Pentair Mastertemp 175K BTU/HR, Mastertemp 200K BTU/HR, Mastertemp 250K BTU/HR, Mastertemp 300K BTU/HR, Mastertemp 400K BTU/HR Installation And User Manual

Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
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120/240 VAC NATURAL GAS/LP GAS
Models Natural Propane
175K BTU/HR 460792 460793 200K BTU/HR
(A SME)
461000 461001 200K BTU/HR 460730 460731 250K BTU/HR 460732 460733 250K BTU/HR (HD) 460806 – 250K BTU/HR
(A SME)
460771 460772 250K BTU/HR
(HD AS ME)
461020 – 300K BTU/HR 460734 460735
400K BTU/HR 460736 460737 400K BTU/HR (HD) 460805 – 400K BTU/HR
(A SME)
460775 460776 400K BTU/HR
(HD AS ME)
461021
FORYOURSAFETY -Thisproductmustbeinstalled andservicedby authorizedpersonnel,qualifiedinpool/spa heaterinstallation.Improperinstallationand/oroperationcan create carbonmonoxidegasandfluegaseswhichcan cause seriousinjury,propertydamage, or death. For indoor installations, as an additionalmeasureofsafety, Pentair AquaticSystems stronglyrecommendsinstallationof suitable CarbonMonoxide detectors in the vicinity of this applianceandin anyadjacent occupiedspaces.Improperinstallationand/or operationwillvoidthewarranty.
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MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
Customer Service and Tecnincal Support
If youhave questions about orderingPentair Aquatic Systemsreplacement parts,andpool products, please call:
Phone: (800) 831-7133 Fax: (800) 284-4151
(8A.M.to 4:30PMEasternTime/PacificTime)
Web sites:www.pentairpool.com - www.staritepool.com
Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
Contents
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Important Notices................................................................................................................................................................................. 5
Warranty Information ............................................................................................................................................................................ 5
Code Requirements.............................................................................................................................................................................. 6
ConsumerInformation andSafety Information ...................................................................................................................................... 6 - 9
GeneralSpecifications ......................................................................................................................................................................... 9
?HFTLPO!'#!5OSTDMMDTLPO ############################################################################################################# %$
Heater Description................................................................................................................................................................................ 10
Puttingthe Heaterinto Service ............................................................................................................................................................ 10
Specifications ...................................................................................................................................................................................... 11
Plumbing Connections .......................................................................................................................................................................... 12
Valves .................................................................................................................................................................................................. 12
Manual By-Pass .................................................................................................................................................................................. 12
WaterConnections ............................................................................................................................................................................... 13
BelowPool Installation ......................................................................................................................................................................... 13
Gas Connections ................................................................................................................................................................................. 14
Sediment Traps.................................................................................................................................................................................... 14
Gas PipeSizing ................................................................................................................................................................................... 15
Testing GasPressure/GasPressureRequirements ............................................................................................................................. 16
Outdoor Installation .............................................................................................................................................................................. 17
Outdoor Installation VentingGuidelines ................................................................................................................................................ 18
Indoor Venting—GeneralRequirements (Category I& Category III–clarification) ............................................................................... 19
HeaterClearances................................................................................................................................................................................ 19
OutsideVent Removal ......................................................................................................................................................................... 19
CombustionAirSupply......................................................................................................................................................................... 20
CorrosiveVaporsand PossibleCauses ................................................................................................................................................ 20
VentInstallation(Indoor Installationfor U.S.or OutdoorShelterfor Canada) ........................................................................................ 21
Vertical Venting- Negative Pressure ................................................................................................................................................... 21 -23
Horizontal or Vertical Venting - PositivePressure ................................................................................................................................ 24
ConnectingSpecialGas Venting .......................................................................................................................................................... 24 -26
OutdoorShelter Vent Installation .......................................................................................................................................................... 27
Garage or Utility Room Installation ....................................................................................................................................................... 27
ControlPanelIndexing ......................................................................................................................................................................... 28
Final Installation Check ........................................................................................................................................................................ 28
Electrical Connections .......................................................................................................................................................................... 29
Fireman’sSwitchConnection/Remote ControlConnections .................................................................................................................. 30
MasterTempHeaterWiringDiagram ..................................................................................................................................................... 31
Electrical Schematic LadderDiagram ................................................................................................................................................... 32
?HFTLPO!(#!;QHRDTLPO############################################################################################################### ''
Basic System Operation ...................................................................................................................................................................... 33
HSI (Hot-Surface Ignition) Lighting/Operation ....................................................................................................................................... 33
Operating ............................................................................................................................................................................................. 34
To Turn Off Gas to Appliance ............................................................................................................................................................... 34
Safety Controls .................................................................................................................................................................................... 35 - 37
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InitialTroubleshootingandTroubleshootingChart ................................................................................................................................. 38
Heater Will Not FireTroubleshooting .................................................................................................................................................... 39 -42
LED Diagnostics.................................................................................................................................................................................. 43 -44
Burner / HeatExchanger Troubleshooting ............................................................................................................................................ 45
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Care andMaintenance .......................................................................................................................................................................... 46
PressureRelief Valve........................................................................................................................................................................... 46
After Start-Up ...................................................................................................................................................................................... 47
Spring,Falland Winter Operation ......................................................................................................................................................... 47
MaintainingPoolTemperature............................................................................................................................................................... 48
Energy SavingTips .............................................................................................................................................................................. 49
Chemical Balance ................................................................................................................................................................................ 48- 49
ReplacementParts .............................................................................................................................................................................. 50- 54
MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
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Section 1: Heater Identification Information
HEATER IDENTIFICATIONINFORMATION — (HIN)
