Pentair S060516G041, S060316G031, S060326G031, S060516G031, S060526G041 Instruction Manual

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Page 1

SPECTRACOOL™

Slim Fit Air ConditionerS

All modelS

INSTRUCTION MANUAL

Rev. I

P/N 89116616

Page 2

TABLE OF CONTENTS

Pentair Cooling Sales and Service Contacts ....................................................................................................4

Warranty and Return Policy ............................................................................................................................. 4

General Information ......................................................................................................................................... 5

Standards, CE, Declaration of Conformity ...........................................................................................................................5

Receiving The Air Conditioner .......................................................................................................................... 6

Handling and Testing The Air Conditioner ....................................................................................................... 6

PHASE MONITOR (460v Only) .....................................................................................................................................6

How to Read Model Numbers ........................................................................................................................... 6

General Safety Information .............................................................................................................................. 7

General Technical Information ......................................................................................................................... 7

Sequence of Operation .........................................................................................................................................................7

Cooling ............................................................................................................................................................................7

Component Operation ...........................................................................................................................................................7

Smart Controller (General Alarms)...............................................................................................................................7

Remote Access Control (Optional) ................................................................................................................................7

Door Switch ....................................................................................................................................................................7

Active Condensate Management ...................................................................................................................................7

Mounting .......................................................................................................................................................... 8

Tools Required For Installation: ...........................................................................................................................................8

External Mounting ................................................................................................................................................................8

Partial Recessed Mounting (Not Applicable to 300W Unit) .................................................................................................8

Full Recessed Mounting .....................................................................................................................................................10

Electrical Installation ..................................................................................................................................... 11

Principles of Operation .................................................................................................................................. 11

Smart Controller ............................................................................................................................................ 12

Introduction .........................................................................................................................................................................12

Energizing The Controller ..................................................................................................................................................12

Control Status Indication ....................................................................................................................................................12

Displaying and Changing Program Variables ....................................................................................................................13

Models with °C Controller ........................................................................................................................................13

Operating Parameters .................................................................................................................................................13

Alarm Parameters .......................................................................................................................................................13

Models with °F Controller ........................................................................................................................................13

Operating Parameters .................................................................................................................................................13

Alarm Parameters .......................................................................................................................................................13

Displaying Temperature Sensor #2 ...................................................................................................................................14

Compressor Restart Time Delay ........................................................................................................................................14

Alarm Output Contact .........................................................................................................................................................14

Alarm Input Connection ......................................................................................................................................................14

Alarm Condition Display .....................................................................................................................................................14

Remote Access Control .................................................................................................................................. 15

Air Conditioner Unit Communication Features (Optional) ................................................................................................15

USB Communication ....................................................................................................................................................15

Ethernet Communication ............................................................................................................................................15

SOFTWARE AND CONFIGURATION FILE DOWNLOADS .........................................................................................15

Remote Access Control Pin-out ..................................................................................................................................15

Technical Information .................................................................................................................................... 16

S06 Models 300/500W .........................................................................................................................................................16

S06 Schematic 300/500W ............................................................................................................................................16

S06 Wire Diagram 300/500W .......................................................................................................................................17

S06 Dimensional Drawings .........................................................................................................................................18

300W ..........................................................................................................................................................................18

500W ..........................................................................................................................................................................18

S06 Installation Instruction .........................................................................................................................................19

S06 300W Cutout Drawing ...........................................................................................................................................19

Surface Mount ..............................................................................................................................................................19

Full Recess Mount ........................................................................................................................................................19

S06 500W Cutout Drawing ...........................................................................................................................................20

Surface Mount ..............................................................................................................................................................20

Partial and Full Recess Mount ....................................................................................................................................20

S06 Unit Characteristics ..............................................................................................................................................21

S06 Components ..........................................................................................................................................................22

S10 Models 1000/1500W .....................................................................................................................................................23

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S10 Schematics ............................................................................................................................................................23

1000W 115V, 230V .....................................................................................................................................................23

1000W 460V ...............................................................................................................................................................23

1500W 115V ..................................................................................................................................................................24

1500W 230V ..................................................................................................................................................................24

1500W 460V ..................................................................................................................................................................25

S10 Wire Diagrams ......................................................................................................................................................26

1000W 115V, 230V .....................................................................................................................................................26

1000W 460V ...............................................................................................................................................................27

1500W 115V ...............................................................................................................................................................28

1500W 230V ...............................................................................................................................................................29

1500W 460V ...............................................................................................................................................................30

S10 Dimensional Drawing ...........................................................................................................................................31

1000/1500W ..............................................................................................................................................................31

S10 Installation Instruction .........................................................................................................................................32

S10 1000/1500W Cutout Drawing ................................................................................................................................32

Surface Mount ..............................................................................................................................................................32

Partial and Full Recess Mount ....................................................................................................................................32

S10 Unit Characteristics (115V, 230V) .........................................................................................................................33

S10 Unit Characteristics (460V) ...................................................................................................................................34

S10 Components (1 Phase) ..........................................................................................................................................35

S10 Components (3 pHASE) ........................................................................................................................................36

S16 Models 2000/2500W .....................................................................................................................................................37

S16 Schematics ............................................................................................................................................................37

2000W 115V ...............................................................................................................................................................37

2000W 230V ...............................................................................................................................................................37

2000W 460V ...............................................................................................................................................................38

2500W 115V ...............................................................................................................................................................38

2500W 230V ...............................................................................................................................................................39

2500W 460V ...............................................................................................................................................................39

4000W 460V ...............................................................................................................................................................40

S16 Wire Diagrams .....................................................................................................................................................41

2000W 115V ...............................................................................................................................................................41

2000W 230V ...............................................................................................................................................................42

2000W 460V ...............................................................................................................................................................43

2500W 115V ...............................................................................................................................................................44

2500W 230V ...............................................................................................................................................................45

2500W 460V ...............................................................................................................................................................46

4000W 460V ...............................................................................................................................................................47

S16 Dimensional Drawing ...........................................................................................................................................48

2000/2500W ..............................................................................................................................................................48

4000W ........................................................................................................................................................................49

S16 Installation Instruction .........................................................................................................................................50

S16 2000/2500W Cutout Drawing ................................................................................................................................50

Surface Mount ..............................................................................................................................................................50

Partial and Full Recess Mount ....................................................................................................................................50

S16 4000W Cutout Drawing .........................................................................................................................................51

Surface Mount ..............................................................................................................................................................51

Partial Recess Mount ...................................................................................................................................................51

S16 Unit Characteristics (115V, 230V) .........................................................................................................................52

S16 Unit Characteristics (460V) ...................................................................................................................................53

S16 Components )115V, 230V) .....................................................................................................................................54

S16 Components (460V) ...............................................................................................................................................55

Maintenance ................................................................................................................................................... 56

Compressor .........................................................................................................................................................................56

Inlet Air Filter (Field Installed Option) ................................................................................................................................56

How To Remove, Clean or Install an optional Inlet Air Filter ............................................................................................56

Condenser and Evaporator Air Movers ..............................................................................................................................56

Maintenance / Inspection Recommendations ............................................................................................................57

Basic Air Conditioning Trouble Shooting Check List - Remote Access Control Version ................................. 59

Basic Air Conditioning Trouble Shooting Checklist ...........................................................................................................60

3-Phase Basic Air Conditioning Trouble Shooting Check List - Remote Access Control Version ...................................61

3-Phase Symptoms and Possible Causes - Remote Access Control Version ..................................................................62

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PENTAIR COOLING SALES AND SERVICE CONTACTS

EUROPE:

Deutschland (Germany) +49 (0) 7082 794 0

France +33 (0) 3 88 90 64 90

Italia (Italy) +39 02 932 714-1

Polska (Poland) +48 22 209 98 37

Россия (Russia) +7 495 926 18 85

Sverige (Sweden) +46 (0) 8 683 6100

United Kingdom +44 (0) 1442 240 471

MIDDLE EAST:

UAE +971 4 378 1700

NORTH AMERICA:

México +52 555 280 1449

US & Canada +1 763 421 2240

SOUTH AMERICA:

Brasil (Brazil) +55 15 3363 9100

ASIA/SOUTH PACIFIC:

中国 (China) +86 400 820 1133

India +91 80 2845 4640

日本 (Japan) +81 (0) 45 476 02 81

Singapore +65 6768 5800

Or visit PentairProtect.com

WARRANTY AND RETURN POLICY

Visit www.pentairprotect.com/en/na/warranty for product warranty and return policy.

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GENERAL INFORMATION

STANDARDS, CE, DECLARATION OF CONFORMITY

PENTAIRTECHNICALSOLUTIONS

Minneapolis,MN55303‐1745,USA

2100HoffmanWay

+1.763.421.2240main

DeclarationofConformity

Issued by Manufacturer

Pentair Technical Products China dba Hoffman

declare at our sole responsibility, that these devices are designed and constructed according to the fundamental safety and health

requirements of the relevant EC directives.

