Pentair MYERS MSE50 Series, MYERS MSE5012P20, MYERS MSE5012P10, MYERS MSE5022P10, MYERS MSE5022P20 Installation And Service Manual

INSTALLATION AND SERVICE MANUAL
MSE50 Submersible Sewage
MODELS
MSE5012P10, MSE5012P20 MSE5022P10, MSE5022P20
NOTE! TO THE INSTALLER: Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system.
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.FEMYERS.COM PH: 888-987-8677 Fax: 800-426-9446
© 2018 Pentair plc. All Rights Reserved. MY1004 (Rev. 02/08/18)
490 PINEBUSH ROAD, UNIT 4, CAMBRIDGE, ONTARIO N1T 0A5 PH: 800-387-4386 ORDERS FAX: 888-606-5484
General Information
Thank you for purchasing your Myers® pump. To help ensure years of trouble-free op er a tion, please read the fol low ing manual carefully.
Before Operation:
Read the following in struc­tions care ful ly. Reasonable care and safe meth ods should be practiced. Check local codes and requirements before installation.
Attention:
This manual contains important information for the safe use of this product. Read this manual completely before using this product and refer to it often for con tin ued safe product use. DO NOT THROW AWAY OR LOSE THIS MAN U AL. Keep it in a safe place so that you may refer to it often.
WARNING: Before handling these pumps and controls, always disconnect the power first. Do not smoke or use sparkable electrical devices or flames in a septic (gaseous) or possible septic sump.
California Proposition 65 Warning
This product and
related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Pump Warning
To reduce risk of electrical
shock:
1. Risk of Electrical Shock: This pump has not been
in ves ti gat ed for use in swimming pool areas.
2.Risk of Electrical Shock: Connect only to a properly
ground ed receptacle.
Septic tank to be vented
in ac cor dance with local plumbing codes.
Do not smoke or use
sparkable electrical devices or flame in a septic (gaseous) or possible septic sump.
If a septic sump condition
exists and if entry into sump is necessary, then (1) provide proper safety precautions per OSHA re quire ments and (2) do not enter sump until these precautions are strictly adhered to.
Do not install pump in
location clas si fied as hazardous per N.E.C., ANSI/NFPA 70 - 2001.
Failure to heed above
cautions could result in injury or death.
Pump Installation
These important instructions must be followed for satisfactory performance of your pump. Before installation, check your local electrical and plumbing codes.
1. Provide proper sump size to allow the pump to operate without restrictions. A two- to five-minute run time is recommended. Also, minimum 24" diameter recommended.
2. Make sure sump is free of string, cloth, nails, gravel, etc. before installing pump.
3. Do not set pump directly on the bottom of sump pit if it is not solid. Raise the
pump by placing bricks or concrete blocks underneath it.
4. Use steel or plastic pipe for all connecting lines between pump and sewer outlet.
NOTE: Some city
regulations do not allow installing a pump with plastic pipe. Check local regulations.
5. In applications where the pump may sit idle for months at a time, it is recommended that the pump(s) be cycled every month to ensure the pumping system is working properly when needed.
6. A check valve should be installed in discharge pipe, at least 12" above the discharge outlet of the pump.
NOTE: If pumping raw
sewage, the check valve must be installed in the horizontal position
7. An audible alarm system, for high water conditions should be installed in every pump for greater protection.
8. Connect to power source using 3-prong grounded AC receptacle. Do not remove ground pin from electrical plug. Do not use an extension cord.
9. Use pump partially or completely submerged for pumping (temperature to 140° F). The MSE50 will pump solid materials up to 2" (spherical) in diameter.
CAUTION: Do not pump
flammable liquids, strong chemicals or salt water.
2
Pump Servicing
Servicing should be performed only by knowledgeable pump service contractors or authorized service stations.
1. Remove pump from sump. Before removing pump from sump pit for repair, check if the trouble could simply be a blown fuse, tripped circuit breaker, or a power cord not completely inserted into the receptacle.