MT 250 NA ASME
MT = MASTERTEMP
FUEL TYPE =
CONSTRUCTION =
MODEL SIZE = BTU INPUT in 1000 of BTU / HR
H. I. N.
HEATER IDENTIFICATION NUMBER
ID DESIGNATOR FOR PENTAIR AQUATIC SYSTEMS MASTERTEMP HEATERS
STD = STANDARD MODEL
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ASME = ASMECERTIFIEDMODEL HD ASME = HEAVY DUTY ASME MODEL
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IMPORTANTNOTICES
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WARRANTYINFORMATION
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CAUTION
OPERATING THIS HEATER CONTINUOUSLY AT WATER TEMPERATURE BELOW 68° F. WILL CAUSE HARMFUL CONDENSATION AND WILL DAMAGE THE HEATER AND VOID THE WARRANTY. Do not use the heater to protect pools or spas from freezing if the finalmaintenance temperature desired is below 68° F., as this willcause condensation related problems.
Section 2: Warning and Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
MASTERTEMP
®
Pool and Spa Heater
MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
CONSUMERINFORMATIONANDSAFETY
WARNING
The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. See below for water temperature guidelines before setting temperature.
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WARNING
Should overheatingoccurorthegas supplyfailtoshutoff,turnoffthe manual gas control valvetothe heater. Do not use this heater if anypart has been under water. Immediately call a qualified service technician to inspecttheheater andto replaceanypart ofcontrol systemandgas control whichhasbeenunder water.
CODEREQUIREMENTS
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DANGER
CARBON MONOXIDE GAS IS DEADLY –
Exhaust fromthis pool heatercontainstoxiclevelsof carbon monoxide, a dangerous,
poisonous gas you cannot see or smell.
Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
SAFETYINFORMATION
The MasterTemp®pool heaters are designed and manufactured to providemany years of safe and reliable service when installed, operated and maintainedaccording to theinformation inthismanual.Throughoutthemanual,safetywarnings and cautions are identifiedby the “ “symbol. Be sure to read and comply with all of the warnings andcautions.
WARNING
This heater is equipped with an unconventional gas control valve that is factory set with a manifold pressure of -.2 inches wc.
Improper installation, adjustment, alteration, service or maintenancecancause property damage, personalinjury or loss of life. Installation or servicemust be performed by a qualified installer, service agency or the gassupplier. If this control isreplaced, it must be replaced with an identical control.
Do not attempt to adjust the gas flow by adjusting the regulator setting.
CARBON MONOXIDE GAS IS DEADLY
READ OWNERS MANUAL COMPLETELY BEFORE OPERATING
THIS PRODUCT MUST BE INSTALLED AND SERVICED BY A PROFESSIONAL SERVICE TECHNICIAN, QUALIFIED IN POOL HEATER INSTALLATION. Some jurisdictions require that installers be licensed. Check with your local building authority about contractor licensingrequirements. Improper installationand/oroperationcouldcreatecarbon monoxide gasandfluegaseswhichcould cause serious injuryor death. Improper installation and/or operation will void the warranty.
Exhaustfromthis pool heater containstoxic levelsof carbon monoxide, a dangerous,poisonousgas you cannot see or smell. Symptoms of carbon monoxide exposure or poisoning include dizziness, headache, nausea, weakness, sleepiness, muscular twitching, vomiting and inability to thinkclearly. IF YOU EXPERIENCE ANYOF THE ABOVE SYMPTOMS, IMMEDIATELY TURNOFF THEPOOL HEATER,LEAVETHEVICINITYOFTHEPOOLORSPAANDGETINTOFRESHAIRIMMEDIATELY. THE POOL HEATER MUST BE THOROUGHLY TESTED BY A GAS PROFESSIONAL BEFORE RESUMING OPERATION.
EXCESSIVECARBON MONOXIDEEXPOSURECAN CAUSE BRAIN DAMAGE ORDEATH.
NEVERuse thispoolheater indoorswithoutspecified ventilation system(and properlyinstalledvent pipe). NEVER use this pool heater in the home or in partly enclosedareas (suchas garages), unless
the specified ventilation system is used. If used outdoors, install far from open windows, doors, vents and other openings.
Pentair strongly recommends that all vents, pipes and exhaust systems be initially and periodically testedfor proper operation. Thistestingcanbe accomplishedby usinga hand-heldcarbonmonoxide meter and/or by consulting with a gas professional.
Poolheatersmust beusedinconjunctionwith carbon monoxidedetectorsinstallednearthepool heater. The carbon monoxide detectors must be periodically inspected for proper operation so as to insure continued safety.Brokenor malfunctioning carbon monoxidedetectorsmustbe replacedimmediately.