Equipment Description: S0603X6GXXX, S0605X6GXXX, S1010X6GXXX, S1015X6GXXX, S1620X6GXXX,

S1625X6GXXX, S1640X6GXXX

Product Name: “ SpectraCool SLIM Fit” Control Cabinet Air-Conditioner First Year of CE Marking: 2014

Ingress Protection: IP 34 – Ambient Side, IP 54 Enclosure Side

Applicable Directives: Directive /95/EC Low Voltage Directive

Laws for electrical equipment within certain voltage limits Directive /108/EC EMC Directive relating to Electromagnetic compatibility

Directive /65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment

Applicable Standards:

EN 378-1 and -2 Refrigerating systems and heat pumps-safety and environmental requirements EN 12100-1 and -2 Safety of machinery, equipment and facilities EN ISO 13857 Safety of machinery-safety distances to prevent hazard zones being reached by upper and lower limbs EN 60335-1 and -2-40 Appliances-Safety, Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers DIN EN 14511-2 (4) Air conditioner, Test conditions DIN EN 14511-3 (4) Air Conditioner, Test methods DIN EN 14511-4 (4.2, 4.5, 4.6) Air Conditioner, operating requirements DIN 3168-4.5 Coolers for distribution boxes, concepts testing, marking EN 61000-6-2 Electromagnetic compatibility (EMC)- Part 6-2: Generic standards - Immunity for industrial environments EN 61000-6-3 Electromagnetic compatibility (EMC)- Part 6-3: Generic standards – Emission standard for residential, commercial, and light industrial environments EN 60529, IEC 60529 Degrees of protection provided by enclosures (IP code) EN 50581: Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances DIN 45635 Measurement of noise emitted by machines, airborne noise emission

For official DoC, go to http://www.pentairprotect.com/en/na/Compliance



Air Port Industrial Zone

Shuangyuan Road South

Chengyang District

Qingdao,

Shandong 266108 China

Authorizedby:

Manager,Lab&Certifications

Subject to Change Without Notice DOC: 00001 -A

89116616

  7/15/2014

Tom Hurney    Date



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RECEIVING THE AIR CONDITIONER

Inspect the air conditioner. Check for concealed damage that may have occurred during shipment. Look for dents, scratches, loose assemblies, evidence of oil, etc. Damage evident upon receipt should be noted on the freight bill. Damage should be brought to the attention of the delivering carrier -- NOT to Pentair Equipment Protection -within 15 days of delivery. Save the carton and packing material and request an inspection. Then file a claim with the delivering carrier.

Pentair Equipment Protection cannot accept responsibility for freight damages; however, we will assist you in any way possible.

HANDLING AND TESTING THE AIR CONDITIONER

If the air conditioner has been in a horizontal position, be certain it is placed in an upright, vertical or mounting position for a minimum of five (5) minutes before operating.

CAUTION

Do not attempt to operate the air conditioner while it is horizontal or on its side, back or front. The refrigeration compressor is filled with lubricating oil. This will cause permanent damage to the air conditioner and also voids the warranty.

TEST FOR FUNCTIONALITY BEFORE MOUNTING THE AIR CONDITIONER TO THE ENCLOSURE. Refer to the nameplate for proper electrical current requirements, and then wire the unit to a properly grounded

power supply using copper conductors only. Power supply wiring should be restrained after field installation to ensure no contact with internal fan. Minimum circuit ampacity should be at least 125% of the amperage shown on the unit nameplate. No other equipment should be connected to this circuit to prevent overloading.

Electrical circuit should be fused with slow blow or heating, air conditioning and refrigeration (HACR) rated circuit breaker. Use a higher ampere rated circuit breaker or time-delay fuse that is closest to the nominal ampere rating of the air conditioner, or sum of the individual component ampere ratings, to protect system electrical circuits from short circuit or overload.

PHASE MONITOR (460V ONLY)

Note Location: Rear access panel, D-shaped sight port.

Reference S10 Dimensional Drawing on page 31; S16 Dimensional Drawing,

2000/2500W on page 48; S16 Dimensional Drawing, 4000W on page 49

This product is equipped with Phase/Voltage Protection. Please verify correct phasing and voltage before operating. Note the fans may still operate if phasing is incorrect, but the compressor will not, so the unit will not cool. Illuminated light on Phase Monitor indicates phase is correct.

If the light is not illuminated, disconnect power from the unit and swap any two power leads at the terminal block. This should correct the phasing. The light should now illuminate when power is reapplied.

Immediately after applying power, the evaporator blower (enclosure air) should start running. Operate the air conditioner with the compressor running for five (5) to ten (10) minutes. You will need to set the cooling controller setpoint below the ambient temperature to operate the compressor.

Condenser air temperatures should be warmer than normal room temperatures within a few minutes after the condenser impellers start.

See Sequence of Operation on page 7 for specifics on how the unit operates when powered up.

HOW TO READ MODEL NUMBERS

S10 15 2 6 G031

1 2 3 4 5

1. Identifies the type/family of air conditioner and the approximate height (i.e. S10 = Slim Fit family about 1000mm high (10x100).

2. This is the air conditioner’s listed capacity in Watts at rated conditions. (i.e. 15=1500W (15x100) at 35/35 C)

3. 1 = 115 Volt, 2 = 230 Volt, 4 = 400/460 Volt.

4. 5 = 50 Hz only, 6 = 50/60 Hz or 60 Hz only.

5. Unique set of numbers for each air conditioner which identifies the accessories on a model.

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GENERAL SAFETY INFORMATION

Please observe the following general safety instructions when assembling and operating the unit:

• Assembly,installation and servicing may only be performed by properly trained specialists.

• When transporting the enclosure with the cooling unit externally mounted, always use an additional shipping brace to support the cooling unit.

GENERAL TECHNICAL INFORMATION

The evaporator outlet sensor monitors the enclosure return air temperature to prevent ice buildup on the evaporator coil. If the air temperature drops below -1°C, the compressor and condenser air mover(s) shut off. They turn back on when the temperature rises above 15°C.

The compressor and the air movers are equipped with overload protection to guard against excess current and temperatures.

SEQUENCE OF OPERATION

The air conditioner comes standard with smart controller. During cooling modes, the evaporator fan will be running.

COOLING

When the enclosure temperature is above the cooling setpoint, power is applied to the compressor and condenser air mover(s).

Operating the air conditioner below the minimum ambient temperature or above the maximum ambient temperatures indicated on the nameplate voids all warranties. DO NOT adjust the setpoint to a temperature lower than 20°C. Doing so can increase the likelihood of frost buildup on the evaporator coil.

The moisture that the sealed enclosure air can contain is limited. If moisture flows from the drain tube continuously this can only mean that ambient air is entering the enclosure. Be aware that frequent opening of the enclosure’s door admits humid air that the air conditioner must then dehumidify.

COMPONENT OPERATION

NOTE: Do not reduce the time delay setting on the controller to less than 120 seconds. This may cause the compressor to cycle too rapidly, shortening the life of the compressor.

SMART CONTROLLER (GENERAL ALARMS)

See Smart Controller on page 12

REMOTE ACCESS CONTROL (OPTIONAL)

See Remote Access Control on page 15

DOOR SWITCH

Several door switches may be connected in series and operated on one cooling unit. The door switch only supports a floating connection, no external voltages. Remove jumper from terminals 3 and 4 of the connector and connect the door switch to the two terminals if a door switch is available.

NOTE: The alarm code “TP” will appear on the controller display if this jumper wire is removed without the addition of a customer installed door switch.

ACTIVE CONDENSATE MANAGEMENT

At low temperatures and high humidity levels inside the enclosure, condensation may form on the evaporator coil.

Slim Fit air conditioners continuously evaporate the water that may be in the drain pan due to condensation from the evaporator coil into the external air stream. Excess condensate is routed downwards out of the air conditioner via a barbed fitting at the bottom of the condenser side of the unit. A 10 mm (.40) inside diameter tube can be attached to the fitting and routed to a nearby drain.

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MOUNTING

TOOLS REQUIRED FOR INSTALLATION:

• #2 Phillips screwdriver

• 6.5 mm slotted screwdriver

• 13 mm wrench or socket

EXTERNAL MOUNTING

1. Using the mounting gasket kit provided with the unit, install gasket to the air conditioner, see Figure

2. Screw the supplied grub screws into the blind nuts on the rear of the unit, see Figure 2.

3. Secure the unit to the enclosure using the supplied washers and nuts. Use caution to avoid damaging the gasket while positioning the unit.

Figure 1 Figure 2

PARTIAL RECESSED MOUNTING (NOT APPLICABLE TO 300W UNIT)

1. Carefully remove the louvered grille, and where applicable, remove the center panel from the enclosure by pulling forwards. See Figure 3 on page 9.

2. Carefully disconnect the connectors from the rear of the smart controller.

3. Remove the two front screws.

4. Remove the four nuts on the front panel and pull the panel assembly forward approximately 5 cm. See Figure 4 on page 9.

5. Disconnect the fan electrical connection.

6. Remove the front panel.

7. Remove the four standoffs, leaving the grub screws in place.

8. Push the rear enclosure half into the mounting cutout and secure it with the four standoffs. See Figure 5 on page 9.

9. Push the smart controller cables through the rectangular hole in the front panel.

10. Reconnect the fan electrical connector.

11. Mount the front panel using the nuts removed in step 4.

12. Install two front screws.

13. Carefully reconnect the smart controller connectors .

14. Push the louvered grille and, where applicable, the center panel, onto the front panel. See Figure 6 on page 9.

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Figure 3

Figure 4

Figure 5 Figure 6

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FULL RECESSED MOUNTING

1. Carefully remove the louvered grille, and where applicable, remove the center panel from the enclosure by pulling forwards.

2. Carefully disconnect the connectors from the rear of the smart controller.

3. Using the mounting gasket kit provided with the unit, install gasket to the air conditioner front panel. See Figure 7.

4. Remove the four nuts on the front panel.

5. Push the unit into the mounting cutout and secure it using the nuts removed in step 4.

6. Carefully reconnect the smart controller.

7. Push the louvered grille and, where applicable, the center panel, onto the front panel. See Figure 8.

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Figure 7

Figure 8

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ELECTRICAL INSTALLATION

1. Loosen the screw on the evaporator access panel and remove the power access panel. See Figure 9.

2. Push the power supply wire through the strain relief.

3. Connect the wire to the terminal block per the label.

4. Reinstall the power access panel and screw.

5. Tighten the screw on the strain relief to secure the supply wire, see Figure 10.

NOTE: Use a higher ampere rated circuit breaker, or time-delay fuse, that is closest to the nominal ampere rating of the air conditioner, or sum of the individual component ampere ratings, to protect the system electrical circuits from short circuit or overload.

Figure 9

Figure 10

PRINCIPLES OF OPERATION

If electrical power to the air conditioner is interrupted and reapplied, the compressor may take up to five (5) minutes to restart due to the high back pressure of the compressor.

NOTE: The controller includes a nominal time delay setting of 5 minutes. Do not decrease the time delay setting to less than 2 minutes, as this may cause rapid cycling of the compressor, which may reduce the life of the compressor.

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SMART CONTROLLER

INTRODUCTION

The smart controller is a parametric controller for the complete management of air conditioners. All settings are pre-programmed at the factory. Cooling set-points, cooling differential and high/low temperature alarm setpoints can be adjusted by the user. Alarms are outputted through a relay contact.

