Pentair ME40AC-21, ME40M-11, ME40P-1, ME40MC-21, ME40P-2 Owner's Manual

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293 WRIGHT STREET, DELAVAN, WI 53115 WWW.FEMYERS.COM PH: 888-987-8677
OWNER’S MANUAL
Submersible Effluent Pumps
ME40 / ME40AG Series
Installation/Operation/Repair Parts
maintenance assistance:
Call 1-888-987-8677
© 2016 Pentair plc. All Rights Reserved. 23833A245 (10/26/16)
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Important Safety Instructions
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation, operation, and maintenance of the product. Save this manual for future reference.
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
indicates a hazard which, if not avoided, will
result in death or serious injury.
indicates a hazard which, if not avoided,
could result in death or serious injury.
indicates a hazard which, if not avoided,
could result in minor or moderate injury. NOTICE addresses practices not related to
personalinjury. Keep safety labels in good condition. Replace missing or
damaged safety labels.
1. Read these rules and instructions carefully. Failure to
follow them could cause serious bodily injury and/or property damage.
2. Check your local codes before installing. You must
comply with their rules.
3. Vent sewage or septic tank according to local codes.
4. Do not install pump in any location classified as
hazardous by National Electrical Code, ANSI/NFPA 80-1984 or the Canadian Electrical Code.
Risk of electric shock. Can shock, burn
or kill. During operation the pump is in water. To avoid fatal shocks, proceed as follows if pump needsservicing:
Do not smoke or use devices that can generate
sparks in a septic (gaseous) environment.
5A. Disconnect power to outlet box before
unpluggingpump.
5B. Take extreme care when changing fuses. Do not
stand in water or put your finger in the fuse socket.
5C. Do not modify the cord and plug. When using the
cord and plug, plug into a grounded outlet only. When wiring to a system control, connect the pump ground lead to the system ground.
6. Be sure that construction and access to septic sumps
conform with all OSHA requirements.
7. Risk of burns. Do not run the pump dry.
Dry running can overheat the pump, (causing burns to anyone handling it) and will void the warranty.
8. Risk of burns. The pump normally runs
hot. To avoid burns when servicing pump, allow it to cool for 20 minutes after shutdown before handling.
9. The pump is permanently lubricated. No oiling or
greasing is required in normal operation.
California Proposition 65 Warning
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm
When used in effluent dosing or S.T.E.P. applications, the pump must be installed in a separate tank or compartment at the discharge side of the septic tank.
NOTICE Never install the pump in the main tank where sludge collects. Do not use the pump for raw sewage.
Description
Myers ME40 Series Pumps are single seal units, automatic or manual, designed for use in effluent dosing, Septic Tank Effluent Pumping (S.T.E.P.) or normal sump and general dewatering applications where higher pressure is required. Impellers are enclosed two-vane type to handle 3/4” spherical solids and are made of engineered thermoplastic. All pumps have a 1-1/2” NPT discharge tapping. Each pump is packaged separately in a carton marked with a catalog number and Myers engineering number.
NOTICE Do not overtighten discharge pipe into pump plastic discharge fitting.
NOTICE This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void warranty.
NOTICE This pump is not approved for, and should not be used in, swimming pools orfountains.
ME40
The ME40 Series pumps are available in 115 volt or 230volt, single phase, 4/10 HP motors. All units are single seal only, available in automatic or manual with either 10’ or 20’ power cords. All power cords have either 115volt or 230volt grounded plugs.
ME40AG
The ME40AG Series pumps are single seal units designed for use in continuous run agricultural evaporative cooling applications. They will run continuously in elevated temperatures with clean sump water.
The wetted pump components are the same as already described for the ME40 series.
Specifications
Model HP Volts Ph Cord Lgth. Type
ME40A-11
4/10
115
1
10’
Auto
ME40M-11 Manual
ME40AC-11
20’
Auto
ME40MC-11 Manual
ME40AC-21
230
Auto
ME40MC-21 Manual
ME40P-1
115
10’
Auto
ME40PC-1 20’
ME40P-2
230
10’
ME40PC-2
20’ME40AG-11 115
Manual
ME40AG-21 230
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Motor Type
The motors used in the ME40/ME40AG pumps are pressed into the cast iron housing and surrounded by dielectric oil for the greatest heat dissipation. The ME40 uses a shaded pole, 4/10HP, 1550RPM motor. The ME40AG uses a permanent split capacitor, 4/10HP, 1625RPM motor. Both units have Class A motor insulation, are available in single phase 115 or 230volt with overload protection, and use a lower ball bearing
- upper sleeve bearing. These pumps have no starting switches and do not require a control panel for simplex installation. All pumps have UL and CSA approval. Myers is a SSPMA-certified pump member.
Air Locking
A sump pump is said to be air locked if air is trapped in the pump and it cannot get out, thus preventing the pump from operating.
The ME40/ME40AG pumps have a built-in air vent hole in the impeller chamber to let out trapped air. It is normal for liquid to spray out of this hole during operation. If this hole becomes plugged, the pump may air lock. As a secondary precaution a 1/8” hole should be drilled in the discharge pipe below the check valve. The check valve should be 12to18 inches above pump discharge. Do not put check valve directly into pump dischargeopening.