DANGER
WARNING FOR YOUR SAFETY
Thisproduct must be installed and serviced by a professional service technician, qualified in pool heater installation. Some jurisdictions require that installers be licensed. Check with your local building authority about contractor licensing requirements. Improper installation and/or operation couldcreatecarbonmonoxidegasand fluegaseswhichcouldcauseseriousinjuryordeath.Improper installation and/or operation will void the warranty.
MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
SAFETYINFORMATION,(cont’d.)
WARNING
Risk of fire or explosion from incorrect fuel use or faulty fuel conversion.
Do not try to run a heater set up for naturalgason propane gasor viceversa.Onlyqualifiedservicetechniciansshould attempt to convert heater from one fuel totheother. Donot attempt to alterthe ratedinput or type of gas by changingtheorifice. If itis necessary toconvert toa different typeof gas, consultyourPentair dealer. Serious malfunction of the burner can occur which may result in loss of life.Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the application needs must be made by a Pentair dealer or other qualified agency using factory specified and approved parts. The heater is available for use with natural gas or LP (propane) gas only. It is not designed to operate with any other fuels. Refer to the nameplate for the type of gas the heater is equipped to use.
• Use heater only with the fuel for which it is designed.
• If a fuel conversionis necessary,refer this work to a qualifiedservice technician or gas supplier
before putting the heater into operation.
WARNING
Risk of fire or explosion from flammable vapors.
Donotstoregasoline, cleaningfluids,varnishes,
paints, or othervolatile flammable liquids near heater or in the same room with heater.
WARNING —
Risk of explosion if unit is installed near propane gas storage.
Propane (LP) gas is heavier than air. Consult local codes and fire protection authorities about specific installation requirements andrestrictions. Locate the heater awayfrom propane gasstorage andfillingequipmentas specified by the Standard for the Storage and Handling of Liquefied Petroleum Gases, CAN/CSA B149.2 (latest edition)or ANSI/NFPA58 (latest edition).
WARNING —
Risk of fire, carbon monoxide poisoning, or asphyxiation if exhaust venting system leaks.
Only qualified service technicians should attempt to service the heater, as leakage of exhaust products or flammable gas may result from incorrect servicing.
WARNING —
Risk of asphyxiation if exhaust is not correctly vented. Follow venting instructions exactly when installing heater.
Do not use a drafthood with this heater, as the exhaust is under pressure from the burner blower and a draft hood will allow exhaust fumes to blow into the room housing the heater. The heater is supplied with an integral venting system for outdoor installation. A vent conversion kit (See Page24 for Part Numbersfor ConversionKits) is available for installations in enclosures (Canada) or indoors (U.S.). Use thespecifiedventing, and only the specifiedventing, when heater isinstalled in an enclosure or indoors. In Canada, this pool heater can only beinstalled outdoors or in an enclosurethat is not normallyoccupied and has no openings directly intooccupied areas. See Page 20 for enclosure venting requirements.
CAUTION —
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Wiring errors can also destroy the control board.
• Connect heater to
120or240
Volt, 60Hz., Single Phase power only.
• Verify proper operation after servicing.
• Do not allow children to play on or around heater or associated equipment.
• Neverallow children to use the pool or spa without adult supervision.
• Read and follow other safety information contained in thismanual prior to operating this pool
heater.
Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
GENERALSPECIFICATIONS
NOTICE:
Combustion air contaminated by corrosivechemical fumes can damage the heater and will void the warranty.
The Combination Gas Control Valve on this heater differs from most appliance gas controls. If it must be replaced, for safety reasonsreplace it only with an identical gas control.
The access door panels must be in place to provide proper ventilation. Do not operate the heaterfor more than five (5) minutes with the access door panels removed.
This heater is design certified by CSA International as complying with the Standard for Gas Fired Pool Heaters, ANSI Z21.56/CSA 4.7, and is intended for use in heating fresh water swimming pools or spas.
Theheater isdesignedfor the heatingof chlorine, bromineor salt systemswimmingpools and spas.It should
NOT
be
used as a space heating boiler, or general purpose water heater.
The heater is design certified by CSA International for installation on combustible flooring. Specified minimum clearances must be maintained to combustible surfaces (see “Heater Clearances”, page 19).
The heater should be located in anarea whereleakage of the heater orconnections will not result in damageto the areaadjacent tothe heater or tothe structure. When such locations cannot be avoided, it is recommendedthat a suitable drain pan, adequately drained, be installed under the heater. The pan must not restrict air flow.
Theheatermay notbe installedwithin5 ft. (1.5M ) oftheinside surfaceof a pool or spaunlessit isseparated by a solid fence, wall or other permanent barrier.
CONSUMER INFORMATION ANDSAFETY
WARNING
The U.S. Consumer Product Safety Commission warns that carbon monoxide is an "invisible killer". Carbon monoxide is a colorless and odorless gas.
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MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
?HFTLPO! '-! ! 5OSTDMMDTLPO! 5OSTRUFTLPOS
Gas
Air
Mixer
Blower
Inlet (Cold Water)
Exhaust
HeatingCoils
Outlet (Mixed Water)
Burner
Figure1.
HEATERDESCRIPTION
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SEQUENCE OFOPERATION
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PUTTINGTHEHEATER INTO SERVICE
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Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
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SPECIFICATIONS
DIMENSIONS IN INCHES
Figure2.