NOTE: The polyester tape on the top side and the neoprene seal around the connectors assure IP34 protection for the controller. Do not remove.

ENERGIZING THE CONTROLLER

The controller is wired and programmed at the factory to be energized when power is applied to the air conditioner.

CONTROL STATUS INDICATION

The display has numerous symbols that indicate if the controller is heating, cooling, alarming, if the compressor is enabled, and if the ambient fan is enabled. The 3 alpha-numeric characters further describe alarms and show the cabinet temperature by default.

NOTE: The Slim Fit air conditioners do not come standard with a heating option.

Heating (sun)

Cooling (snowake)

SYMBOL COLOR ICON ON ICON FLASHING

1 AMBER Compressor On Start-up Request

2,3,4 AMBER Not Used Not Used

A AMBER Compressor On Not Used

B AMBER Evaporator Fan On Not Used

C AMBER Not Used Not Used

D AMBER Not Used Not Used

E AMBER Not Used Not Used

F RED Alarm Active Not Used

G AMBER Controller Active Not Used

H AMBER Not Used Not Used

NOTE: On the smart controller, the display symbols for “H” and “E” are not suppose to turn ON. If they do turn on, simply hold the “Heating” button for 5 seconds to disable them. Then hold the “Cooling” button for 5 seconds until the snowflake symbol (“G”) displays.

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DISPLAYING AND CHANGING PROGRAM VARIABLES

Access: To view and/or change parameters, press and hold the Prg and Sel buttons for greater than 5 seconds.

Press the up or down arrow buttons until 22 is displayed, then press Sel button. When S-P is displayed, press Sel. Navigation: Press up or down arrows to display sub-menus then press Sel to select the desired sub-menu. In the

sub-menu, use up or down arrows to display parameters for viewing or changing and press Sel. Use Prg button to back out of menu levels as desired.

Adjust: Use the up or down arrows to change the parameter value then push Sel to save that setting. If Sel is not pressed, the change to the value will not be saved. Navigate to and change other parameters as desired. When finished, push Prg to back out of the sub-menus to the main menu.

NOTE: The display will revert to normal temperature display mode if no buttons are pressed for 60 seconds.

MODELS WITH °C CONTROLLER

Cooling turns on at r01 (Setpoint), and off at r01 (Setpoint) - r02 (Differential). For example, using default values from the table below, cooling will turn on at 35 °C (setpoint), and turn

off at 30 °C (setpoint – differential).

OPERATING PARAMETERS

Parameter Description Default Value Range

r01 Cooling set-point 35°C 20°C to 55°C

r02 Cooling differential 5°C -

ALARM PARAMETERS

Parameter Default Value Range Description

P16 55°C - High Temperature Alarm

P19 14°C - Low Temperature Alarm

MODELS WITH °F CONTROLLER

Cooling turns on at r01 (Setpoint) + r02 (Differential), and off at r01 (Setpoint). For example, using default values from the table below, cooling will turn on at 87 °F (setpoint +

differential), and turn off at 80 °F (setpoint).

OPERATING PARAMETERS

Parameter Description Default Value Range

r01 Cooling set-point 80°F 72°F to 120°F

r02 Cooling differential 7°F -

ALARM PARAMETERS

Parameter Default Value Range Description

P16 125°F - High Temperature Alarm

P19 40°F - Low Temperature Alarm

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DISPLAYING TEMPERATURE SENSOR #2

Sensor number 2, the air outlet or evaporator coil sensor, can be viewed at any time by pressing the up or down arrow button on the front panel of the controller display. The display will revert to displaying temperature sensor number 1 (the evaporator air inlet temperature) after 60 seconds. Both sensors can also be read through the Ethernet and USB connections with the optional communications board.

COMPRESSOR RESTART TIME DELAY

A factory set 5 minute (300 second) restart delay exists to reduce residual back pressure before allowing the compressor to restart. The compressor will stay off for the entire restart duration after the compressor is disabled. A flashing 1 on the controller display will indicate the unit is in a compressor restart delay while calling for cooling. If the time delay is reduced to less than five (5) minutes, this may cause reduced compressor life.

ALARM OUTPUT CONTACT

The smart controller has a normally open dry contact alarm output with a resistive load rating of 250 VAC at 3 amps. A connector located on the enclosure side of the unit provides a 2 pin connection to this output marked YEL/ALARM.

ALARM INPUT CONNECTION

The smart controller can accept a dry contact/switch input via the connector terminals marked WHT/DS1 and WHT/DS2 located on the enclosure side of the unit. This input is associated with the controller display alarm mnemonic TP (door open and/or smoke detected). To use this feature, remove the jumper wire connecting terminals DS1 and DS2 and replace with customer supplied wires from the enclosure door switch to DS1 and DS2 terminals.

ALARM CONDITION DISPLAY

There are seven possible non-latching alarm conditions detectable by the controller and are indicated on the controller display. All alarms can also be accessed through the Ethernet and USB connections with the optional communications board.

Alarm Mnemonic Description Cause Result Alarm Relay

TP General Alarm

LA High Pressure Warning

A1 Frost Alarm

NOTE 1: Air inlet temperature sensor will default to air outlet temperature sensor. Cooling set point defaults to 10°C.

NOTE 2: Unit continues to operate without evaporator freeze protection.

NOTE 3: The MALF high pressure switch is optional.

Air Inlet Temperature

Sensor Alarm

Air Outlet Temperature

Sensor Alarm

High Temperature Alarm

Default = 55°C

Low Temperature Alarm

Default = 14°C

Door open and/or smoke

detected

MALF high pressure

switch opens (See Note 3

below)

Sensor Failure See Note 1 below Relay Contacts Close

Sensor Failure See Note 2 below Relay Contacts Close

Air inlet temperature

greater than 55°C

Air inlet temperature less

than 14°C

Air outlet temperature

less than or equal to

-1.0°C

Unit turns off for duration

of alarm

No effect on function N/A

No effect on function Relay Contacts Close

Compressor and

Condenser fan off for

duration of alarm

Relay Contacts Close

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REMOTE ACCESS CONTROL

AIR CONDITIONER UNIT COMMUNICATION FEATURES (OPTIONAL)

An optional communication board offers capabilities that include SNMP, EtherNet/IP, Modbus TCP and Profinet protocols through Ethernet and Modbus RTU protocol via USB. Pentair has a PC Interface Tool available for download that can utilize either mode to communicate with the air conditioner unit.

USB COMMUNICATION

This communication mode allows direct connection of a PC to the air conditioner unit. The protocol supported is Modbus RTU. Use the Pentair AC monitor to communicate with the air conditioner unit. A MINI-b USB connection is included with this option.

ETHERNET COMMUNICATION

This communication mode allows remote connection to the air conditioner unit using SNMP, EtherNet/IP and Modbus/TCP, and Profinet protocols. Customers using their own software can download a MIB file for SNMP, EDS file or EtherNet_IP Object file for EtherNet/IP, Coil Register file for Modbus TCP and GSDML file for Profinet.

Note: ACU has a default IP Address of 192.168.1.2

Both Ethernet and USB communication modes allow the ability to:

• Read ACU inlet and outlet air temperatures

• Read and change Cooling Set-point and Cooling Differential

• Read and change High and Low Temperature Alarm Settings

• Read and change Gateway IP Address, Device IP Address, Subnet Mask, Trap IP Address and SNMP Community

• Read and change Unit Identification

• Read and change the type of IP addressing (static or dynamic)

• Read current Alarm Status

• Read MAC address

SOFTWARE AND CONFIGURATION FILE DOWNLOADS

The Pentair AC monitor, MIB file, EDS file, EtherNet_IP Object file, Coil Register file and GSDML file for Profinet can be downloaded from www.pentairprotect.com/en/na/Product-EnclosureCoolingHeating.

REMOTE ACCESS CONTROL PINOUT

U1 OUTPUTS

U2 INPUTS

U3 DATA

FUNCTION NAME PIN #

COOL No1 1

C1/2 2

C1/2 3

ALARM RELAY OUTPUT No5 12

C5 6

ENCLOSURE DOOR SWITCH ID1 8

MALFUNCTION NC SWITCH ID2 1

NA ID3 (na) 9

NA ID4 (na) 2

DIGITAL INPUT GROUND ID GND 3

T1, EVAP IN THERMISTOR B1 13

T2, EVAP OUT THERMISTOR B2 12

T1, T2 GND GND 6

NA B3 11

CONTROLLER POWER G 7

CONTROLLER POWER G0 14

POWER 1

GROUND 2

DIRECTION 3

DATA 4

89116616

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Page 16

TECHNICAL INFORMATION

S06 MODELS 300/500W

S06 SCHEMATIC 300/500W

- 16 -

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Page 17

S06 WIRE DIAGRAM 300/500W

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Page 18

S06 DIMENSIONAL DRAWINGS

300W

280

11.02

108

4.27

5.57

142

3.39

OPTIONAL COMMUNICATION

BOARD CONNECTIONS

1.10

(2)

550

21.65

ELECTRONIC CONTROLLER

500W

280

11.02

WARM

ENCLOSURE AIR IN

COOL AIR OUT

OPTIONAL FIELD-INSTALLED,CLEANABLE REUSABLE, ALUMINUM INLET FILTER MOUNTS BEHIND PLASTIC LOUVER

199

167

7.82

6.58

101

3.97

AIR OUT

ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR

114

4.50

M6 MOUNTING THREADS(4)

200

7.88

AMBIENT AIR IN

1.70

105

4.13

210

8.25

244

9.61 (2)

107

4.20

INPUT

494

POWER

19.44 (2)

OPTIONAL COMMUNICATION BOARD CONNECTIONS

.35

(2)

550

21.65

ELECTRONIC CONTROLLER

- 18 -

ENCLOSURE AIR IN

COOL AIR OUT

OPTIONAL FIELD-INSTALLED,CLEANABLE REUSABLE, ALUMINUM INLET FILTER MOUNTS BEHIND PLASTIC LOUVER

WARM AIR OUT

ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR

AMBIENT AIR IN

M6 MOUNTING THREADS(4)

112

4.40

188

7.40

127

5.00

1.73

179

7.06

10.32

262

INPUT POWER

532

20.94 (2)

(2)

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Page 19

S06 INSTALLATION INSTRUCTION

1. See Receiving The Air Conditioner and Handling and Testing The Air Conditioner on page 6.

2. Using the cutout template provided with the unit, prepare the enclosure. See Figure 11 and Figure 12. The front of the unit requires a half meter clearance for proper airflow. Five centimeters is required on each side of the unit. To avoid condensate overflow, unit must be mounted within 3° of level.

