

SMART UV ......................................................... 19

SMART HO UV (Revision 1) ............................... 20

SMART HO UV (Revision 2 ................................ 21

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT NOTICE

This guide provides installation and operation instructions for the SMART UV® Sterilizer. Consult Pentair with any questions regarding this equipment.

Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the UV system. Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference.

IMPORTANT SAFETY INSTRUCTIONS! PLEASE READ PRIOR TO INSTALLATION AND OPERATION!

Strictly follow the instructions within this manual to ensure the health and safety of both, yourself and the UV system. The installation, operation and maintenance of the UV system can only be carried out after reading and understanding the information contained in this manual.

The installation of the UV system must be carried out in accordance with local regulations and codes.

READ AND FOLLOW ALL INSTRUCTIONS

This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.

Warns about hazards that can cause death,

serious personal injury, or major property damage if ignored.

Warns about hazards that may cause death,

serious personal injury, or major property damage if ignored.

Warns about hazards that may or can cause

minor personal injury or property damage if ignored.

NOTE Indicates special instructions not related to

hazards.

Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.

When installing and using this electrical equipment, basic safety precautions must always be followed, include the following:

FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DE AT H .

INSTALLERS, OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS PRODUCT. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE OWNER.

Ultraviolet light is damaging to your eyes and skin ! DO NOT handle or stare at an operating UV lamp. Note that the UV light rays are invisible to the human eye and precautions must be taken to prevent UV energy from entering the eyes.

ULTRAVIOLET RADIATION. Disconnect all power from the unit before replacing lamps or servicing the unit.

The quartz sleeve and or the UV lamp shipped with this product may have been broken or damaged during transit. It is therefore essential that the unit be carefully inspected before connecting to electric al power.

To prevent possible ﬁre or electrical shock, only use replacement lamps speciﬁed by the manufacturer.

DO NOT allow system to exceed 20 PSI (Pounds Per Square Inch ).

DO NOT operate this unit above rated ﬂow rate. Operating the product in this manner may result in product failure and voiding of warranty.

To avoid possible electrical shock, special care must be taken since water is employed in intended applications. For each of the following situation, DO NOT attempt repairs yourself. Call Pentair customer service depar tment at 877-347-4788 for services or discard the appliance.

If unit falls into the water, DO NOT REACH FOR IT! First power down the unit and then retrieve it. If the internal electrical components of the unit get wet, keep the unit powered down until internal electrical com ponents have dried.

If the unit shows any sign of water leakage, immediately power down the unit.

Carefully examine the unit after installation. It should not be powered on if there is water on any part not intended to be wet.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of injury, DO NOT permit children to

use this produ ct.

SMART UV® systems are designed for low-pressure water applications DO NOT use these units for any application outside of their intended use. The use of attachments not recommended or sold by the original manufacturer may cause unsafe conditions and may voi d a ny warr anty.

This unit must be wired in conjunction with a

properly grounded, Ground Fault Circuit

Interrupter (GFCI) . Only three (3) wire grounded cables suitable

for outdoor use must be used to connect this unit. If joining cables for outdoor use, a suitable watertight cable connector must be used. If an extension cord is necessary, a cord with a proper rating must be used. A cord rated for less amperes or watts than the appliance’s rating may overheat. Care must be taken to arrange the cord so that it will not be tripped over or pulled. If in doubt consult a qualiﬁed electrician.

WARRANTY INFORMATION

Warping of the UV body may occur when left in direct

sunlight without water inside to help dissipate the heat.

DO NOT operate the unit in “no-ﬂow ” situations.

SAVE THESE INSTRUCTIONS

PENTAIR warrants to the original purchaser, the SMART UV Ultraviolet Sterilizers to be free from defects in workmanship or materials for a period of 1 year from the date purchase on power supply and all gaskets seals.

The UV vessel has a 3-year warranty if failure is caused from the UV lamp light exposure. Warranty will be void if water leaks are caused by failing to follow the proper assembly and maintenance instructions.

The UV lamp has a 90 -day warranty on the electrical operation only.

The warranty is only in effect provided the equipment is installed in accordance with the factory instructions, recommendation and operated within the environment and limitations for which it was designed.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

SYSTEM FEATURES AND SPECIFICATIONS

All SMART UV® Systems UV Sterilizer models are packaged complete, with all necessary components

that are required to operate the unit. When unpacking,

it is recommended to perform a complete component

inventory to ensure everything is accounted for and

hasn't been damaged.

The serial number of your UV unit is located on a small white label near the electrical end of the unit’s

vessel.

The model number of your UV unit can be found in

two locations:

1. On the bar code label at the end of the box.

2. On the label placed in the middle of the UV Vessel,

with a hole punch indicating the model number.

SMART UV Features

Our GPH T-5 and T-6 low pressure mercury vapor germicidal amps, convert approximately 30% of their electrical input watts into UV-C output watts within the germicidal action spectrum.