2. Check switch.
3. Check for impeller blockage.
Disconnect pump from power source. Check for an
obstruction in the impeller cavity by laying the pump on its side and inserting a screwdriver into impeller. Impeller should turn freely. If impeller is stuck, then turn the pump on its side, DRAIN THE OIL through the oil fill plug on top of the pump. Drain oil into a clean, dry container. A milky appearance to the oil indicates that water has entered through either worn out or damaged seals (7) or seal ring. Remove the 3 screws (9) to remove the volute (2). If the impeller (8) does not rotate freely, clear the impeller and cavity walls before reassembling the base. Repeat Step 2.
4. Check power cord. If the above tests have not resolved the problem, it may be in the electrical components of the pump. Starting with the power cord (19), inspect for cuts or nicks in the insulation. If the cord is damaged – replace it!
5. Remove the motor cover. Use a screw driver to pry the motor cover (10) from the seal plate (1) at the fastening ears, being careful not to cut the seal ring with the screwdriver or crack the motor cover. Lift the motor cover until it clears the stator (3).
6. Check for short. Disconnect the stator leads from the connector. Use an ohmmeter to check the continuity of the stator. If stator fails to pass the continuity test, it must be replaced.
Ground check. Set
ohmmeter scale pointer to R X 100K scale and check meter by putting both meter leads together and adjusting the needle knob until meter reads zero. If meter cannot be adjusted to zero it will indicate that batteries in meter must be replaced.
Always make this test
with the meter when scale pointer is set to a new scale before making any checks on motor.
Now connect one meter
lead to one blade terminal of stator and touch other meter lead to motor stator shell (3). If needle reads below 5 (500,000 ohms) stator must be dried out before reusing. To dry out, bake in 220° oven for 4 hours. Recheck after motor cools. If motor is new or thoroughly dry, needle of ohmmeter will not move on the ground test. This indicates a reading of 50 megohms or higher. One megohm is one million ohms.
When making the ground
test, if the needle goes clear to zero the motor probably has a wire touching the stator at some point and the stator will have to be replaced.
7. Remove the stator. To remove the stator, remove the four hex head screws (4) and disconnect the capacitor leads from the capacitor. Lift the stator off the seal plate (1) and set aside.
8. Remove the impeller. To remove the impeller (8), hold the rotor shaft (5) with a screwdriver at the center of the impeller and tap the impeller with a plastic or rubber mallet so as to turn the impeller counterclockwise.
9. Check the seal. Remove the rotating portion of seal (7) from shaft by inserting a screwdriver under the edge of the seal and lifting it off. Inspect the seal face for any nicks or an uneven seating of seal face. If any are present, replace the seal.
(See Step 14.) Full Load Amps:
115 Volt ....................... 9 Amps
230 Volt .................... 4.6 Amps
10. Remove rotor. Tap the rotor shaft (5) at the impeller end of the shaft with a plastic mallet to remove the rotor and shaft. Inspect the bearings. If they do not rotate freely and smoothly, they should be replaced.
3
11. Remove seal. Remove the old stationary portion of the seal (7) from the seal plate by inserting a screwdriver into the seal housing of the seal plate from the top of the case and tapping lightly with a hammer. Clean the seal area of the seal plate (1) with a clean cloth.
12. Reinstall the rotor and shaft assembly. Push on outer face to seat bearing in seal plate.
13. Reinstall seal. Apply a good lubricant to the new stationary portion of the seal (7) and press into the seal plate. Coat the new rotating portion of seal with lubricant and press into place on the rotor shaft with the rubber ring facing the impeller.
14. Reinstall impeller. Add a drop of Loctite 222 to the shaft and screw the impeller on hand tight. The impeller will force the rotating portion of seal into position.
15. Replace seal ring. Remove the old square seal ring from the seal plate and stretch on a new ring coated with O-ring lube.
Do not roll the ring onto
the seal plate or improper seating and water leakage into the motor housing will result.