3. Refer to mounting instructions on page 8.

4. Adjust controller to desired cabinet temperature. Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation.

9.38 238

21.65 550

.315

(4)

11.50 292

7.74 196

9.61 244

(2)

11.02 280

19.44 494

(2)

21.65 550

.315

(4)

20.25 514

10.44 265

10.00 254

(2)

11.02 280

20.63 524

(2)

.19

Surface Mount Full Recess Mount

Dashed Lines Represent The Air Conditioner

89116616

Figure 11

S06 300W Cutout Drawing

- 19 -

Page 20

8.00 203

10.50 267

21.65 550

.50

12.05 306

.315

(4)

10.44 265

10.00 254

(2)

11.02 280

7.40 188

7.56 192

10.32 262

(2)

11.02

280

20.94 532

(2)

21.65 550

20.15 512

.315

(4)

Surface Mount Partial and Full Recess Mount

20.63 524

(2)

.24

Figure 12

S06 500W Cutout Drawing

Dashed Lines Represent The Air Conditioner

- 20 -

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Page 21

S06 UNIT CHARACTERISTICS

UNIT 300W 115V 300W 230V 500W 115V 500W 230V

CATALOG NUMBER

Indoor Model without Communications Board (°C Controller) S060316G031 S060326G031 S060516G031 S060526G031 Indoor Model with Communications Board (°C Controller) S060316G041 S060326G041 S060516G041 S060526G041 Indoor Model without Communications Board (°F Controller) S060316G050 S060326G050 S060516G050 S060526G050 Indoor Model with Communications Board (°F Controller) S060316G060 S060326G060 S060516G060 S060526G060

COOLING PERFORMANCE

Total L35 L35, 50Hz, according to DIN EN 14511 (Watt) 370 370 550 550 Cooling performance L35 L35 (Watt) 50/60Hz 370 / 420 370 / 420 550 / 640 550 / 640 Cooling performance L35 L50 (Watt) 50/60Hz 190 / 230 190 / 230 320 / 380 320 / 380 Refrigerant R134a R134a R134a R134a Refrigerant Charge (g) 133 128 162 162 Max. allowable operating pressure (p. max.) bar 28 28 28 28

Operating Temperature Range (Min/Max °C)

Operating Temperature Range (Min/Max °F)

Setting Temperature Range (Min. / Max. °C Controller ) 20 / 55 20 / 55 20 / 55 20 / 55 Setting Temperature Range (Min. / Max. °F Controller) 72 / 120 72 / 120 72 / 120 72 / 120 Airflow at 0 Static Pressure: Internal loop (m³/h) 109 / 124 109 / 124 197 / 233 197 / 233 External loop (m³/h) 129 / 156 129 / 156 189 / 219 189 / 219 Duty Cycle 100% 100% 100% 100%

ELECTRICAL DATA

Rated Voltage (Volt) 100 / 115 230 115 230 Phase 1~ 1~ 1~ 1~ Frequency (Hz) 50/60 50/60 50/60 50/60 Operating Range +/- 10% +/- 10% +/- 10% +/- 10% Max power Consumption 50/60Hz L35 L35 (Watt) 270 / 300 300 / 320 450 / 470 450 / 480 Max power Consumption 50/60Hz L35 L50 (Watt) 280 / 320 330 / 350 490 / 540 510 / 540 Max. Nominal Current (Amps) 4.0 / 3.8 1.8 / 1.7 6.5 / 6.1 2.6 / 2.9 Starting Current (Amps) 13 / 13 6.0 / 6.0 21 / 20 9.0 / 6.0 Pre-fuse T (Amps) 15 15 15 15 Agency Approvals UL listed, cUL listed, GOST, CE Power Input Description Terminal Block

PERFORMANCE FACTOR (EER), 50Hz, DIN EN 14511

Cooling Performance L35 / L35 1.37 / 1.40 1.23 / 1.31 1.22 / 1.36 1.24 / 1.35 Cooling Performance L35 / L50 0.68 / 0.70 0.58 / 0.65 0.64 / 0.70 0.62 / 0.70

ENCLOSURE PROTECTION

IP Code (External loop / Internal loop) IP34 / IP54 IP34 / IP54 IP34 / IP54 IP34 / IP54

CONTROLLER

Description Smart controller with display

Controller Location Ambient side

Factory Default Setpoint (°C Controller) 35 35 35 35 Factory Default Setpoint (°F Controller) 80 80 80 80

SOUND LEVEL

At 1 M (dBA) 66 66 70 70

UNIT CONSTRUCTION

Material Steel Steel Finish RAL 7035 RAL 7035

UNIT DIMENSIONS

Height (mm) Width (mm) Depth (mm) Weight (kg)

10 / 52 (50Hz) 10 / 55 (60Hz)

50 / 126 (50Hz) 50 / 131 (60Hz)

550 550 550 550

280 280 280 280

140 140 206 206

13 13 15 15

10 / 55 10 / 55 10 / 55

50 / 131 50 / 131 50 / 131

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Page 22

S06 COMPONENTS

Item Model Series 300W 115V 300W 230V 500W 115V 500W 230V

Part Descriptions Part Numbers

1 Capacitor, Compressor, Run 52603209SP 52603210SP 89107709SP 89106525SP 2 Capillary Tube 99042047SP 99042047SP 99054030SP 99054030SP 3 Coil, Condenser 89110804SP 89110804SP 89107198SP 89107198SP 4 Coil, Evaporator 89107600SP 89107600SP 89107023SP 89107023SP 5 Communication Board (optional) 89109039SP 89109039SP 89109039SP 89109039SP 6 Compressor 10101682SP 101026101SP 89109026SP 89108369SP 7 Contactor Compressor 10100536SP 10100536SP 10100536SP 10100536SP

Smart Controller °C 89110301SP 89110301SP 89110301SP 89110301SP

Smart Controller °F 90236204SP 90236204SP 90236204SP 90236204SP

9 Drain Tube Kit (optional) 101027177SP 101027177SP 101027177SP 101027177SP 10 Filter Air, Reusable (optional) 89106978SP 89106978SP 89106978SP 89106978SP 11 Filter/Dryer 52602803SP 52602803SP 52602803SP 52602803SP 12 Fan, Condenser 89117829SP 89117830SP 89117829SP 89117830SP 13 Fan, Evaporator 13101501SP 13101502SP 12101201SP 12101202SP 14 Thermal Overload, Compressor 10100767SP 10100768SP 90238423SP 89112627SP 15 Thermistor 89075654SP (2) 89075654SP (2) 89075654SP (2) 89075654SP (2) 16 Transformer, 24V 10100694SP 10100693SP 10100694SP 10100693SP 17 Fuse (Controller) 89085114SP 89085114SP 89085114SP 89085114SP

Accessories

18 Installation Kit 90221634QDSP 90221634QDSP 90221634QDSP 90221634QDSP 19 Unit Mounting Gasket 90241618SP 90241618SP 90241618SP 90241618SP 20 Mounting standoffs NA NA 89105488SP (4) 89105488SP (4)

Structural Parts

21 Louvered Grill Panel 89105442SP 89105442SP 89105442SP 89105442SP 22 Panel Strike Clip (Pkg. 4) 90245472SP 90245472SP 90245472SP 90245472SP 23 Body Catch Clip (Pkg. 4) 89105486SP 89105486SP 89105486SP 89105486SP 24 Body Front Shell NA NA 89104023SP 89104023SP

1716

- 22 -

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S10 MODELS 1000/1500W

S10 SCHEMATICS

1000W 115V, 230V

1000W 460V

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Page 24

1500W 115V

1500W 230V

- 24 -

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Page 25

1500W 460V

89107589 REV. G

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- 25 -

Page 26

S10 WIRE DIAGRAMS

1000W 115V, 230V

- 26 -

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Page 27

1000W 460V

89116616

- 27 -

Page 28

1500W 115V

- 28 -

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Page 29

1500W 230V

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Page 30

1500W 460V

89107588 REV. H

- 30 -

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Page 31

S10 DIMENSIONAL DRAWING

1000/1500W

260

222

10.22

8.75

105

4.14

951

37.44

M8 LIFT

ELECTRONIC CONTROLLER

LUGS

400

15.75

ENCLOSURE AIR IN

COOL AIR OUT

OPTIONAL,FIELD-INSTALLED, CLEANABLE REUSABLE,ALUMINUM INLET FILTER MOUNTS BEHIND PLASTIC LOUVER

WARM AIR OUT

OPTIONAL COMMUNICATION BOARD CONNECTIONS

ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR

AMBIENT AIR IN

M8 MOUNTING THREADS(8)

129

5.07

273

10.75

100

3.92

128

5.06

PHASE MONITOR (460V ONLY) D-SHAPED SIGHT PORT

1.78

298

11.75

250

9.84 (4)

INPUT POWER

.61

(2)

280

11.02 (2)

255

10.04 (2)

385

15.16 (2)

89116616

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Page 32

S10 INSTALLATION INSTRUCTION

1. See Receiving The Air Conditioner and Handling and Testing The Air Conditioner on page 6.

2. Using the cutout template provided with the unit, prepare the enclosure. See Figure 13. The front of the unit requires a half meter clearance for proper airflow. Five centimeters is required on each side of the unit. To avoid condensate overflow, unit must be mounted within 3° of level.