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MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
PLUMBINGCONNECTIONS
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CAUTION
Before operating the heater on a new installation, turn on the circulation pump and bleed all the air from the filter using the air relief valve on top of the filter. Water should flow freely through the heater. Do not operate the heater unless water in the pool/spa is at the proper level. If a manual by-pass is installed, temporarily close it to insure that all air is purged from the heater.
WATERCONNECTIONS
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Pool
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Drain
Spa
From Pool
3-Way
Valve
3-Way
Valve
3-Way
Valve
Chlorinator
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Figure5.
PUMP
FILTER
POOL HEATER
MANUAL BY-PASS
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GATE VALVE
FROM POOL
Figure3.
Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
BELOW POOLINSTALLATION
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CAUTION
BELOW OR ABOVEPOOLINSTALLATION
The water pressure switch is set in the factory at 3.00 PSI (± 0.75 PSI). This setting is for a heater installed at pool level. If the heater is to be installed more than 1’ above or below, the water pressure switch must be adjusted by a qualified service technician. See page 35, Figure 29.
FLOWSWITCH
If the heater is installed more than 5’ above the pool or more than 4’below the pool level, you will be beyond the limits of the pressure switch and a flow switch must be installed. Locate and install the flow switch externally on the outlet piping from the heater, as close as possible to the heater. Connect the flow switch wires in place of the water pressure switch wires.
VALVES
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CAUTION
Exercise care when installing chemical feeders so as to not allow back siphoning of chemical into the heater, filters or pump. When chemical feeders are installed in the circulation of the piping system, make sure the feeder outlet line is down stream of the heater, and is equipped with a positive seal noncorrosive “Check Valve”, (P/N R172288), between the feeder and heater.
MANUALBY-PASS
OZWdW!fZW!iSfWd!X^ai!dSfW!WjUWWVe!fZW!_Sj[_g_!./-!AIF)!S!_S`gS^ TkbSee!eZag^V!TW![`efS^^WV!S`V!SV\gefWV+!!;XfWd![`efS^^[`Y!fZW!hS^hW) SV\gef!fZW!hS^hW!fa!Td[`Y!fZW!X^ai!dSfW!i[fZ[`!fZW!SUUWbfST^W!dS`YW+ LZW`!dW_ahW!fZW!hS^hW!ZS`V^W!ad!^aU]![f![`!b^SUW!fa!Sha[V!fS_bWd[`Y+ KWW @[YgdW!1+
Table 1.
ledoM )MPL()MPG(.niM *)MPL()MPG(.xaM
571 )67(02 )454(021 002 )67(02 )454(021 052 )59(52 )454(021 003 )411(03 )454(021 004 )251(04 )454(021
wolfdednemmocermumixamehtdeecxetonoD*
.gnipipgnitcennocehtrofetar
3WWT!^I[MY
GIYU!^I[MY!W\[
@\[TM[![W!XWWT
9VTM[![W!PMI[MY
&%!8BI!3?FJ?D!,L$6?HH!<?DKB% '%!7BEGKB!0?FADB%
Figure4.
MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
GASCONNECTIONS