• UL listed for indoor and outdoor use, fresh and salt water use.

• Long lasting GPH/T5 and GPH/T6 UV lamps (9,000 hours to 80% eciency).

• Protective Quartz Sleeve (maximizes UV lamp output and safety)

• Watertight Design

• Easy-to-Remove Power Assembly

• Remote Power Supply

• UV Resistant High Density Plastic UV Vessel

• Utilizes the UV lamp to its maximum potential (maximum UV exposure)

• Non-UV Transmitting Clear Lamp Viewing Ports

System Specications

Max Flow

Rate @ 30

Model No.

EU18-U 6 GPM 18 0.34-0.17 5.4 23” X 4” 120-240 VAC

EU25-U 9.5 GPM 25 0.40-0.20 7.5 29” X 4” 120-240 VAC

EU40 15.5 GPM 40 0.44-0.22 12 44” X 4” 120-240 VAC

EU65P 26 GPM 65 0.46-0.23 19.5 71” X 4” 120-240 VAC

E50S 26 GPM 50 1.15/0.57 15 28" x 5.75" 120-240 VAC

E80S 45 GPM 80 1.15/0.57 26 43" x 5.75" 120-240 VAC

E120S 64 GPM 120 1.15/0.57 36 56" x 5.75" 120-240 VAC

E150S 100 GPM 150 1.82 47 70" x 5.75" 120 VAC

E150S-230 100 GPM 150 0.91 47 70" x 5.75" 240 VAC

mJ/cm2

Lamp

Wattage

Amperes

(A)

UV-C

Output

Watts

Dimensions

H x W

(Inches)

Input Voltage

(50/60 Hz)

Port

Connection

1.5” Union/ 1” Barb

2.5" union

with 2"

reducer

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

PRE-INSTALLATION INSPECTION

All SMART UV® units are packaged complete, with

all necessary components that are required to operate the unit. When unpacking your SMART UV

system, we recommend that a complete component

inventory be taken to ensure that all components are included and accounted for, prior to installation.

Serial Number

The model number of your UV unit can be found in

two locations:

1. The bar code label at the end of the box.

2. The label placed in the middle of the UV Vessel.

SMART units have their serial number labels

located on the UV vessel.

Component Diagram

Please review the component diagram below.

Unpack your UV system, and lay out the packaged

components for inspection. Please review the information listed in this section to become familiar

with the equipment’s various parts.

Power Supplies

The power supply can either be a cylinder “POD”

or a rectangle style. Below are the ballasts that are

currently used with the SMART UV line.

For SMART Lite and SMART

18W, 25W, 40W, and 65Watt Units.

20120-MV – 120VAC/240VAC 50/60 Hz

For SMART HO 50W, 80W, and 120Watt Units.

20105-MV – 120VAC/240VAC 50/60 Hz

For SMART HO 150W (120VAC)

SMART UV® Sterilizer Models:

Part Numbers EU18-U, EU25-U, EU40 & EU65P

SMART UV HO Sterilizer Models: Part Numbers E50S, E80S, E120S & E150S

202150-1 – 120VAC 50/60 Hz

For SMART HO 150W (240VAC)

202150-2 – 240VAC 50/60 Hz

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

PRE-INSTALLATION INSPECTION

Quartz Sleeve and UV Lamp Inspection – When Packed in Tube

SMART UV® Disinfection Sterilizers are packaged

with their quartz sleeve assembly pre-assembled

inside the UV vessel.

The UV lamp is packaged separately in a corrugated tube.

The Quartz Sleeve Assembly must be removed from

the UV vessel and inspected for damage prior to

installation. Extreme care must be used while this procedure is being performed.

Note: DO NOT handle the lamp or quartz sleeve with bare hands. Your hands can deposit oils on the quartz sleeve and lamp that will decrease the eciency of

UV disinfection.

1. Carefully unpack the UV lamp from its corrugated packing tube and inspect for damage including broken glass, cracks, chips, fractures and pin holes. If damage has occurred please contact the place of original purchase immediately.

NOTE: Save the corrugated lamp packaging after unpacking the UV lamp. Storing the lamp and/or quartz sleeve in this packaging while performing

maintenance on the UV system will protect these

components from damage or fouling when outside of

the vessel.

2. After inspection, reassemble the quartz sleeve

back into the UV vessel. Perform the Mandatory

Leak Test (see page 12).

3. Inspect all other UV system components (power supply, UV vessel unions and necessary mounting

clamps) for damage.

After receipt and inspection of the unit, if broken glass is found (including cracks, chips, pin holes and hair line fractures of any kind) please contact the place of original purchase immediately for replacements.

SMART UV® U V DISINF ECTION STERILIZER Ins tallation and User 's Guide

+ 16 hidden pages