3. Refer to mounting instructions on page 8.

4. Adjust controller to desired cabinet temperature. Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation.

37.44 951

14.14 359

.375

(8)

10.00 254

11.50 292

10.75 273

14.00 356

12.19 310

9.84 250

(4)

11.02 280

(2)

10.04 255

(2)

15.16 385

(2)

37.44 951

.375

(4)

[.47] 12 X 45 (4 PLACES)

14.88 378

.14

14.56 370

(2)

36.22 920

(2)

35.94 913

15.75 400

Surface Mount Partial and Full Recess Mount

Dashed Lines Represent The Air Conditioner

- 32 -

Figure 13

S10 1000/1500W Cutout Drawing

15.75 400

89116616

Page 33

S10 UNIT CHARACTERISTICS (115V, 230V)

UNIT 1000W 115V 1000W 230V 1500W 115V 1500W 230V

CATALOG NUMBER

Indoor Model without CommuNnications Board (°C Controller) S101016G031 S101026G031 S101516G031 S101526G031 Indoor Model with Communications Board (°C Controller) S101016G041 S101026G041 S101516G041 S101526G041 Indoor Model without CommuNnications Board (°F Controller) S101016G050 S101026G050 S101516G050 S101526G050 Indoor Model with Communications Board (°F Controller) S101016G060 S101026G060 S101516G060 S101526G060

COOLING PERFORMANCE

Total L35 L35, 50Hz, according to DIN EN 14511 (Watt) 1300 1300 1800 1800 Cooling performance L35 L35 (Watt) 50/60Hz 1300 / 1380 1300 / 1380 1800 / 1880 1800 / 1880 Cooling performance L35 L50 (Watt) 50/60Hz 900 / 1000 900 / 1000 1300 / 1380 1300 / 1380 Refrigerant R134a R134a R134a R134a Refrigerant Charge (g) 425 283 425 425 Max. allowable operating pressure (p. max.) bar 28 28 28 28 Operating Temperature Range (Min/Max °C) 10 / 55 10 / 55 10 / 55 10 / 55 Operating Temperature Range (Min/Max °F) 50 / 131 50 / 131 50 / 131 50 / 131 Setting Temperature Range (Min. / Max. °C Controller) 20 / 55 20 / 55 20 / 55 20 / 55 Setting Temperature Range (Min. / Max. °F Controller) 72 / 120 72 / 120 72 / 120 72 / 120 Airflow at 0 Static Pressure: Internal loop (m³/h) 350 / 391 350 / 391 342 / 391 342 / 391 External loop (m³/h) 567 / 584 567 / 584 576 / 579 576 / 579 Duty Cycle 100% 100% 100% 100%

ELECTRICAL DATA

Rated Voltage (Volt) 115 230 115 230 Phase 1~ 1~ 1~ 1~ Frequency (Hz) 50/60 50/60 50/60 50/60 Operating Range +/- 10% +/- 10% +/- 10% +/- 10% Max power Consumption 50/60Hz L35 L35 (Watt) 810 / 1010 670 / 800 850 / 1040 850 / 1040 Max power Consumption 50/60Hz L35 L50 (Watt) 950 / 1120 780 / 950 990 / 1160 960 / 1170 Max. Nominal Current (Amps) 9.6 / 10.2 4.1 / 5.5 9.6 / 10.2 5.1 / 6.7 Starting Current (Amps) 32 / 34 14 / 18 32 / 34 17 / 22 Pre-fuse T (Amps) 15 15 15 15 Agency Approvals UL Listed, cUL Listed, GOST, CE Power Input Description Terminal Block

PERFORMANCE FACTOR (EER), 50Hz, DIN EN 14511

Cooling Performance L35 / L35 1.60 / 1.37 1.94 / 1.73 2.12 / 1.81 2.12 / 1.81 Cooling Performance L35 / L50 0.95 / 0.89 1.15 / 1.05 1.31 / 1.19 1.35 / 1.18

ENCLOSURE PROTECTION

IP Code (External loop / Internal loop) IP34 / IP54 IP34 / IP54 IP34 / IP54 IP34 / IP54

CONTROLLER

Description Smart Controller with display Controller Location Ambient Side Factory Default Setpoint (°C Controller) 35 35 35 35 Factory Default Setpoint (°F Controller) 80 80 80 80

SOUND LEVEL

At 1 M (dBA) 71 71 73 73

UNIT CONSTRUCTION

Material Steel Steel Finish RAL 7035 RAL 7035

UNIT DIMENSIONS

Height (mm) Width (mm) Depth (mm) Weight (kg)

950 950 950 950

400 400 400 400

259 259 259 259

39 39 43 43

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- 33 -

Page 34

S10 UNIT CHARACTERISTICS (460V)

UNIT 1000W 460V 1500W 460v

CATALOG NUMBER

Indoor Model without Communications Board (°C Controller) S101046G031 S101546G031 Indoor Model with Communications Board (°C Controller) S101046G041 S101546G041 Indoor Model without Communications Board (°F Controller) S101046G050 S101546G050 Indoor Model with Communications Board (°F Controller) S101046G060 S101546G060

COOLING PERFORMANCE

Total L35 L35, 50Hz, according to DIN EN 14511 (Watt) 1300 1800 Cooling performance L35 L35 (Watt) 50/60Hz 1300 / 1380 1800 / 1880 Cooling performance L35 L50 (Watt) 50/60Hz 900 / 1000 1300 / 1380 Refrigerant R134a R134a Refrigerant Charge (g) 283 510 Max. allowable operating pressure (p. max.) bar 28 28 Operating Temperature Range (Min/Max °C) 10 / 55 10 / 55 Operating Temperature Range (Min/Max °F) 50 / 131 50 / 131 Setting Temperature Range (Min. / Max. °C Controller) 20 / 55 20 / 55 Setting Temperature Range (Min. / Max. °F Controller) 72 / 120 72 / 120 Airflow at 0 Static Pressure: Internal loop (m³/h) 350 / 391 342 / 391 External loop (m³/h) 567 / 584 576 / 579 Duty Cycle 100% 100%

ELECTRICAL DATA

Rated Voltage (Volt) 400 / 460 400 / 460 Phase 1~ 3~ Frequency (Hz) 50/60 50/60 Operating Range +/- 10% +/- 10% Max power Consumption 50/60Hz L35 L35 (Watt) 750 / 960 930 / 1130 Max power Consumption 50/60Hz L35 L50 (Watt) 870 / 1090 970 / 1210 Max. Nominal Current (Amps) 2.1 / 2.4 2.1 / 2.4 Starting Current (Amps) 7 / 8 7 / 8 Pre-fuse T (Amps) 15 15 Agency Approvals UL Listed, cUL Listed, GOST, CE Power Input Description Terminal Block

PERFORMANCE FACTOR (EER), 50Hz, DIN EN 14511

Cooling Performance L35 / L35 1.73 / 1.44 1.94 / 1.66 Cooling Performance L35 / L50 1.03 / 0.92 1.34 / 1.14

ENCLOSURE PROTECTION

IP Code (External loop / Internal loop) IP34 / IP54 IP34 / IP54

CONTROLLER

Description Smart Controller with display Controller Location Ambient Side Factory Default Setpoint (°C Controller) 35 35 Factory Default Setpoint (°F Controller) 80 80

SOUND LEVEL

At 1 M (dBA) 71 73

UNIT CONSTRUCTION

Material Steel Steel Finish RAL 7035 RAL 7035

UNIT DIMENSIONS

Height (mm) Width (mm) Depth (mm) Weight (kg)

950 950

400 400

259 259

45 43

- 34 -

89116616

Page 35

S10 COMPONENTS (1 PHASE)

Item Model Series 1000W 115V 1000W 230V 1000W 460V 1500W 115V 1500W 230V

Part Descriptions Part Numbers

1 Capacitor, Compressor, Run 90235721SP 89107715SP 89107715SP 90235721SP 89107716SP 2 Capacitor, Condenser Blower 52603213SP 52603214SP 52603214SP 52603213SP 52603214SP 3 Capacitor, Evaporator Blower 52603215SP 52603214SP 52603214SP 52603215SP 52603214SP 4 Coil, Condenser 89102610SP 89102610SP 89102610SP 89102610SP 89102610SP 5 Coil, Evaporator 89102609SP 89102609SP 89102609SP 89102609SP 89102609SP 6 Communication Board (optional) 89109039SP 89109039SP 89109039SP 89109039SP 89109039SP 7 Compressor 89111874SP 89107239SP 89107239SP 89111874SP 89105607SP 8 Contactor Compressor 89088986SP 89088986SP 89088986SP 89088986SP 89088986SP

Smart Controller °C 89110301SP 89110301SP 89110301SP 89110301SP 89110301SP

Smart Controller °F 90236204SP 90236204SP 90236204SP 90236204SP 90236204SP 10 Drain Tube Kit (optional) 101027177SP 101027177SP 101027177SP 101027177SP 101027177SP 11 Filter Air, Reusable (optional) 89106977SP 89106977SP 89106977SP 89106977SP 89106977SP 12 Filter/Dryer 52602800SP 52602800SP 52602800SP 52602800SP 52602800SP 13 Impeller, Condenser 89107374SP 89107375SP 89107375SP 89107374SP 89107375SP 14 Impeller, Evaporator 101091121SP 101091122SP 101091122SP 101091121SP 101091122SP 15 Thermal Expansion Valve 89063955SP 10104042SP 10104042SP 89063955SP 10104042SP 16 Thermal Overload, Compressor 90238424SP 89112628SP 89112628SP 90238424SP NA 17 Thermistor 89075654SP (2) 89075654SP (2) 89075654SP (2) 89075654SP (2) 89075654SP (2) 18 Transformer, 24V 10100694SP 10100693SP 10100693SP 10100694SP 10100693SP 19 Transformer, 230/460V NA NA 101006111SP NA NA 20 Fuse (Controller) 89085114SP 89085114SP 89085114SP 89085114SP 89085114SP

Accessories

21 Installation Kit 90221633QDSP 90221633QDSP 90221633QDSP 90221633QDSP 90221633QDSP 22 Unit Mounting Gasket 90241618SP 90241618SP 90241618SP 90241618SP 90241618SP 23 Mounting standoffs 89105489SP (4) 89105489SP (4) 89105489SP (4) 89105489SP (4) 89105489SP (4)

