Pentair SHURFLO 3200 Installation, Operation And Repair Manual

SHURFLO® 3200 MACERATOR PUMP
INSTALLATION, OPERATION & REPAIR MANUAL
SHURFLO’s macerator pump is designed to empty marine and RV holding tanks of normal waste. It is also an excellent choice for emptying fi sh boxes of scales and residual waste. A fl ow rate of up to 13 gallons per minute conveniently empties any tank in minutes. The unique dual-cut blade design ensures waste is ground up thoroughly. The pump is self-priming to a fi ve foot lift when impeller is wet, four foot lift when impeller is dry, but for optimum performance and life, it should be mounted as close to the tank as possible. Marine pump out must be in proper discharge zones only. This macerator will not handle hard objects, rags, or feminine napkins.
PRODUCT SPECIFICATIONS
Motor: Seamless can motor, 1/8 hp Thermally protected
Lead Wires: 14 GA
Fuse: See motor label for fuse size
Pump Type: Flexible Impeller
Duty Cycle: Intermittent duty only
Ports: Inlet: 1-1/2” hose barb &
1-1/2” NPT Male Outlet: 1” hose barb
Impeller: Brandonite
Blade: 316 stainless “Double-cut”
Dimensions: See drawing
Weight: 5 lbs.
Approvals: Ignition protected, ISO 8846, CE, and CSA, models available
Typical Flow: Dependent on fl uid viscosity (Chart below based on water)
®
911-566 REV. P 1
HEAD FLOW GPM [LPM] MAX. DC AMPS
Ft. [m] 12 V 24 V 12 V 24 V
0 [0] 13 [49] 13 [49] 17 9
Max. Operating Head = 30 feet
1-1/2" Hose Barb
1-1/2" NPT Male
2.0 [50.0]
3.6 [91.9]
10.8 [273.3]
2.3 [58.4]
1" Hose Barb
3.8 [97.3]
2.9 [72.9]
3.5 [89.7]
4.8 [120.9]
ELECTRICAL CONNECTIONS
WARNING: If the pump is operated in an
area containing flammable vapors, the wire leads must be joined by insulated mechanical locking connectors. Loose or inadequate wire connections can spark, resulting in an explosion result­ing in property damage, injury, or death. All electrical installations should be done by a qualified electrician.
Pump must be protected with proper size fuse as specified on the motor label.
Pump should be operated on a sepa­rate circuit.
Pump should be connected to properly sized momentary switch. This prevents pump from damage due to long periods of dry run condition.
Switch should be near pump. This will allow operator to hear change in pump sound when tank is empty.
AVERTISSEMENT: Si la pompe est utilisée dans une zone contenant des vapeurs inflammables, les fils doivent être reliés par des raccords à verrouil­lage mécanique isolés. Des raccorde­ments de fils desserrés ou inadéquats peuvent produire des étincelles et provoquer une explosion entraînant des dommages matériels, des blessures ou la mort. Toutes les installations élec­triques doivent être effectuées par un électricien qualifié.
La pompe doit être protégée par un fusible de calibre approprié comme précisé sur l’étiquette du moteur.
La pompe devrait être utilisée sur un circuit distinct.
La pompe devrait être raccordée à un interrupteur à rappel calibré correcte­ment. Cela protège la pompe contre les dommages attribuables à de longues périodes de tournage à sec.
L’interrupteur devrait se trouver près de la pompe. Cela permettra à l’utilisateur d’entendre un changement dans le son de la pompe lorsque le réservoir est vide.
NOTE: For proper operation motor must rotate counterclockwise when viewed from pump end.
2
ELECTRICAL INSTALLATION CHECKLIST
√ Separate circuit from power source √ Proper size momentary switch mounted near pump √ Proper wire size to length √ Proper fuse size and type √ Insulated wire connectors
12 Volt System Min. Wire Size (20 Amps)
Total Wire Length* 3% Drop 10% Drop
Feet [m] GA GA
1-10 [.3-3] #10 #16
11-20 [3.3-6] #8 #14
21-30 [6.4-9.1] #6 #12
30-60 [9.1-18.2] #4 #10
*length from power source to motor and back to ground.
PLUMBING CONNECTIONS
Pump should be mounted as near as possible to tank to minimize dry run. Pump is self-priming to a five-foot lift when impeller is wet, four foot lift when impeller is dry. Pump is more efficient if mounted near the holding tank. Installations should be done by qualified marine tech.
INLET: Always install pump with a shut-off valve between pump and holding tank. Hose: Use 1-1/2” ID [non-collapsible vacuum rated] hose on inlet [suction] side. Use stainless steel hose clamps on all sanitation connections. Flange: To mount to 1-1/2” female flange, inlet barb must be cut off just before threads. Seal threads and hand tighten.
WARNING: Any air leak on inlet side can cause pump to run dry and can damage impeller and impeller housing. Check all inlet side connections, even those on deck plates. All runs should be smooth with no kinks or sharp angles.
AVERTISSEMENT: Une fuite d’air sur le côté aspiration peut causer le tournage à sec de la pompe et endommager la turbine et le boîtier de turbine. Vérifier tous les raccordements sur le côté aspiration, même ceux sur les plaques de plateforme. Tous les parcours doivent être lisses, sans tortillement ni angle aigus.
OUTLET: Use 1” minimum ID hose on discharge side of pump. Connect to thru hull fitting above highest heeled point above waterline. Vented loop installations must vent at least 10” above highest heeled point above waterline. Use stainless steel hose clamps on all sanitation connec- tions.
Operation: INTERMITTENT DUTY ONLY!
Pump switch must be near pump and tank so operator can hear pump running.
Make sure shut-off valve to pump and dump valve [if equipped] are both open. Turn on momentary switch and pump out tank. When tank is empty, pump will get louder with a high pitch sound. Immediately turn pump off, or damage to impeller and housing will occur. Do not run pump dry for more than 15 – 20 seconds. Flush tank and pump with water after each use. This macerator will handle normal waste, tis­sues, cigarettes, fish scales, etc. It is not designed to handle large hard objects such as large bones or fruit pits.
Periodic Maintenance and Storage: Flush with water after each use. Check wire connections occasionally. After periods of non-use, impeller can stick. To loosen, open rear shaft cover and turn motor shaft clockwise with a flat tip screwdriver. Then replace shaft cover. For extended periods of non-use, pump impeller can be lubricated by running a small amount of mineral oil through holding tank system.
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