16.Reinstall the stator. Place the stator (3) in the seal plate (1) so the stator bolt holes line up. Lay the stator plate on the stator (3) and line up with stator bolt holes. Slide the ring terminal of the ground lead wire over one of the
stator bolts. Put in the stator bolts and tighten evenly to prevent cocking of the stator. Connect the capacitor to the capacitor leads. Push the connectors of the two black stator leads onto the power cord pin terminals. Push the ground wire sleeve terminal over the ground pin terminal. (identified with the 'bump' on the molded terminal housing)
17. Reassemble pump. Replace the motor cover (10) on the seal plate (1). Place the assembly on the volute (2). Insert the three cap screws (9) through the motor housing ears, into the tapped holes in the volute. Tighten them evenly to prevent cocking the motor housing and causing an uneven seal on the seal ring.
18. Oil. Fill the motor cap with high grade transformer oil just covering over stator end cap.
Do not fill the motor
housing completely – allow airspace for oil expansion. Make sure the stator is fully immersed. You will have to peer through the oil plug hole to be sure of the correct oil level.
19. Reinstall oil pipe plug. Coat pipe threads with thread sealant before installing. Plug into housing (14).
20. Check pump. Plug the power cord into a grounded outlet and start pump by raising the switch rod extending out of the switch housing. Motor should run smoothly, be free
of vibration and stop when pressure is removed from diaphragm switch.
21. Check for air lock. Myers pumps have a small air vent hole in the impeller cavity to let out trapped air. If this hole becomes plugged, pump may air lock. To break the air lock, use a small screwdriver to clear hole in the impeller cavity.
Switch Replacement
As a secondary precaution
in installations of this type — 1⁄16" hole should be drilled in the discharge pipe below the check valve. The check valve should be 12 to 18 inches above pump discharge. Do not put check valve directly into pump discharge opening.
NOTE: In basins where the
pump is operating daily, air locking rarely occurs.
1. Disconnect power to the pump.
2. Remove the pump from the sump. Disinfect it for one hour with chlorine bleach. Wear rubber gloves when handling the pump.
3. Remove the bottom tether strap from the float rod, lift the float and swing it sideways, and remove it from the switch arm.
4. Remove the four screws that secure the switch to the top of the motor housing and lift the switch off the motor. The switch guard may come off with it.
44
5. Disconnect four wires that
222 0
connect the switch to the motor housing.
6. Remove and discard the gasket between the switch and the pump. Clean the gasket surface on the motor housing.
7. Remove old switch and replace.
8. Make sure the fork on the rod fits over the switch lever.
9. Set the new gasket on the motor housing, then connect the four wires on the new switch to the four terminals in the motor housing (see Figure)
10. With the switch guard in place, set the switch on the motor housing with the switch arm pointed toward the discharge side of the pump and install and tighten the four screws which secure the switch to the pump.
11. Holding the float out sideways, hook the float rod on to the switch arm and swing the float rod down.
12. Insert the float rod in the hole in the tether strap.
13. Reinstall the pump in the sump, check all piping connections, and reconnect the power. Run the pump through one complete operating cycle to check for proper operation. Failure to make this operational check may lead to flooding and will void the warranty.
NOTICE: When you connect
the two power wires to the cord terminals, make sure that the wire ends don’t lodge between the cord pin and the side of the cord plug. The connector must be on the pin.
7222 0717 7
717
55
MSE50 - Parts List
MSE5012P10 MSE5012P20 MSE5022P10 MSE5022P20
Ref. No. Description Quantity Part Number Part Number Part Number Part Number
1 SEAL PLATE 1.000 PW3-1421 2 VOLUTE,SEWAGE .2" DISCH 2" 1.000 21612D000
STATOR 4/10HP, 115V 1PH 1.000 26165B010
3
STATOR 4/10HP 230V 1PH 1.000 26165B011 4 SCREW-MACH(HEX HD)8-32X 3-3/16 4.000 001450101 5 ASSEMBLY ROTOR 1/2 HP 1.000 27479A001 6 BEARING-BALL 1.000 650241 7 1/2 SHAFT SEAL 1.000 21607A015 8 IMPELLER 1.000 21542B000 9 HEX CAP SCREW 6.000 19099A012
10 MOTOR COVER 1.000 PW18-1691
RUN CAPACITOR 15MFD 1.000 U17-1540
11
RUN CAPACITOR 4MFD 1.000 U17-2150
12 SCREW 1.000 U30-985SS 13 O-RING 1.000 U9-339 14 PLUG 1.000 U78-94SST 15 GREEN WIRE W/TERMINALS 1.000 PS17-2149 16 CORD CONNECTOR 2.000 PS17-1508 17 O-RING 2.000 U9-356
18 INSULATING DISK 1.000 PS18-82
CORD, POWER 10FT 115V 1.000 PW117-237-TSE
CORD, POWER 20FT 115V 1.000 PW117-122-TSE
19
CORD, POWER 10FT 230V 1.000 PW117-2126-TSE
CORD, POWER 20FT 230V 1.000 PW117-218-TSE
20* GASKET, SWITCH COVER 1.000 PS20-126 21* SWITCH COVER 1.000 PW70-85 22* MACH SCREW 4.000 U30-482SS 23* FLOAT SWITCH 1.000 PS17-1511 24* SCREW 8-32 X 5/8 HEX HD 2.000 U30-951PSW 25* FLOAT PIVOT ARM 1.000 PS41-5 26* E-RING, EXTERNAL 1.000 U9-472SS 27* VITON SHAFT BELLOWS SEAL 1.000 U9-483 28* RETAINING RING C-CLIP 1.000 U9-461 29* BELLOWS RETAINER 1.000 PW19-142 30* SCREW 2.000 U30-957SS 31* WIRE, GROUND (NOT SHOWN) 1.000 PS17-1509 32* WIRE, CORD ENTRY TO SWITCH (NOT SHOWN) 2.000 PS17-1510
33 FLOAT BODY 1.000 PS28-36P 34 RUBBER STANDOFF 1.000 PW19-141 35 FLOAT ROD 1.000 PW28-39 36 FLOAT ROD STOP 1.000 U9-463
37* PIPE PLUG 1.000 M15743
38 FLOAT PROTECTOR BRACKET 1.000 U97-194SS
39* HANDLE 1.000 U97-193SS
40 OIL (NOT SHOWN) 0.227 PO00VEL6 41 WASHER 1.000 U43-144SS 42 NYLON WASHER 1.000 U43-184
* SWITCH KIT 1.000 PW17-2130REP
66
MODEL – MSE50
39
PW17-2130 REP
38
16
17
10
36
15
12
33
22
14
16
17
9
11
42
41
18
37
21
23
24
19
25
28
20
27
30
26
29
4
5
6
3
35
9
34
2
13
1
7
8
7
Limited Warranty
Myers® warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below.
Product
Jet pumps, small centrifugal pumps, submersible pumps and relatedaccessories
Fibrewound Tanks 5 years from date of original installation
Steel Pressure Tanks 5 years from date of original installation
Sump/Sewage/Effluent Products
Battery Backup Units
MBSP-2, MBSP-2C
MBSP-3, MBSP-3C
Wastewater Solids Handling Pumps
Our warranty applies only where such products are used in compliance with the requirements of the applicable product catalog and/or manuals. For additional information, please refer to the applicable standard limited warranty featured in the product manual.
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and MYERS’s only duty, is that MYERS repair or replace defective products (at MYERS’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
MYERS SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
Warranty Period
whichever occurs first:
12 months from date of original installation, or 18 months from date of manufacture
12 months from date of original installation, or 36 months from date of manufacture
12 months from date of original installation, or 18 months from date of manufacture
24 months from date of original installation, or 30 months from date of manufacture
12 months from date of shipment from factory or 18 months from date of manufacture
This Limited Warranty is effective April 1, 2014 and replaces all undated warranties and warranties dated before April 1, 2014.
F.E. MYERS
293 Wright Street, Delavan, WI 53115
Phone: 888-987-8677 • Fax: 800-426-9446 • www.femyers.com
In Canada: 490 Pinebush Road, Unit 4, Cambridge, Ontario N1T 0A5
Phone: 800-363-7867 • Fax: 888-606-5484
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