Pentair MYERS Quick Prime Series, MYERS QP50B, MYERS QP50B3 Installation And Service Manual

QUICK PRIME
INSTALLATION AND SERVICE MANUAL
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.
Part # 23833A400 | © 2014 Pentair Ltd. | 03/17/14
WARNING! IMPORTANT SAFETY INSTRUCTIONS! READ CAREFULLY BEFORE INSTALLATION
6) The voltage and phase of the power supply must
match the voltage and phase of the pump.
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
SAFE DRINKING WATER ACT:
EXCLUSIVELY for non-potable water services. This product is not anticipated to be used for human consumption so is not designed for the low lead levels stated in the Safe Drinking Water Act. It is illegal to use this product for potable water applications for human consumption, such as drinking water, oral hygiene, hand washing, food preparation and dishwashing.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND COMPLY WITH ALL CODES MAY CAUSE SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
1) Before installing or servicing your pump, BE CERTAIN THE PUMP POWER SOURCE IS TURNED OFF AND DISCONNECTED.
2) All installation and electrical wiring must adhere to state and local codes. Check with appropriate community agencies or contact your local electrical and pump professionals for help.
3) CALL AN ELECTRICIAN WHEN IN DOUBT. Pump must be connected to a separate electrical circuit directly from the entrance box. There must be an appropriately sized fuse or circuit breaker in this line. Tying into existing circuits may cause circuit overloading, blown fuses, tripped circuit breakers or a burned-up motor.
4) Do not connect pump to a power supply until the pump is grounded. For maximum safety, a ground fault interrupter should be used. CAUTION: FAILURE
TO GROUND THIS UNIT PROPERLY MAY RESULT IN SEVERE ELECTRICAL SHOCK.
5) WARNING: Reduced risk of electric shock during operation of this pump requires the provision of acceptable grounding. If the means of connection to the supply-connection box is other than grounded metal conduit, ground the pump back to the service by connecting a copper conductor, at least the size of the circuit conductors supplying the pump, to the grounding screw provided within the wiring compartment.
This pump is provided with a means for grounding. To reduce the risk of electric shock from contact with adjacent metal parts, bond supply box to the pump-motor-grounding means and to all metal parts accessible including metal discharge pipes and the like, by means of a clamp, a weld or both if necessary, secured to the equipment-grounding terminal.
This product is to be used
7) Do not use an extension cord. Above ground
joints must be made in an approved junction box.
8) Do not work on this pump or switch while the
power is on.
9) Never operate a pump with a frayed or brittle power cord, and always protect it from sharp objects, hot surfaces, oil and chemicals. Avoid kinking the cord.
10) Never service a motor or power cord with wet hands or while standing in or near water or damp ground.
11) The three phase units must be wired by a qualified electrician, using an approved starter box and switching device.
12)
Do not use this pump in or near a swimming pool.
13) Single phase motors are equipped with automatic resetting thermal protectors. The motor may restart unexpectedly, causing the leads to energize or pump to turn on. Three phase motors should be protected by proper thermal and amperage protection. (Check local codes.)
14) Check for nicks in the wire and pump insulation by using an ohmmeter and checking resistance to ground before installing the pump and after installing the pump. If in doubt on the proper procedure, check with a qualified electrician.
15) Do not pump gasoline, chemicals, corrosives or flammable liquids; they could ignite, explode or damage the pump, causing injury and voiding the warranty.
16) Do not run this pump with discharge completely closed. This will create superheated water, which could damage the seal and shorten the life of the motor. This superheated water could also cause severe burns. Always use a pressure relief valve, set below the rating of the tank system.
17) Do not run the pump dry, fail to protect the pump from below freezing temperatures, run the pump with the discharge completely closed or pump chemicals or corrosive liquids.
18) Never work on the pump or system without relieving the internal pressure.
19) Do not pump water above 120° Fahrenheit.
20) Never exceed the pressure rating of any system component.
GENERAL INSTALLATION
The pump should be installed in a clean, dry and well ventilated place allowing room to inspect and service the unit. If located in a pit, the pit should be protected against flooding.