<WXadW![`efS^^[`Y!fZW!YSe!^[`W)!TW!egdW!fa!UZWU]!iZ[UZ!YSe!fZW!ZWSfWd!ZSe!TWW`!VWe[Y`WV!fa!Tgd`+!LZ[e![e![_badfS`f!TWUSgeW V[XXWdW`f!fkbWe!aX!YSe!dWcg[dW!V[XXWdW`f!YSe!b[bW!e[lWe+!LZW!dSf[`Y!b^SfW!a`!fZW!ZWSfWd!i[^^![`V[USfW!iZ[UZ!YSe!fZW!ZWSfWd![e VWe[Y`WV!fa!Tgd`+!LZW!fST^We)!eZai`!a`!bSYW!.1)!eZai!iZ[UZ!e[lW!b[bW![e!dWcg[dWV!Xad!fZW!V[efS`UW!Xda_!fZW!YSe!_WfWd!fa fZW!ZWSfWd+!LZW!fST^W![e!Xad!`SfgdS^!YSe!Sf!S!ebWU[X[U!YdSh[fk!aX!+32!S`V!bdabS`W!Sf!S!ebWU[X[U!YdSh[fk!aX!.+22+
OZW`!e[l[`Y!YSe!^[`We)!US^Ug^SfW!fZdWW!&0'!SVV[f[a`S^!XWWf!aX!efdS[YZf!b[bW!Xad!WhWdk!W^Tai!geWV+!OZW`![`efS^^[`Y!fZW!YSe!^[`W) Sha[V!YWff[`Y!V[df)!YdWSeW!ad!afZWd!XadW[Y`!_SfWd[S^![`!fZW!b[bW!Se!fZ[e!_Sk!USgeW!VS_SYW!fa!fZW!YSe!hS^hW)!iZ[UZ!_Sk!dWeg^f [`!ZWSfWd!XS[^gdW+
>HE!GAR!LESEQ!RHNTKD!BE!CHECJED!SN!LAJE!RTQE!SHAS!IS!VIKK!RTOOKX!EMNTGH!GAR!SN!SHE! HEASEQ!AMD!AMX!NSHEQ!AOOKIAMCER SHAS!LAX!BE!TRED!NM! SHE!RALE!LESEQ&!>HE!GAR!KIME!FQNL!SHE!LESEQ!VIKK! TRTAKKX!BE!NF!A!KAQGEQ!RIYE!SHAM!SHE!GAR!UAKUE RTOOKIED!VISH! SHE!HEASEQ&! >HEQEFNQE! A!QEDTCSINM! NF!SHE!CNMMECSIMG!GAR!OIOE!VIKK!BE!MECERRAQX&!9AJE! SHIR!QEDTCSINM AR! CKNRE!SN! SHE!HEASEQ!AR! ONRRIBKE&
LZW!ZWSfWd! dWcg[dWe! S!YSe! egbb^k! aX!`af!^Wee!fZS`!1#!&.-+/!U_'!iU!S`V!`af!_adW!fZS`! .1#!&02+3! U_'!iU+! ASe! egbb^k bdWeegdWe!agfe[VW!aX!fZ[e!dS`YW!_Sk!dWeg^f![`![_bdabWd!Tgd`Wd!abWdSf[a`+!;!_[`[_g_!X^ai[`Y!ad!Vk`S_[U![`^Wf!bdWeegdW &iZ[^W!fZW!ZWSfWd![e!dg``[`Y'!aX!1#!&.-+/U_'!iU![e!dWcg[dWV!fa!_S[`fS[`![`bgf!dSf[`Y!i[fZ!`a!_adW!fZS`!S!/v!bdWeegdW!Vdab TWfiWW`! efSf[U! S`V!Vk`S_[U+! LZW!YSe! egbb^k! _gef!TW![`efS^^WV![`!SUUadVS`UW! i[fZ! fZW!;ASINMAK! 4TEK!5AR! 3NDE$ 1;=7@**+&))! ad!efS`VSdV! 3=1!2),/&)) ;ASTQAK!5AR!AMD! <QNOAME! 7MRSAKKASINM!3NDER)!Se!Sbb^[UST^W! S`V!S^^!Sbb^[UST^W ^aUS^!UaVWe+!C`efS^^!S!_S`gS^!eZgf*aXX!hS^hW!S`V!S!eWV[_W`f!fdSb!S`V!g`[a`!^aUSfWV!agfe[VW!fZW!ZWSfWd!bS`W^e)!eWW!@[YgdW!3+ >a!`af!geW!S!dWefd[Uf[hW!YSe!UaU]+!LZW!Xa^^ai[`Y!_[`[_g_!YSe!b[bW!e[lWe!SdW!dWUa__W`VWV!Xad!`SfgdS^!YSe!egbb^k!b[b[`Y) eWW LST^W!/!a`!bSYW!.1+!@ad!^ai!bdWeegdW!EI!YSe)!b[bW!e[lW!_Sk!TW!dWVgUWV!Tk!.,1#)!i[fZ!S!_[`[_g_!b[bW!e[lW!aX!.,/#+ =ZWU]!Xad!Ua_b^[S`UW!i[fZ!^aUS^!UaVWe+
LZW!ZWSfWd!S`V!S`k!afZWd!YSe!Sbb^[S`UWe!_gef!TW!V[eUa``WUfWV!Xda_!fZW!YSe!egbb^k!b[b[`Y!ekefW_!Vgd[`Y!S`k!bdWeegdW
fWef[`Y!a`!fZSf!ekefW_)!&YdWSfWd!fZS`! !IKC'+!LZW!ZWSfWd! S`V![fe!YSe!Ua``WUf[a`!_gef!TW!^WS]!fWefWV!TWXadW!b^SU[`Y!fZW
ZWSfWd! [`!abWdSf[a`+!4U!TUZ![YK!LRGSK!ZU!ZKYZ!ZNK!MGY!ROTK'!MeW!eaSbk!iSfWd!ad!S`afZWd!`a`X^S__ST^W!_WfZaV+
NOTE
A manualmain shut-off valve must be installedexternally to the heater.
WARNING
DO NOT INSTALL THE GAS LINE UNION INSIDE THE HEATER CABINET. THIS WILL VOID YOUR WARRANTY.
SEDIMENTTRAPS
C`efS^^!S!eWV[_W`f!fdSb!S`V!g`[a`!^aUSfWV!agfe[VW! fZW ZWS fWd! bS`W^e! [ `! SU UadVS`UW! i[f Z!GSf [a`S^ ! UaVW dWcg[dW_W`fe+!>a!`af!geW!S!dWefd[Uf[hW!YSe!UaU]+!LZW eWV[_W`f!fdSb!e ZS^^!TW!W[fZWd!S!fWW!X[ff[`Y!i[fZ!S!USbbWV `[bb^W![`!fZW!Taffa_!agf^Wf!iZ[UZ!US`!TW!dW_ahWV!Xad U^WS`[`Y)!Se![^^gefdSfWV![`!@[YgdW!3)!ad!S`!afZWd!VWh[UW dWUaY`[lWV!Se!S`!WXXWUf[hW!eWV[_W`f!fdSb+!!;^^!YSe!b[b[`Y eZag^V!TW!fWefWV! SXfWd! [`efS^^Sf[a`![`!SUUadVS`UW! i[fZ ^aUS^!UaVWe+
Figure6.