Structural Parts

24 Louvered Grill Panel 89105410SP (2) 89105410SP (2) 89105410SP (2) 89105410SP (2) 89105410SP (2) 25 Controller Bezel Panel 89105411SP 89105411SP 89105411SP 89105411SP 89105411SP 26 Panel Strike Clip (Pkg. 4) 90245472SP 90245472SP 90245472SP 90245472SP 90245472SP 27 Body Catch Clip (Pkg. 4) 89105486SP 89105486SP 89105486SP 89105486SP 89105486SP 28 Body Front Shell 89102598SP 89102598SP 89102598SP 89102598SP 89102598SP

89116616

27 26

- 35 -

Page 36

S10 COMPONENTS (3 PHASE)

Item Model Series 1500W 460V

Part Descriptions Part Numbers

2 Capacitor, Condenser Blower 52603214SP 3 Capacitor, Evaporator Blower 52603214SP 4 Coil, Condenser 89108399SP 5 Coil, Evaporator 89102609SP 6 Communication Board (optional) 89109039SP 7 Compressor 89107888SP 8 Contactor Compressor 89107296SP

Smart Controller °C 89110301SP

Smart Controller °F 90236204SP 10 Drain Tube Kit (optional) 101027177SP 11 Filter Air, Reusable (optional) 89106977SP 12 Filter/Dryer 52602800SP 13 Impeller, Condenser 89107375SP 14 Impeller, Evaporator 101091122SP 15 Thermal Expansion Valve 89063955SP 16 Thermal Overload, Compressor 90238425SP 17 Thermistor 89075654SP (2) 18 Transformer, 24V 10100693SP 19 Transformer,460/230V 101006128SP 20 Fuse (Controller) 89085114SP

Accessories

21 Installation Kit 90221633QDSP 22 Unit Mounting Gasket 90241618SP 23 Mounting standoffs 89105489SP (4)

Structural Parts

24 Louvered Grill Panel 89105410SP (2) 25 Controller Bezel Panel 89105411SP 26 Panel Strike Clip (Pkg. 4) 90245472SP 27 Body Catch Clip (Pkg. 4) 89105486SP 28 Body Front Shell 89102598SP 29 Relay, Overload 89098323SP 30 Relay, Phase Monitor 89097986SP

- 36 -

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Page 37

S16 MODELS 2000/2500W

S16 SCHEMATICS

2000W 115V

2000W 230V

89116616

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Page 38

2000W 460V

2500W 115V

89107589 REV. G

- 38 -

89116616

Page 39

2500W 230V

2500W 460V

89107593 REV. G

89116616

- 39 -

Page 40

4000W 460V

- 40 -

89116616

Page 41

S16 WIRE DIAGRAMS

2000W 115V

89116616

- 41 -

Page 42

2000W 230V

- 42 -

89116616

Page 43

2000W 460V

89107588 REV. H

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Page 44

2500W 115V

- 44 -

89116616

Page 45

2500W 230V

89116616

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Page 46

2500W 460V

89107592 REV. H

- 46 -

89116616

Page 47

4000W 460V

89116616

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Page 48

S16 DIMENSIONAL DRAWING

2000/2500W

146

5.74

400

15.75

1580

62.19

ELECTRONIC CONTROLLER

258

10.15

ENCLOSURE AIR IN

295

11.61

COOL AIR OUT

WARM AIR OUT

OPTIONAL COMMUNICATION BOARD CONNECTIONS

ENCLOSURE DOOR SWITCH SHUT DOWN AND ALARM OUTPUT CONNECTOR

137

5.38

252

9.94

128

5.06

PHASE MONITOR (460V ONLY) D-SHAPED SIGHT PORT

INPUT POWER

1.78

298

11.75

380

14.96 (2)

550

21.65 (2)

325

12.80 (2)

.98

(2)

M8 LIFT LUGS

AMBIENT AIR IN

OPTIONAL,FIELD-INSTALLED,CLEANABLE REUSABLE,ALUMINUM INLET FILTER MOUNTS BEHIND PLASTIC LOUVER.

M8 MOUNTING THREADS(10)

341

13.43

280

11.02 (5)

275

10.82 (2)

- 48 -

89116616

Page 49

4000W

W,^DKE/dKZ;ϰϲϬsKE>zͿ Ͳ^,W^/',dWKZd

89116616

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Page 50

S16 INSTALLATION INSTRUCTION

1. See Receiving The Air Conditioner and Handling and Testing The Air Conditioner on page 6.

2. Using the cutout template provided with the unit, prepare the enclosure. See Figure 14 and Figure 15. The front of the unit requires a half meter clearance for proper airflow. Five centimeters is required on each side of the unit. To avoid condensate overflow, unit must be mounted within 3° of level.

3. Refer to mounting instructions on page 8.

4. Adjust controller to desired cabinet temperature. Refer to Displaying and Changing Program Variables on page 13 for controller adjustment and operation.

.625

(4)

14.88 378

12.44 316

14.00 356

14.96 380

(2)

21.65 550

(2)

12.80 325

(2)

10.82 275

(2)

.375

(4)

62.19 1580

14.56 370

(2)

15.75 400

60.69 1542

61.34 1558

(2)

.33

62.19 1580

21.83 554

.375

(10)

25.63 651

9.44 240

12.19 310

11.02

280

(5)

15.75

400

Surface Mount Partial and Full Recess Mount

Dashed Lines Represent The Air Conditioner

- 50 -

Figure 14

S16 2000/2500W Cutout Drawing

89116616

Page 51

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Surface Mount Partial Recess Mount

Dashed Lines Represent The Air Conditioner

89116616

Figure 15

S16 4000W Cutout Drawing

- 51 -

Page 52

S16 UNIT CHARACTERISTICS (115V, 230V)

UNIT 2000W 115V 2000W 230V 2500W 115V 2500W 230V

CATALOG NUMBER

Indoor Model without Communications Board (°C Controller) S162016G031 S162026G031 S162516G031 S162526G031 Indoor Model with Communications Board (°C Controller) S162016G041 S162026G041 S162516G041 S162526G041 Indoor Model without Communications Board (°F Controller) S162016G050 S162026G050 S162516G050 S162526G050 Indoor Model with Communications Board (°F Controller) S162016G060 S162026G060 S162516G060 S162526G060

COOLING PERFORMANCE

Total L35 L35, 50Hz, according to DIN EN 14511 (Watt) 2200 2200 2680 2680 Cooling performance L35 L35 (Watt) 50/60Hz 2200 / 2400 2200 / 2400 2680 / 2800 2680 / 2800 Cooling performance L35 L50 (Watt) 50/60Hz 1820 / 1900 1820 / 1900 2200 / 2300 2200 / 2300 Refrigerant R134a R134a R134a R134a Refrigerant Charge (g) 709 709 737 737 Max. allowable operating pressure (p. max.) bar 28 28 28 28 Operating Temperature Range (Min/Max °C) 10 / 55 10 / 55 10 / 55 10 / 55 Operating Temperature Range (Min/Max °F) 50 / 131 50 / 131 50 / 131 50 / 131 Setting Temperature Range (Min. / Max. °C Controller) 20 / 55 20 / 55 20 / 55 20 / 55 Setting Temperature Range (Min. / Max. °F Controller) 72 / 120 72 / 120 72 / 120 72 / 120 Airflow at 0 Static Pressure: Internal loop (m³/h) 454 / 484 454 / 484 447 / 466 447 / 466 External loop (m³/h) 634 / 654 634 / 654 1104 / 1143 1104 / 1143 Duty Cycle 100% 100% 100% 100%

ELECTRICAL DATA

Rated Voltage (Volt) 115 230 115 230 Phase 1~ 1~ 1~ 1~ Frequency (Hz) 50/60 50/60 50/60 50/60 Operating Range +/- 10% +/- 10% +/- 10% +/- 10% Max power Consumption 50/60Hz L35 L35 (Watt) 930 / 1090 940 / 1140 1230 / 1420 1320 / 1650 Max power Consumption 50/60Hz L35 L50 (Watt) 1280 / 1410 1070 / 1320 1500 / 1970 1500 / 1910 Max. Nominal Current (Amps) 11.1 / 12.5 5.7 / 7.2 16.1 / 16.9 8.0 / 10.1 Starting Current (Amps) 37 / 41 19 / 24 53 / 56 26 / 33 Pre-fuse T (Amps) 15 15 20 15 Agency Approvals UL Listed, cUL Listed, GOST, CE Power Input Description Terminal Block

PERFORMANCE FACTOR (EER), 50Hz, DIN EN 14511

Cooling Performance L35 / L35 2.37 / 2.20 2.34 / 2.11 2.18 / 1.97 2.03 / 1.70 Cooling Performance L35 / L50 1.42 / 1.35 1.70 / 1.44 1.47 / 1.17 1.47 / 1.20

ENCLOSURE PROTECTION

IP Code (External loop / Internal loop) IP34 / IP54 IP34 / IP54 IP34 / IP54 IP34 / IP54

CONTROLLER

Description Smart controller with display Controller Location Ambient Side Factory Default Setpoint (°C Controller) 35 35 35 35 Factory Default Setpoint (°F Controller) 80 80 80 80

SOUND LEVEL

At 1 M (dBA) 70 70 72 72

UNIT CONSTRUCTION

Material Steel Steel Finish RAL 7035 RAL 7035

UNIT DIMENSIONS

Height (mm) Width (mm) Depth (mm) Weight (kg)

1580 1580 1580 1580

400 400 400 400

295 295 295 295

68 68 70 70

- 52 -

89116616

Page 53

S16 UNIT CHARACTERISTICS (460V)

UNIT 2000W 460V 2500W 460V 4000W 460V

CATALOG NUMBER

Indoor Model without Communications Board (°C Controller) S162046G031 S162546G031 S164046G031 Indoor Model with Communications Board (°C Controller) S162046G041 S162546G041 S164046G041 Indoor Model without Communications Board (°F Controller) S162046G050 S162546G050 S164046G050 Indoor Model with Communications Board (°F Controller) S162046G060 S162546G060 S164046G060