The pump must be securely fastened to a solid foundation. The pump should always be mounted in a horizontal position on a level foundation. Failure to properly secure the pump may result in failure of the pump or piping and damage to the surrounding area.
SUCTION PIPING
Do not exceed 25' total suction lift. If on an installation, excessive total suction lifts are encountered, do one or more of the following to correct this condition:
1. Locate pump nearer to liquid source.
2. Increase pump suction pipe size.
3. Simplify suction piping by elimination of valves and fittings where possible.
4. Decrease pump capacity.
DISCHARGE PIPING
The pump case is tapped for 1-1/2" pipe for 3hp and under units. For 5hp units it is tapped for 2" pipe. Larger or smaller pipe may be used depending upon the installation. The discharge pressure is not to exceed 100 psi for 3hp and under units. For 5hp units the discharge pressure is not to exceed 150psi.
VOLTAGE DATA
Single phase motors as received will be wired for 230V operation. Note: The 2 and 3 hp single phase motors are 230V only.
All three phase motors are 230/460V units. Ensure that the motor connections are correct for the voltage available.
The voltage available at the motor must be within 10% of the rated voltage. For offset installations be sure that adequate wire size is used for the motor involved.
MOTOR PROTECTION
Single phase 3/4 to 3 hp motors have built-in thermal protection for all voltages.
Three phase and 5 hp single phase motors do not have built-in thermal protection. It is highly recommended that a properly sized magnetic starter be used with all three phase motors.
All motors should be equipped with a correctly fused disconnect switch to provide protection. Consult local or national codes for proper fuse protection.
ROTATION DATA
The pump must run in the direction of the arrow on the pump bracket. At the time of installation, momentarily close the entrance switch to determine rotation; if rotation is not correct, interchange any two of the three motor leads, which will reverse the rotation.
INITIAL PRIMING
Do Not Run Pump Dry
The pump must be filled with water for the initial start. Failure to do so will result in damage to the mechanical shaft seal.
Three horsepower and under units are designed to automatically re-prime with or without a check or foot valve in the suction line. Five horsepower units require a check or foot valve for this operation.
For initial start-up, fill the pump with liquid through the discharge opening in the top of the case. This can be done before the discharge piping is installed. As an alternative it is recommended to install a tee above the pump and use the top of the tee for priming. Pour in approximately one gallon of water for all units except 5 hp which will need two gallons. Install the discharge piping or pipe plug, if a tee is used. The unit can now be started.
CHECK OR FOOT VALVE
It is recommended that either a check or foot valve be used in the suction line on permanent installations. This will result in quicker water delivery upon starting, thereby eliminating the priming issues.
If the pump is to be used in conjunction with a pressure tank, a check or foot valve must be used.
FLUSHING
The unit can be back flushed periodically to remove any sand or debris that may have been pulled into the pump from the liquid source. It is not necessary to remove any piping if a tee is installed above the pump.
To back flush the unit, remove the plug in the tee and the pipe plug from the lower front face of the case. Pour water into the top opening until the liquid coming from the lower front opening is clean. Reinstall all pipe plugs or piping and reprime the pump.
DRAINING THE PUMP
To drain the pump, remove the plug from the discharge tee and the pipe plug from the lower front face of the case. If the unit is to be inoperative for an extended period of time, it is suggested that the unit be drained. Suction line should also be drained to prevent freezing.
Remove the fuses from the entrance switch to ensure that the unit is not inadvertently started while drained, as damage to the shaft seal would occur.
SUCTION SCREEN
The liquid being pumped should be screened properly to prevent debris from being taken into the system.
PUMP DISASSEMBLY INSTRUCTIONS
It is not necessary to remove the suction and discharge piping as the pump case is designed so that no wear would occur which would necessitate replacing this part.
1. Drain the pump of its liquid charge and open the power supply switch contacts and remove fuses.
2. Disconnect the electrical wiring from the motor and remove the cap screws that secure the pump bracket to the pump case.
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