Pentair MDC33D1, MDC33V1, MDC33P1, MDC33PC1 20, MDC33PC1 30 Owner's Manual

...
OWNER’S MANUAL
Submersible sump pumps
NOTICE D’UTILISATION
Pompe de puisard submersible
MANUAL DEL USUARIO
Bombas sumergible de sumidero
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-888-987-8677
English ...........Pages 2-8
293 WRIGHT STREET, DELAVAN, WI 53115 WWW.FEMYERS.COM PH: 888-987-8677
MDC
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation oul’entretien:
Composer le 1 (888) 987-8677
Français .........Pages 9-15
Instalación/Operación/Piezas
Para mayor información sobre la operación, la instalación o elmantenimiento:
Llame al 1-888-987-8677
Español .......Paginas 16-22
MY1048 (Rev. 09/28/17)
Safety 2
Important Safety Instructions
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during installation, operation, and maintenance of the product. Save this manual for future reference.
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury!
indicates a hazard which, if not avoided, will
result in death or serious injury.
indicates a hazard which, if not avoided,
could result in death or serious injury.
indicates a hazard which, if not avoided,
could result in minor or moderate injury. NOTICE Carefully read and follow all safety instructions in this
manual and on pump. Keep safety labels in good condition. Replace missing or
damaged safety labels.
addresses practices not related to personal injury.
Description
These submersible sump pumps are designed for home sumps. The unit is equipped with a 3-prong grounding­type power cord. The shaded-pole motor is oil filled and sealed for cooler running. Upper sleeve/lower ball bearings on the motor shaft never need lubrication. Automatic reset thermal protection.
General Safety Information
Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, consult your dealer about installing a secondary sump pump, a DCbackup sump pump, and/or a high water alarm. See Troubleshooting in this manual for information about common sump pump problems and remedies. For more information, see your dealer.
1. Know the pump application, limitations, and
potential hazards.
2. Disconnect the power before servicing.
3. Release all pressure within the system before
servicing any component.
4. Drain all water from the system before servicing.
5. Secure the discharge line before starting the pump.
An unsecured discharge line will whip, possibly causing personal injury and/or property damage.
6. Check the hoses for a weak or worn condition before each use. Make certain all connections are secure.
7. Periodically inspect the sump, pump and system components. Keep free of debris and foreign objects. Perform routine maintenance as required.
8. Provide a means of pressure relief for pumps whose discharge line can be shut-off or obstructed.
9. Personal Safety: a. Wear safety glasses at all times when working
with pumps.
b. Keep the work area clean, uncluttered and
properly lighted – replace all unused tools
andequipment. c. Keep visitors at a safe distance from work area. d. Make the workshop child-proof – with padlocks,
master switches, and by removing starter keys.
10. When wiring an electrically driven pump, follow all electrical and safety codes that apply.
11. This equipment is only for use on 115 volt (single phase) and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
or kill. To reduce risk of electric shock, pull plug before servicing. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it
must be replaced with a properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
This pump has not been investigated for use in
swimming pool areas.
12. All wiring should be performed by a qualifiedelectrician.
13. Make certain the power source conforms to the requirements of your equipment.
14. Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord. Replace or repair damaged or worn cordsimmediately.
15. Do not touch an operating motor. Motors can operate at high temperatures.
16. Do not handle the pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
California Proposition 65 Warning
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm
Electrical shock hazard. Can burn
This product and related accessories contain
Specifications • Installation 3
Electrical shock hazard. Can burn or kill. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Remove pump and repair or re place. Failure to follow this warning can result in fatal electrical shock.
17. Pump water only with this pump. Do not use with salt water or brine.
18. Do not install the pump in any location classified as hazardous by the National Electric Code, ANSI/NFPA 70-1984 or the Canadian Electrical Code.
Specifications
Power supply required...................... 115V, 60 HZ.
Liquid Temp. Range................ 32°F to 130°F (0°-54°C)
Individual Branch MDC33 Series ...............15 Amps
Circuit Required: MDC50 Series ...............20 Amps
Discharge Adapter...........................1-1/2” NPT
Performance
GPM (LPM) at total feet (m)
Model 5 (1.5m) 10 (3) 15 (4.6) 20 (6.1) 25 (7.6)
Capacity gallons (liters)/minute
MDC33 48 (182) 40 (151) 29 (110) 15 (57) -
MDC50 62 (235) 53 (201) 46 (174) 38 (144) 29 (110)
No flow
at height
shown
below
24 ft.