Manual Shut-off Valve
Sediment Trap
Union
At least 9"
At least 3"
1" Dia. or larger
#CMM !"BM KWUUM VLML AQXM!CQ_MZ"!3P IY[$
18–24" of 3/4" Gas line from Valve
Bell Reducer
Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
V90;4/07<4-5W !2-;!(!;<-20!902=5-<487
7M!LAMX!<QNOAME!GAR!KIME!IMRSAKKASINMR$!SHE!GAR!RTOOKIEQ!AMD'NQ!IMRSAKKEQ!VIKK!TSIKIYE!A!SVN!RSAGE!QEGTKASINM!OQNCERR VHEQE!BX!AS!SHE!RTOOKX!SAMJ!SHEX!VIKK!IMRSAKK!SHE!FIQRS!RSAGE!GAR!QEGTKASNQ$!VHICH!VNTKD!BE!AS!A!HIGHEQ!OQERRTQE$!TRTAKKX )(!ORI&!>HIR!HIGHEQ!OQERRTQE!AKKNVR!FNQ!A!LTCH!KNMGEQ!DIRSAMCE!AMD!IM!A!LTCH!RLAKKEQ!OIOE!RIYE&!!>HEM!VISHIM!A!RHNQS DIRSAMCE!NF!!SHE!ONNK!HEASEQ$!TRTAKKX!AQNTMD!*,!IMCHER$!SHEX!VIKK!IMRSAKK!A!RECNMD!QEGTKASNQ$!VHICH!IR!SHE!RECNMD!RSAGE$ AMD!SHIR!VNTKD!BE!RES!AS!SHE!QEPTIQED!IMKES!OQERRTQE!NF!!SHE!HEASEQ&
AKK!a7GY!?XKYY[XK!@KW[OXKSKTZ!3NGXZYb
Table 3. Table 4.
GAS PIPE SIZING
Table 2.
V90;4/07<4-5W !2-;!(!;<-20!902=5-<487
7M!LAMX!;ASTQAK!GAR!KIME!IMRSAKKASINMR$!SHE!GAR!RTOOKIEQ!AMD'NQ!IMRSAKKEQ!LAX!TSIKIYE!A!SVN!RSAGE!QEGTKASINM!OQNCERR VHEQE!BX!AS!SHE!RSQEESR!LAIM!GAR!RTOOKX!SHEX!VIKK!IMRSAKK!SHE!FIQRS!RSAGE!GAR!QEGTKASNQ$!VHICH!VNTKD!BE!AS!A!HIGHEQ OQERRTQE&!>HIR!HIGHEQ!OQERRTQE!IR!TRTAKKX!RES!AS!*!ORI!NQ!-!ORI!AMD!CAM!BE!FNQ!KNMG!DIRSAMCER!AMD!IM!A!LTCH!RLAKKEQ!OIOE RIY E&!!>HEM!VISHIM!A!RHNQS!DIRSAMCE!NF!!SHE!ONNK!HEASEQ$!GEMEQAKKX!AQNTMD!*,!IMCHER$!SHEX!VIKK!IMRSAKK!A!RECNMD!QEGTKASNQ$ VHICH!IR!SHE!RECNMD!RSAGE&!>HIR!RECNMD!RSAGE!QEGTKASNQ!VNTKD!BE!RES!AS!SHE!LIMILTL!NOEQASIMG!OQERRTQE!FNQ!SHE!HEASEQ& 4NQ!Z;ASTQAK!5AR!<EMSAIQ!<NNK!6EASEQR[!SHE!LIMILTL!IR!.!IMCHER!?&3&
AKK!a7GY!?XKYY[XK!@KW[OXKSKTZ!3NGXZYb
Table 5. Table 6.
SNOITCENNOCENILSAGROFGNIZISEPIP
tooFcibuCrep.U.T.B0001tasaGlarutaN
tooFcibuCrep.U.T.B0052tasaGenaporP
LEDOM
”2/1 ”4/3 ”1 ”4/1-1 ”2/1-1 ”2 ”2/1-2
TAN ORP TAN ORP TAN ORP TAN ORP TAN ORP TAN ORP TAN ORP 571 - ’02 ’03 ’08 ’521 ’052 ’054 ’006 - - - - - ­002 - ’02 ’03 ’08 ’521 ’052 ’054 ’006 - - - - - ­052 - ’01 ’02 ’05 ’07 ’051 ’052 ’005 ’006 - - - - ­003 - - ’01 ’03 ’05 ’001 ’002 ’053 ’004 ’006 - - - ­004 - - - ’01 ’02 ’06 ’001 ’051 ’002 ’054 ’004 - - -
gniziSepiPsaG"erusserPhgiH"enOegatS
.TF.UCreP.U.T.B0052@ISP01
HTGNELEPIPTNELAVIUQEMUMIXAM
ledoM .tF05ot0 .tF001ot05 .tF051ot001
004hguorht571 .ni2/1 .ni2/1 .ni2/1
gniziSepiPsaG"erusserPwoL"owTegatS
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ledoM .tF01ot
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004hguorht571 .ni4/3 .ni4/3
gniziSepiPsaG"erusserPhgiH"enOegatS
.TF.UCreP.U.T.B0001@ISP2
HTGNELEPIPTNELAVIUQEMUMIXAM
ledoM .tF05ot0 .tF001ot05 .tF051ot001
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004 .ni4/3 .ni4/3 .ni4/3
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MASTERTEMP®Pool and Spa Heater Installation and User’s Guide Rev. H 9-5-12
TESTING GAS PRESSURE
DW!1QY!6TW^ C^Q[KP
DW!7IZ FIT]M!FMV[
FM V[
AYMZZ\YM!DIX
DW!8QOP!CQLM WN!4QNNMYMV[QIT AYMZZ\YM!7I\OM
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Figure 7.