Level Controls
All pumps must use sealed level control switches for automatic operation. All automatic pumps have built-in level control float switches. The power cord has a ground pin that plugs into a grounded receptacle. The grounded receptacle cannot be used in the wet sump or basin due to danger of current leakage.
Manual pumps can be made automatic with MLC or MFLC controls with a series plug. Plug the MLC or MFLC series plug into a proper voltage grounded receptacle. Then plug the pump cord plug into the back of the switch cord series plug. The float control must be tethered a minimum 4” to pump or discharge pipe. Control must float free from pump and basin wall.
On all duplex units or simplex installations with additional options like high water alarm, the power cord plug must be cut off and wired into a control panel or into a sealed junction box if used in wet sump or basin. The AWS-1 control also acts as a sealed junction box for connecting power cord to pump cord.
NOTICE The ME40 sump/effluent pump can be easily changed from one style, automatic or manual, to the other by merely interchanging the plug ends of the float control with the manual plug. The ball float must be tethered with a cable clamp, as shown. Do not remove the motor cap.
ME40P pumps have a mechanical (mercury free) float switch with a 10’ or 20’ cord with a 115volt or 230volt piggyback plug with the switch mounted to the pump. Plug the switch cord plug into a proper voltage, properly grounded outlet and plug the power cord into the back of the switch cord and tape the cords to the discharge pipe every 12”.
Installation
Risk of electric shock. Can shock, burn or kill. Do not lift pump by the power cord. See Cord Lift Warning below.
NOTICE Install the pump on a hard, level surface (cement, asphalt, etc.). Never place the pump directly on earth, clay or gravel surfaces. Install the pump in a sump basin with a minimum diameter of 18” (46cm).
1. Attempting to lift or support pump by power cord can damage cord and cord connections.
2. Cord may pull apart, exposing bare wires with possibility of fire or electrical shock.
3. Lifting or supporting pump by power cord will void warranty.
4. Use lifting ring or handle on top of pump for all lifting/lowering of pump. Disconnect power to pump before doing any work on pump or attempting to remove pump from sump.
Risk of electrical shock.
Can burn or kill.
Do not lift pump by power cord.
WARNING
Cord Lift Warning
Typical pump shown
Piping
Piping must not be smaller than pump discharge. The pump is designed to operate partially or completely
submerged in effluent liquids and pump semi-solid fluids up to 3/4” (51mm) in diameter.
When installed in an effluent system, the pipe must be capable of handling semi-solids of at least 3/4” (19mm) in diameter.
The rate of flow in the discharge pipe must keep any solids present in suspension in the fluid. To meet minimum flow requirements (2 feet per second in the discharge line), size the pipe as follows:
A Pipe Size Of: Will Handle a Flow Rate Of:
1-1/2” (38mm) 12 GPM
2” (51mm) 21 GPM
2-1/2” (64mm) 30 GPM
3” (76mm) 48 GPM
In an effluent system use a 1-1/2” (38mm) check valve in pump discharge to prevent backflow of liquid into sump basin. The check valve should be a free flow valve that will easily pass solids. Be sure check valve installation complies with local codes.
Be sure that the float switch hangs freely. It should not be able to come in contact with the sides or bottom of the sump pit.
Make sure the sump pit is free of any debris that could obstruct the intake volute or switch.
Use plumbing materials that are approved by local building codes when connecting pipes between pump and sewer outlet.
Risk of explosion and hazardous gas. Never enter pump chamber after sewage or effluent has been in basin. Sewage water can give off methane, hydrogen sulfide, and other gasses which are highly poisonous. For this reason, Myers recommends installing effluent pumps with a quick removal system. The quick removal system may be a union or quick-release coupling if the pipe or discharge hose is within reach from the surface, or a rail system type quick disconnect on deeper installations. See Figure 2 for a typical installation.
The dosing tank or pumping chamber must be constructed of corrosion resistant materials and must be capable of withstanding all anticipated internal and external loads. It also must not allow infiltration or exfiltration. The tank must have provisions for anti­buoyancy. Access holes or covers must be adequate size and be accessible from the surface to allow for installation and maintenance of the system. Access covers must be lockable or heavy enough to prevent easy access by unauthorized personnel. The pumping chamber holding capacity should be selected to allow for emergency conditions.
Test the pump installation by filling the sump basin with enough water to activate the pump and repeat this cycle until satisfied with pump operation.
NOTICE For critical indoor installations where additional high water protection is desired, install an audible alarm system in the sump pit. For outdoor installations, confer with your distributor.
Connect the power cord to a 3-prong grounded ACreceptacle.
Electrical
Risk of electric shock. Can shock, burn or kill. When installing, operating, or servicing this pump, follow the safety instructions listed below.
1. DO NOT splice the electrical power cord.
2. DO NOT allow the plug on the end of the electrical
cord to be submerged.
3. DO NOT use extension cords. They are a fire hazard
and can reduce voltage sufficiently to prevent pumping and/or damage motor.
4. DO NOT handle or service the pump while it is
connected to the power supply.
5. DO NOT remove the grounding prong from the
plug or modify the plug. To protect against electrical shock, the power cord is a three-wire conductor and includes a 3-prong grounded plug. Plug the pump into a 3-wire, grounded, grounding-type receptacle. Connect the pump according to the NEC or CEC and local codes.
6. DO NOT connect to GFCI outlet as premature
failure of motor could occur.
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Figure 2: ME40 Typical Installation
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