(7.3m)
32 ft.
(9.8m)
Installation
1. Install the pump in a sump pit with a minimum diameter of 10” (254 mm) for models equipped with vertical switches, 12” (305 mm) for diaphragm float switch models and 14” (356 mm) for tethered tethered float switch models. The sump depth should be 15” minimum (381mm). Construct the sump pit of tile, concrete, steel or plastic. Check the local codes for approved materials.
2. NOTICE: When installing the vertical switch, the rod stop (Ref. No. 1F, Repair Parts) must not be pushed up farther than the bottom nib on the float rod. Pushing it any farther up the rod will cause the switch to hang up on the pump discharge and will damage thepump.
Figure 1
3. The pump should not be installed on clay, earth or sand surfaces. Clean the sump pit of small stones and gravel which could clog the pump. Keep the pump inlet screen clear.
Motor, Switch, & Cord Specifications
Model Number Motor HP Full Load Amps
MDC33P1 1/3 9.8 15 10’ (3 m) 13” (330) 4” (102) MDC33V1 1/3 9.8 15 10’ (3 m) 7” (178) 2” (51)
MDC33D1 1/3 9.8 15 10’ (3 m) 8 1/2” (216) 4” (102)
MDC33120V 1/3 9.8 15 20’ (6,1 m) 7” (178) 2” (51) MDC33PC1 20 1/3 9.8 15 20’ (6,1 m) 13” (330) 4” (102) MDC33PC1 30 1/3 9.8 15 30’ (9.1 m) 13” (330) 4” (102)
MDC33D1 20 1/3 9.8 15 20’ (6,1 m) 8 1/2” (216) 4” (102)
MDC50P1 1/2 12.5 20 10’ (3 m) 13” (330) 4” (102) MDC50V1 1/2 12.5 20 10’ (3 m) 7” (178) 2” (51) MDC50D1 1/2 12.5 20 10’ (3 m) 8 1/2” (216) 4” (102)
MDC5010M 1/2 12.5 20 20’ (6,1 m) – MDC50PC1 1/2 12.5 20 20’ (6,1 m) 13” (330) 4” (102) MDC50VC1 1/2 12.5 20 20’ (6,1 m) 7” (178) 2” (51)
MDC50D1 20 1/2 12.5 20 20’ (6,1 m) 8 1/2” (216) 4” (102)
Individual Branch Circuit
Required (Amps)
Cord Length
Switch Setting in Inches (mm)
ON OFF
Installation • Operation / Maintenance 4
4. Install the pump in the pit so that the switch mechanism has maximum possibleclearance.
5. Install the discharge plumbing. When using rigid pipe, use plastic pipe. Wrap the threads with PTFE tape. Screw the pipe into the pump hand tight +1 – 1-1/2 turns.
NOTICE: Do not use ordinary pipe joint compound
on plastic pipe. Pipe joint compound can attack plastics and damage the pump.
hose is used, make sure the pump is secure in the sump to prevent movement. Failure to secure the pump may allow pump movement, switch interference and prevent the pump from starting orstopping.
6. To reduce motor noise and vibrations, a short length of rubber hose (e.g. radiator hose) can be connected into the discharge line near the pump using suitableclamps.
7. Install an in-line check valve to prevent backward flow through the pump when the pump shuts off.
8. Power Supply: The pump is designed for 115V.,
60Hz., operation and requires a minimum 15amp (1/3 HP) or 20 amp (1/2 HP) individual branch circuit (refer to Motor, Switch and Cord
Specifications). Both the pump and switch are supplied with 3-wire cord sets with grounding-type plugs. The switch plug is inserted directly into the outlet and the pump plug inserts into the opposite end of the switch plug.
or kill. The pump should always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway, or ground wire system. Do not modify the cord or plug or cut off the round ground pin.