Table 7.
To Air Flow Switch
ToGas ValveVent
C
onnection
for Service
C
onnection for Test
<WXadW!abWdSf[`Y!fZW!ZWSfWd)!fZW!ZWSfWd!S`V![fe!YSe!Ua``WUf[a`e!_gef!TW!^WS]!fWefWV+!4U!=>B![YK!GT!UVKT!LRGSK!ZU!ZKYZ LUX!RKGQY '!LWef!S^^!YSe!Ua``WUf[a`e!Xad!^WS]e!i[fZ!eaSbk!iSfWd!ad!S`afZWd!`a`*X^S__ST^W!_WfZaV!&eWW!bSYW!.1'+
LZW!ZWSfWd!S`V![fe![`V[h[VgS^!eZgf*aXX!hS^hW!_gef!TW!V[eUa``WUfWV!Xda_!fZW!YSe!egbb^k!b[b[`Y!ekefW_!Vgd[`Y!S`k!bdWeegdW fWef[`Y!aX!fZSf!ekefW_!Sf!fWef!bdWeegdWe![`!WjUWee!aX!.,/!be[Y!&0+2!]IS'+
LZW!ZWSfWd!_gef!TW![ea^SfWV!Xda_!fZW!YSe!egbb^k!ekefW_!Tk!U^ae[`Y![fe![`V[h[VgS^!_S`gS^!eZgf*aXX!hS^hW!Vgd[`Y!S`k!bdWeegdW fWef[`Y!aX!fZW!YSe!egbb^k!Sf!fWe f!bdWeegdWe!WcgS^!fa!ad!^Wee!fZS`!.,/!be[Y!&0+2!]IS'+
WARNING
Risk of fire and explosion.
Improper installation, incorrect adjustment,alteration, service, or maintenance of theCombination Gas Control Valve canlead to fire or explosion, causingloss of life, personalinjury, and/or property damage. If it is necessary to adjust the gas valve, this must be done by only by a qualified service agency.
These instructions are for the use of
qualified service technicians only!
LZ[e!Sbb^[S`UW![e!Wcg[bbWV!i[fZ!S`!g`Ua`hW`f[a`S^!YSe!Ua`fda^!hS^hW!fZSf![e!XSUfadk!eWf!i[fZ!S!_S`[Xa^V!bdWeegdW!aX!!x+/# &x-+2U_'!iU+!C`efS^^Sf[a`!ad!eWdh[UW!_gef!TW!bWdXad_WV!Tk!S!cgS^[X[WV![`efS^^Wd)!eWdh[UW!SYW`Uk)!ad!fZW!YSe!egbb^[Wd+!CX!fZ[e Ua`fda^!hS^hW![e!dWb^SUWV)![f!_gef!TW!dWb^SUWV!i[fZ!S`![VW`f[US^!Ua`fda^+
LZW! Ua_T[`Sf[a`! YSe hS ^hW! [`Uad badSf We ! VgS^ eZgf*aXX! hS ^hW e ! S`V! S `WYSf[hW*bdWeegdW!dWYg^Sfad+ @ad!bdabWd! abWdSf[a`)! fZW dWYg^S fWV! bdW eegdW!S f! f ZW agf^Wf!_S`[Xa^V!aX!fZW!hS^hW _gef!TW!x-+/#! &x-+2U_'! iU TW^ai!fZW!dWXWdW`UW!bdWeegdW Sf! fZW! T^aiWd! _[jWd! [`^Wf) S`V! fZW!YSe!hS^hW!sN?GLt fSb!_gef!TW!Ua``WUfWV!fa!fZW W`V!USb!S[d!ad[X[UW!Se!e Zai` [` @[YgdW!4+
4U!TUZ!GZZKSVZ!ZU! GJP[YZ! ZNK!MGY!OTV[Z!H^!GJP[YZOTM!ZNK!XKM[RGZUX!YKZZOTM'!BNK! IUXXKIZ!MGY!XKM[RGZUX!YKZZOTM!OY XKW[OXKJ! ZU!SGOTZGOT! VXUVKX! IUSH[YZOUT! GTJ!S[YZ! =>B! HK!GRZKXKJ'
CAUTION
The use of Flexible Connectors (FLEX) is NOT recommended unless t hey are properly sized according to the supplier recommendations for the heater rating.
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Rev. H 9-5-12 MASTERTEMP®Pool and Spa Heater Installation and User’s Guide
OUTDOORINSTALLATION
@ad!ZWSfWde!^aUSfWV!agfVaade)!ge[`Y!fZW!Tg[^f*[`!e fSU]^Wee!hW`f[`Y!ekefW_+
WARNING
Risk of explosion if a unit burning propane gas is installed in a pit or other low spot.