COOLING PERFORMANCE

Total L35 L35, 50Hz, according to DIN EN 14511 (Watt) 2200 2680 4000 Cooling performance L35 L35 (Watt) 50/60Hz 2200 / 2400 2680 / 2800 4000 / 4500 Cooling performance L35 L50 (Watt) 50/60Hz 1820 / 1900 2200 / 2300 3050 / 3450 Refrigerant R134a R134a R134a Refrigerant Charge (g) 709 850 1247 Max. allowable operating pressure (p. max.) bar 28 28 28 Operating Temperature Range (Min/Max °C) 10 / 55 10 / 55 10 / 55 Operating Temperature Range (Min/Max °F) 50 / 131 50 / 131 50 / 131 Setting Temperature Range (Min. / Max. °C Controller) 20 / 55 20 / 55 20 / 55 Setting Temperature Range (Min. / Max. °F Controller) 72 / 120 72 / 120 72 / 120 Airflow at 0 Static Pressure: Internal loop (m³/h) 454 / 484 447 / 466 494 / 576 External loop (m³/h) 634 / 654 1104 / 1143 1070 / 1184 Duty Cycle 100% 100% 100%

ELECTRICAL DATA

Rated Voltage (Volt) 400 / 460 400 / 460 400 / 460 Phase 3~ 3~ 3~ Frequency (Hz) 50/60 50/60 50/60 Operating Range +/- 10% +/- 10% +/- 10% Max power Consumption 50/60Hz L35 L35 (Watt) 900 / 1180 1150 / 1510 1790 / 2310 Max power Consumption 50/60Hz L35 L50 (Watt) 1060 / 1340 1330 / 1770 1850 / 2430 Max. Nominal Current (Amps) 2.2 / 2.6 3.2 / 3.4 4.2 / 4.4 Starting Current (Amps) 7 / 9 11 / 11 14 / 15 Pre-fuse T (Amps) 15 15 15 Agency Approvals UL-listed, cUL-listed, GOST, CE Power Input Description Terminal Block

PERFORMANCE FACTOR (EER), 50Hz, DIN EN 14511

Cooling Performance L35 / L35 2.44 / 2.03 2.33 / 1.85 2.23 / 1.95

Cooling Performance L35 / L50 1.72 / 1.42 1.65 / 1.30 1.65 / 1.42

ENCLOSURE PROTECTION

IP Code (External loop / Internal loop) IP34 / IP54 IP34 / IP54 IP34 / IP54

CONTROLLER

Description Smart controller with display Controller Location Ambient side Factory Default Setpoint (°C Controller) 35 35 35 Factory Default Setpoint (°F Controller) 80 80 80

SOUND LEVEL

At 1 M (dBA) 70 72 72

UNIT CONSTRUCTION

Material Steel

Finish RAL 7035

UNIT DIMENSIONS

Height (mm) Width (mm) Depth (mm) Weight (kg)

1580 1580 1580

400 400 500

295 295 340

68 70 92

89116616

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Page 54

S16 COMPONENTS )115V, 230V)

Item Model Series 2000W 115V 2000W 230V 2500W 115V 2500W 230V

Part Descriptions Part Numbers

1 Capacitor, Compressor, Run 89107716SP 89107716SP 89107712 89107712SP 2 Capacitor, Compressor, Start 10103208SP NA 10103232SP NA 3 Capacitor, Condenser Blower 52603213SP 52603214SP 52603213SP (2) 52603214SP (2) 4 Capacitor, Evaporator Blower 52603213SP 52603214SP 52603213SP 52603214SP 5 Coil, Condenser 89107341SP 89107341SP 89107341SP 89107341SP 6 Coil, Evaporator 89110233SP 89110233SP 89110233SP 89110233SP 7 Communication Board (optional) 89109039SP 89109039SP 89109039SP 89109039SP 8 Compressor 10101685SP 89107887SP 10101688SP 89107889SP 9 Contactor Compressor 89088986SP 89088986SP 89088986SP 89088986SP

Smart Controller °C 89110301SP 89110301SP 89110301SP 89110301SP

Smart Controller °F 90236204SP 90236204SP 90236204SP 90236204SP 11 Drain Tube Kit (optional) 101027177SP 101027177SP 101027177SP 101027177SP 12 Filter Air, Reusable (optional) 89106977SP 89106977SP 89106977SP (2) 89106977SP (2) 13 Filter/Dryer 52602800SP 52602800SP 52602800SP 52602800SP 14 Impeller, Condenser 89107374SP 89107375SP 89107374SP (2) 89107375SP (2) 15 Impeller, Evaporator 101091123SP 101091124SP 101091123SP 101091124SP 16 Relay, Compressor Start 89105934SP NA 89105936SP NA 17 Thermal Expansion Valve 10104038SP 10104038SP 89114096SP 10104038SP 18 Thermal Overload, Compressor 90238428SP NA NA NA 19 Thermistor 89075654SP (2) 89075654SP (2) 89075654SP (2) 89075654SP (2) 20 Transformer, 24V 10100694SP 10100693SP 10100694SP 10100693SP 21 Fuse (Controller) 89085114SP 89085114SP 89085114SP 89085114SP

Accessories

22 Installation Kit 90221632QDSP 90221632QDSP 90221632QDSP 90221632QDSP 23 Unit Mounting Gasket 90241619SP 90241619SP 90241619SP 90241619SP 24 Mounting standoffs 89105490SP (4) 89105490SP (4) 89105490SP (4) 89105490SP (4)

Structural Parts

25 Louvered Grill Panel 89105410SP (4) 89105410SP (4) 89105410SP (4) 89105410SP (4) 26 Controller Bezel Panel 89105411SP 89105411SP 89105411SP 89105411SP 27 Panel Strike Clip (Pkg. 4) 90245472SP 90245472SP 90245472SP 90245472SP 28 Body Catch Clip (Pkg. 4) 89105486SP 89105486SP 89105486SP 89105486SP 29 Body Front Shell 89107454SP 89107454SP 89102801SP 89102801SP

- 54 -

27 28 12

11920

89116616

Page 55

S16 COMPONENTS (460V)

Item Model Series 2000W 460V 2500W 460V 4000W 460V

Part Descriptions Part Numbers

3 Capacitor, Condenser Blower 52603214SP 52603214SP (2) 52603214SP (2) 4 Capacitor, Evaporator Blower 52603214SP 52603214SP 52603220SP 5 Coil, Condenser 89107341SP 89107341SP 89108064SP 6 Coil, Evaporator 89110233SP 89110233SP 89115695SP 7 Communication Board (optional) 89109039SP 89109039SP 89109039SP 8 Compressor 89107888SP 89107890SP 89107934SP 9 Contactor Compressor 89107296SP 89107296SP 89107296SP

Smart Controller °C 89110301SP 89110301SP 89110301SP

Smart Controller °F 90236204SP 90236204SP 90236204SP 11 Drain Tube Kit (optional) 101027177SP 101027177SP 101027177SP 12 Filter Air, Reusable (optional) 89106977SP 89106977SP (2) 89106977SP (2) 13 Filter/Dryer 52602800SP 52602800SP 52602806SP 14 Impeller, Condenser 89107375SP 89107375SP (2) 89107375SP (2) 15 Impeller, Evaporator 101091124SP 101091124SP 101091139SP 16 Relay, Overload 89098323SP 89098326SP NA 17 Thermal Expansion Valve 89117868SP 10104038SP 89114096SP 18 Thermal Overload, Compressor 90238425SP 90238425SP NA 19 Thermistor 89075654SP (2) 89075654SP (2) 89075654SP (2) 20 Transformer, 24V 10100693SP 10100693SP 10100693SP 21 Fuse (Controller) 89085114SP 89085114SP 89085114SP

Accessories

22 Installation Kit 90221632QDSP 90221632QDSP 90221632QDSP 23 Unit Mounting Gasket 90241619SP 90241619SP 90241620SP 24 Mounting standoffs 89105490SP (4) 89105490SP (4) 89105491SP (4)

Structural Parts

25 Louvered Grill Panel 89105410SP (4) 89105410SP (4) 89105410SP (4) 26 Controller Bezel Panel 89105411SP 89105411SP 89105411SP 27 Panel Strike Clip (Pkg. 4) 90245472SP 90245472SP 90245472SP 28 Body Catch Clip (Pkg. 4) 89105486SP 89105486SP 89105486SP 29 Body Front Shell 89107454SP 89102801SP 89104006SP 30 Transformer,460/230V 101006128SP 101006128SP 101006128SP 31 Relay, Phase Monitor 89097986SP 89097986SP 89097986SP

89116616

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Page 56

MAINTENANCE

COMPRESSOR

The compressor requires no maintenance. It is hermetically sealed, properly lubricated at the factory and should provide years of satisfactory operating service.

INLET AIR FILTER (FIELD INSTALLED OPTION)

This air conditioner was designed with a dust resistant condenser coil. This allows it to be run filterless in most applications. Should you decide the filter is necessary in your application, regular maintenance to clean this filter will assure normal operation of the air conditioner. The easily removable inlet air filter is located behind the louvered grille. If necessary filter maintenance is delayed or ignored, the maximum ambient temperatures under which the unit is designed to operate will be decreased.

If the compressor’s operating temperature increases above designed conditions due to a dirty or clogged filter (or plugged condenser coil), the air conditioner’s compressor will stop operating due to actuation of the thermal overload cut-out switch located on the compressor housing. As soon as the compressor temperature has dropped to within the switch’s cut-in setting, the compressor will restart automatically. However the above condition will continue to take place until the filter or coil has been cleaned. It is recommended that power to the air conditioner be interrupted intentionally when abnormally high compressor operating temperature causes automatic shutdown of the unit. The above described shut-down is symptomatic of a clogged or dirty filter or condenser coil, thus causing a reduction in cooling air flow across the surface of the compressor and condenser coil.

HOW TO REMOVE, CLEAN OR INSTALL AN OPTIONAL INLET AIR FILTER

Aluminum washable air filters are designed to provide excellent filtering efficiency with a high dust holding capacity and a minimum amount of resistance to air flow. Because they are constructed entirely of aluminum they are lightweight and easy to service. To achieve maximum performance from your air handling equipment, air filters should be cleaned on a regular basis.

The inlet air filter is located behind the front louvered grille. To access the filter, pull the filter up and out of retaining tabs in the bottom of the front louvered grille. The filter may now be cleaned or a new filter installed.