9. If the pump discharge line is exposed to an outside sub-freezing atmosphere, the portion of the line exposed must be installed so any water remaining in the pipe will drain to the outfall by gravity. Failure to do this can cause the water trapped in the discharge to freeze which could result in damage to the pump.
10. After the piping and check valve have been installed, the unit is ready for operation.
11. Check the operation by filling the sump with water and observing pump operation through one complete cycle.
operational check may lead to improper operation, premature failure, and flooding.
Risk of flooding. If a flexible discharge
Hazardous voltage. Can shock, burn
Risk of Flooding. Failure to make this
Operation / Maintenance
Risk of electrical shock. Can burn or cause
death. Do not handle a pump or pump motor with wet
hands or when standing on a wet or damp surface, or inwater.
Before attempting to check why unit has stopped operating, disconnect power from unit.
Risk of fire and explosion. Can cause
severe injury, property damage or death. Do not use in
explosive atmospheres. Pump water only with this pump.
1. The shaft seal depends on water for lubrication and cooling. Do not operate the pump unless it is submerged in water as the seal may be damaged if allowed to run dry.
2. The motor is equipped with an automatic reset thermal protector. If the temperature in the motor should rise unduly, the switch will cut off all power before damage can be done to the motor. When the motor has cooled sufficiently, the switch will reset automatically and restart the motor. If the protector trips repeatedly, the pump should be removed and checked as to cause of difficulty. Low voltage, long extension cords, clogged impeller, very low head or lift, etc., could cause cycling.
3. The pump will not remove all water. If a manually operated pump is operating and suddenly no water comes out of the discharge hose, shut the unit off immediately. The water level is probably very low and the unit has broken prime.
3-1/2"
(89 mm)
Figure 2 – Float Switch Tether Length, Models
MDC33P1, MDC33PC1, MDC50P1 and MDC50PC1.
NOTICE: Do not change the tether length of the float switch. The float must be able to swing through its complete arc without interference.
Airlocks
When a pump airlocks, it runs but does not move any water. An airlock will cause the pump to overheat and fail. These pumps have a built in anti-airlock hole. See Repair Parts for the location of the hole. Leakage from the anti-airlock hole is normal.
If you suspect an airlock, unplug the pump, clean out the anti-airlock hole with a paper clip or a piece of wire, and restart the pump.
Repair Parts 5
MDC33P1
MDC33V1
MDC33D1
1A
1B
1C
1D
MDC33120V
MDC33PC1 20
MDC33PC1 30
23
MDC33D1 20
MDC50P1
MDC50V1
MDC5010M
2 3
4 5
6
6A
7 8
9
10
11
MDC50D1
MDC50M1
MDC50PC1
MDC50VC1
MDC50D1 20
20
21
1E
12A 12B
13
14
15
16
17
anti-airlock hole
22
18
19
Repair Parts 6
Ref. Description Qty.
1 Vertical Switch (Incl. 1A thru 1F) 1 PKG 208 PKG 209 – 1A Switch 1 1B Mounting Bracket 1 1C Screw 2 1D Float 1 1E Retainer Strap 1 1F Stop 1
2 Screw, #8-1/2” self-tapping 1 U30-539SS
3 Switch Cord Clamp 1 CC0030-13
4 Oil Fill Plug 1 U78-941ZPV
5 Ring Handle 1 U97-128
6 Cord Connector 1 PS17-46P 6A O-Ring 1 U9-370
7 Motor Cover 1 PS18-144GR
8 Capscrew, #10-32 x3/4” 3 U30-482SS
9 O-Ring 1 U9-339 10 Insulating Disk 1 PS18-82 11 Motor / Upper Volute 1 If the Motor fails, replace the entire pump.
Shaft Seal Stationary Head
12A
Assembly
12B Shaft Seal Rotating Mating Ring 1 U9-321A
13 Impeller 1
14 Gasket 1 PS20-21N 15 Lower Volute 1 PS1-34P
Lower Pump Body Screw #10-
16
32x1” Hex Washer, self-tapping 17 Suction Plate 1 U43-142SS 18 Screw, #6-1/4” pan head 1 U30-972SS
Lower Pump Body Screw
#10-32x1-1/8” Hex Washer,
19
self-tapping 20 Power Cord Assembly 1 See Power Cord Assembly Chart 21 Tethered Float Switch 1 PS17-109 PS17-111
Dielectric Oil All Models use .61 qts., U197-8A 22 Diaphragm Float Switch 1 * **
Diaphragm Switch Mounting 23
Bracket
MDC33P1 MDC50P1
1 U9-379A
7 U30-966SS
1 U30-967SS
1 U19-144SS
MDC33PC1 20 MDC33PC1 30
MDC50PC1
MDC33V1 MDC50V1
MDC33 Series pumps use Impeller number PS5-26P.
MDC50 Series pumps use Impeller number PS5-29P.
MDC33120V
MDC50VC1
MDC50M1 MDC5010M
MDC33D1 20 MDC50D1 20
MDC33D1 MDC50D1
Power Cord Assembly
Pump Model Number Part Number Pump Model Number Part Number
MDC33P1 PW117-281-TSU MDC50M1 PW117-237-TSU MDC33V1 PW117-281-TSU MDC50P1 PW117-237-TSU
MDC33120V PW117-122-TSU MDC50V1 PW117-237-TSU
MDC33PC1 20/MDC33PC1 30 PW117-122-TSU MDC5010M PW117-122-TSU
MDC33D1 PW117-251-TSU MDC50PC1 PW117-122-TSU MDC33D1 20 PW117-122-TSU MDC50VC1 PW117-122-TSU MDC50D1 20 PW117-122-TSU MDCD1 PW117-237-TSU
*149740005-01 **149740015-01
Troubleshooting 7
Troubleshooting Chart
Symptom Probable Cause(s) Corrective Action
Blown fuse. If blown, replace with a fuse of proper size.
If the voltage is under the recommended minimum, check the size of the wiring from the main switch on the property. If OK, contact power company or hydro authority.
If the impeller won’t turn, remove the lower pump body and locate the source of the binding.
If the voltage is under the recommended minimum, check the size of the wiring from the main switch on the property. If OK, contact power company or hydro authority.
Pump won’t start or run.
Pump starts and stops too often.
Pump won’t shut off.
Pump operates but delivers little or no water.
Low line voltage.
Defective motor. Replace the pump. Defective float switch. Replace the float switch.
Impeller.
Float is obstructed. Remove the obstruction. Backflow of water from piping. Install or replace the check valve. Faulty float switch. Replace the float switch. Defective float switch. Replace the float switch. Restricted discharge (obstacle in piping). Remove the pump and clean the pump and piping. Float obstructed. Remove the obstruction.
Low line voltage.
Something is caught in impeller. Clean out the impeller. Anti-airlock hole is plugged. Turn off the pump, clean out the anti-airlock hole, and restart pump.
Warranty 8
Limited Warranty
Myers® warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below.
Product
Jet pumps, small centrifugal pumps, submersible pumps and relatedaccessories
Fibrewound Tanks 5 years from date of original installation Steel Pressure Tanks 5 years from date of original installation
Sump/Sewage/Effluent Products
Battery Backup Units
MBSP-2, MBSP-2C
MBSP-3, MBSP-3C
Wastewater Solids Handling Pumps
Our warranty applies only where such products are used in compliance with the requirements of the applicable product catalog and/or manuals. For additional information, please refer to the applicable standard limited warranty featured in the product manual.
Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and MYERS’s only duty, is that MYERS repair or replace defective products (at MYERS’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable.
MYERS SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
Warranty Period
whichever occurs first: 12 months from date of original installation,
or 18 months from date of manufacture
12 months from date of original installation, or 36 months from date of manufacture
12 months from date of original installation, or 18 months from date of manufacture
24 months from date of original installation, or 30 months from date of manufacture
12 months from date of shipment from factory or 18 months from date of manufacture
This Limited Warranty is effective April 1, 2014 and replaces all undated warranties and warranties dated before April 1, 2014.
F.E. MYERS
293 Wright Street, Delavan, WI 53115
Phone: 888-987-8677 • Fax: 800-426-9446 • www.femyers.com
In Canada: 490 Pinebush Road, Unit 4, Cambridge, Ontario N1T 0A5
Phone: 800-363-7867 • Fax: 888-606-5484
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