Propaneis heavierthanair. Do not install the heater using propane in pits or other locations where gas might collect. Consult your local building code officials to determine installation requirements and specific installation restrictions of the heater relative to propane storage tanks and filling equipment. Installation must meet the requirements for the Standard for the Storage and Handling of Liquid Petroleum Gases,ANSI/NFPA 58 (latest edition) inthe U.S., or CAN/CSA B149.2 (latest edition) in Canada. Consult local codes and fire protection authorities about specific installation restrictions.
EaUSfW!fZW!ZWSfWd! a`!S!^WhW^!egdXSUW![`!S`!abW`!SdWS!fZSf![e!bdafWUfWV!Xda_!VdS[`SYW!ad! dg`*aXX+ C`efS^^!fZW!ZWSfWd![`!S`!SdWS!iZWdW!^WShWe!ad!afZWd!VWTd[e!i[^^!`af!Ua^^WUf!a`!ad!Sdag`V!fZW!ZWSfWd+
La!Sha[V!VS_SYW!fa!fZW!W^WUfda`[U!Ua_ba`W`fe![`!fZW!ZWSfWd)!fS]W!USdW!fa!bdWhW`f!bda^a`YWV!WjbaegdW fa!Vd[h[`Y!eagdUWe!aX!iSfWd!&egUZ!Se!^Si`!ebd[`]^Wde)!ZWShk!daaX!dg`aXX)!ZaeWe)!WfU+'+!;ha[V!abWdSf[a` [`!bWde[efW`f)!WjfdW_W)!_a[ef!ad!eS^fk!W`h[da`_W`fe+
C`!WjfdW_W!iWSfZWd)!eZgf! Vai`! fZW!ZWSfWd!S`V!V[eUa``WUf!fZW!baiWd!fa! [f! g`f[^!fZW! iWSfZWd!ZSe _aVWdSfWV+!C`!SdWSe!egT\WUf!fa!Zgdd[US`We!ad!hWdk!Z[YZ!i[`Ve)!bgdUZSeW!fZW!<a^f!>ai`!<dSU]Wf!D[f) I,G!13-405+
HEATER CLEARANCES – OUTDOOR
IMPORTANT!
• In an outdoor installation it is important to ensure water is diverted
from overhangingeves withapropergutter/drainagesystem.The heater must be setona level foundationforproperdrainage.
• Thisunit shallnot beoperatedoutdoorsat temperaturesbelow-20oF.
CX!fZW!ZWSfWd![e!^aUSfWV!g`VWd!S!daaX!ahWdZS`Y)!fZWdW!_gef!TW!Sf!^WSef!fZdWW!&0' XWWf!&._'!aX!U^WSdS`UW!TWfiWW`!fZW!Taffa_!aX!fZW!ahWdZS`Y!S`V!fZW!fab!aX!fZW ZWSfWd!WjZSgef!hW`f)!eWW!@[YgdW!5+! CX!fZW!ZWSfWd![e! g`VWd!S!daaX! ahWdZS`Y)!fZW ebSUW!Sdag`V! fZW!ZWSfWd!_gef! TW!abW`! a`!fZdWW!e[VWe+! 4>!=>B%![TJKX!GT^
IOXI[SYZGTIKY%!OTYZGRR! ZNK!NKGZKX! [TJKX! 1=F!JKIQ'
@ad!_[`[_g_!WjZSgef!hW`f!U^WSdS`UWe!Xad!S^^!Tg[^V[`Y!abW`[`Ye) [`U^gV[`Y!Tgf `af!^[_[fWV!fa!hW`fWV!WShWe)!Vaade)!i[`Vaie)!YdSh[fk!S[d![`^Wf)!eWW @[YgdW!6)!bSYW
.5+
C`!=S`SVS)!fZW!ZWSfWd!_gef!TW![`efS^^WV!i[fZ!fZW!fab!aX!fZW!hW`f!Sf!^WSef!.-!XWWf &0_'!TW^ai)!ad!fa!W[fZWd!e[VW!aX)!S`k!abW`[`Y![`fa!S!Tg[^V[`Y+
Hd[W`f!fZW!ZWSfWd!Xad!Ua`hW`[W`f!SUUWee!fa!fZW! iSfWd! Ua``WUf[a`e!S`V!fZW!YSe S`V!W^WUfd[US^!Ua``WUf[a`e+
7LQB,!.EB@H!IL@>I!?RFIAFKD!@LABP!CLO!FKPQ>IIFKD!QEB!EB>QBO!COLJ!>KU!MOLMBOQU IFKB!PBQ!?>@H!OBNRFOBJBKQP!"PBB!M>DB!'+!CLO!FKPQ>IIQFLK! FIIRPQO>QFLK#%
CAUTION
If installingtheheaternexttoornearanairconditioning unitora heat pump, allowaminimumof36in.(91.4cm)betweentheairconditioning unitand theheater.
3 ft. (1 M) or more
Figure 8.
(U.S. and Canada)
Lead Anchor
For Heater mounting bolts and clamps, purchase separately Bolt Down Bracket Kit, Part No. 460738.
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