Cleaning Instructions:

1. Flush the filter with warm water from the exhaust side to the intake side. DO NOT USE CAUSTICS.

2. After flushing, allow filter to drain. Placing it with a corner down will assure complete drainage.

CONDENSER AND EVAPORATOR AIR MOVERS

Impeller motors require no maintenance. All bearings, shafts, etc. are lubricated during manufacturing for the life of the motor.

If one of the condenser impeller motors (ambient impellers) should fail, it is not necessary to remove the air conditioner from the cabinet or enclosure to replace the blower. The condenser blower is mounted on its own bracket and is easily accessible by removing the louvered grille.

CAUTION

Operation of the air conditioner in areas containing airborne caustics or chemicals can rapidly deteriorate filters, condenser coils, blowers and motors, etc. Contact Pentair Equipment Protection for special recommendations.

- 56 -

89116616

Page 57

(Perform on a biannual basis - more frequently as required by the operating environment)

MAINTENANCE / INSPECTION RECOMMENDATIONS

Status √ or x Check Point Description

Operational Inspection

Visual Inspection

Filter Maintenance Inspect, clean and replace filter as necessary.

Clean Unit

Controller Cycle Sequence

Air Flow and Circulation

Seals, Gaskets and Leaks

Condensate and Drains

Electrical/Wiring

Options and Accessories

Refrigeration System

Maintenance Records

Run unit through all modes of operations and record temperatures, voltages, amperes.

Visually inspect unit for damage, cleanliness, missing, loose and/ or broken parts.

Inspect and clean coils, fans/blowers, louvers, air inlets/outlets, interior and exterior of unit as required.

Cycle the controller through all modes of operation to ensure proper cycling and temperature setpoint operation. Adjust to proper setting (typically 25°C-30°C).

Inspect air conditioning unit, cabinet and surrounding area to ensure adequate airflow to and from the unit on both the inlet and outlet air channels for the ambient air and cabinet air.

Inspect and repair the seals, gaskets and access holes around the unit and/or cabinet that show signs of leaking air and/or moisture.

Inspect and clean the condensate pans and drains to ensure proper drainage and dissipation of moisture.

Inspect for loose, damaged, corroded or chaffing wiring and connections. Tighten, insulate or tie-up wires as required.

Check operation and functionality of optional and accessory items such as digital display/controller, door switches, alarm switches, air baffles/deflectors, etc.

Inspect refrigeration tubing/lines for signs of leaks, rubbing, corrosion or damage. Check the compressor for proper operation, mounting and visible signs of exposure to high heat.

Update maintenance records on the unit and in the management system.

89116616

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Page 58

NOTES

- 58 -

89116616

Page 59

BASIC AIR CONDITIONING TROUBLE SHOOTING CHECK LIST  REMOTE ACCESS

Repair or Replace

defective part

Wait and/or heat

enclosure thermistor T1

Repair or Replace

defective part

CONTROL VERSION

1. Check manufacturer’s nameplate located on the unit for correct power supply.

2. Turn on power to the unit. The controller will display a start up sequence then revert to the normal temperature display mode. Is the correct enclosure temperature displayed?

Note: The temperature may be alternating with an alarm code.

YES, proceed to step 3.

NO, possible problem:

» Open controller fuse » Controller in alarm condition. See Alarm

Condition Display on page 14. » Defective controller » Defective thermistor - check by blowing

warm air across the thermistor. If display

temperature rises, thermistor is operable.

3. The cooling status indication (symbol G) should be on. Is the symbol on? If not, press and hold the lower right snowflake button for greater than five seconds. Is the cooling mode symbol now on?

YES, proceed to step 4.

NO, possible problem:

Replace part

» Defective controller

Replace part

4. The evaporator (Enclosure or COLD air) fan/impeller should turn on. Is there airflow?

YES, proceed to step 5.

NO, possible problem:

» Controller in alarm condition. See Alarm

Condition Display on page 14. » Open motor winding » Stuck fan/impeller » Obstructed blades/wheel » Defective motor capacitor

5. Start the cooling cycle by changing the cooling setpoint parameter (r01) to the low limit of 20°C. Symbol 1 should be displayed indicating a call for cooling. If symbol 1 is flashing, the unit is in Restart Time Delay mode. Within 6 minutes, symbol 1 should display without flashing. Is symbol 1 displayed without flashing?

YES, proceed to step 7.

NO, possible problem:

» Unit still in Recycle Time Delay mode » Enclosure temperature below cooling

setpoint temperature

6. The compressor and the condenser (Ambient or HOT air) impeller(s) should turn on. Is there adequate airflow?

YES, proceed to step 8.

NO, possible problem:

» Open motor winding(s) » Stuck impeller(s) » Obstructed wheel(s) » Defective motor capacitor(s)

89116616

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Page 60

7. Carefully check the compressor for proper operation - motor should cause slight vibration and the

Repair or Replace

defective part

Repair or Replace

defective part

outer case of the compressor should be warm. Is the compressor showing signs of this?

YES, wait 5 minutes, proceed to step 9.

NO, possible problem:

» Defective start or run capacitor » Defective overload » Defective start relay » Defective contactor » Defective compressor

8. Make sure the coils are clean then check the evaporator air in and air out temperatures. If the temperatures are the same:

» Possible loss of refrigerant » Possible bad valves in compressor

BASIC AIR CONDITIONING TROUBLE SHOOTING CHECKLIST

SYMPTOM POSSIBLE CAUSE

Clogged fins on coil(s)

Dirty filter

Unit won’t cool

Impeller(s) not running

Compressor not running

Compressor runs, but has bad valves

Loss of refrigerant

Low line voltage at start. Should be +/-10% rated voltage.

Compressor motor stuck

Compressor tries to start but won’t run

Unit blows breakers

Getting water in enclosure

Bad contactor

Bad overload switch

Bad run/start capacitor

Undersized breaker/fuse or not time delayed

Short in system

Drain plugged

Drain tube kinked

Enclosure not sealed (allowing humidity in)

Mounting gasket damaged

For additional support, refer to Pentair Cooling Sales and Service Contacts on page 4.

- 60 -

89116616

Page 61

3PHASE BASIC AIR CONDITIONING TROUBLE SHOOTING CHECK LIST  REMOTE

Repair or Replace

defective part

Wait and/or heat

enclosure thermistor T1

ACCESS CONTROL VERSION

1. Check manufacturer’s nameplate located on the unit for correct power supply.

2. Turn on power to the unit. The controller will display a start up sequence then revert to the normal temperature display mode. Is the correct enclosure temperature displayed?

Note: The temperature may be alternating with an alarm code.

YES, proceed to step 3.

NO, possible problem:

» Open controller fuse » Controller in alarm condition. See ALARM

CONDITION DISPLAY on page 60. » Defective controller » Defective thermistor - check by blowing

warm air across the thermistor. If display

temperature rises, thermistor is operable.

3. The cooling status indication (symbol G) should be on. Is the symbol on? If not, press and hold the lower right “snowflake” button for greater than five seconds. Is the cooling mode symbol now on?

YES, proceed to step 4.

NO, possible problem:

Replace part

» Defective controller

Replace part

4. The evaporator (Enclosure or “COLD” air) fan/impeller should turn on. Is there airflow?

YES, proceed to step 5.

NO, possible problem:

» Controller in alarm condition. See ALARM

CONDITION DISPLAY on page 60. » Open motor winding » Stuck fan/impeller » Obstructed blades/wheel » Defective motor capacitor

5. Check phase monitor indicator light, is it Illuminated?

YES, proceed to step 6.

NO, possible problem:

De-energize unit and swap any two power

» Incorrect electrical phasing

leads to unit. If problem still persists, replace phase monitor. Refer to phase monitor section of this manual for additional information.

6. Start the cooling cycle by changing the cooling setpoint parameter (r01) to the low limit of 72 F (22 C). Symbol 1 should be displayed indicating a call for cooling. If symbol 1 is flashing, the unit is in Restart Time Delay mode. Within 6 minutes, symbol 1 should display without flashing. Is symbol 1 displayed without flashing?

YES, proceed to step 7.

NO, possible problem:

» Unit still in Recycle Time Delay mode » Enclosure temperature below cooling

setpoint temperature

89116616

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Page 62

7. The compressor and the condenser (Ambient or “HOT” air) impeller(s) should turn on. Is there

Repair or Replace

defective part

Repair or Replace

defective part

Repair or Replace

defective part

adequate airflow?

YES, proceed to step 8.

NO, possible problem:

» Open motor winding(s) » Stuck impeller(s) » Obstructed wheel(s) » Defective motor capacitor(s)

8. Carefully check the compressor for proper operation - motor should cause slight vibration and the outer case of the compressor should be warm. Is the compressor showing signs of this?

YES, wait 5 minutes, proceed to step 9.

NO, possible problem:

» Defective start or run capacitor » Defective overload » Defective start relay » Defective contactor » Defective compressor

9. Make sure the coils are clean then check the evaporator “air in” and “air out” temperatures. If the temperatures are the same:

» Possible loss of refrigerant » Possible bad valves in compressor

3PHASE SYMPTOMS AND POSSIBLE CAUSES  REMOTE ACCESS CONTROL VERSION

SYMPTOM POSSIBLE CAUSE

Clogged fins on coil(s)

Dirty filter

Unit won’t cool

Compressor tries to start but won’t run

Unit blows breakers

Impellers not running

Compressor not running

Compressor runs, but has bad valves

Loss of refrigerant

Low line voltage at start. Should be +/-10% rated voltage.

Compressor motor stuck

Bad contactor

Bad overload switch

Bad run/start capacitor

Undersized breaker/fuse or not time delayed

Short in system

Getting water in enclosure

For additional technical support, contact Pentair Equipment Protection at 800-896-2665.

- 62 -

Drain plugged

Drain tube kinked

Enclosure not sealed (allowing humidity in)

Mounting gasket damaged

89116616

Page 63

NOTES

89116616

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Page 64

Pentair Equipment Protection 2100 Homan

Way

inneapolis, MN 55303 USA

+1.763.422.2211 +1.763.576.3200

ntairProtect.com

Rev. I

P/N 89116616

Pentair S060516G041, S060316G031, S060326G031, S060516G031, S060526G041 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual