Pentair Hypro 4101 Series, Hypro 1502N, Hypro 1502C, Hypro 1502XL, Hypro 1700N Original Instruction Manual
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HYPRO
Hypro Series 1502, 1700, 4001, 4101,
6500, 7560 and 7700 Roller Pumps
®®
L-0100R
Rev. C
Original Instruction Manual
Keep for Future Reference
Series 1502
6-Roller Pump
Series 4001 & 4101
4-Roller Pump
Series 7560
8-Roller Pump
Series 1700
5-Roller Pump
Series 6500
6-Roller Pump
Series 7700
7-Roller Pump
Pentair
375 5th Ave., New Brighton, MN 55112 USA
Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496
www.hypropumps.com
Authorized Representative: QNET BV Hommerterweg 286
EC REP
6436 AM Amstenrade, The Netherlands
KvK Zuid-Limburg 14091511
Contents
EU Language Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Intended Use(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Misuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pump Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pump Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1502 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4001 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
4101 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-12
6500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7560 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-16
7700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Fluid Pumping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Lifting, Transport, and Intermediate Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-23
Control System(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Commissioning Start-Up, Operation, Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Start-Up, Operation, Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Pumps Equipped with Only DC Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Pumps Equipped with Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PTO/Belt Drive/Flexible Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Maintenance, Routine Servicing, and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-35
Series 4001 and 4101 Electric Motor-Driven Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-38
Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
- 2-
EU Language Manuals
DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro
pumps are provided in English. To find a copy in your native language, go to www.hypropumps.com.
Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches für
Hypro-Pumpen werden auf englisch zur Verfügung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu
www.hypropumps.com zu gehen (German)
N'essayez pas d'installer votre pompe avant de lire le manuel. Des exemplaires originaux du manuel pour des pompes
de Hypro sont fournis en anglais. Pour trouver une copie dans votre langue maternelle pour aller à
www.hypropumps.com (French)
NON tentare di installare la vostra pompa prima di leggere il manuale. Esemplare originale del manuale per Hypro
pompe sono in inglese. Per trovare una copia nella vostra lingua andare a www.hypropumps.com (Italian)
Не пытайтесь установить ваш насос до чтения руководства. Оригинальные копии этого руководства для насосы
Hypro на английском языке. Найти копию на ваш родной язык перейти к www.hypropumps.com (Russian)
NO intente instalar su bomba antes de leer el manual. Copias originales del manual para Hypro se provee de bombas
en inglés. Para encontrar una copia en tu idioma nativo ir a www.hypropumps.com (Spanish)
NIE próbować instalować pompy przed jej odczytaniem instrukcji. Oryginalne kopie instrukcji obsługi pomp Hypro są
dostarczane w języku angielskim. Aby uzyskać kopię w twoim ojczystym języku przejdź do www.hypropumps.com
(Polish)
Takmaya çalışmayın okumadan önce pompanın manuel. Orijinal kopyalarını Hypro pompaları için Ingilizce olarak
sunulmuştur. Bir kopyasını bulmak için yerel dil git www.hypropumps.com (Turkish)
Não tente instalar a bomba antes de ler o manual. As cópias originais dos manuais para Hypro bombas são
fornecidos em Inglês. Para encontrar uma cópia em sua língua nativa ir para www.hypropumps.com (Portuguese)
VERGEET NIET uw pomp vóór het lezen van het handboek. Exemplaren van de handleiding voor Hypro pompen zijn
beschikbaar in het Engels. Op zoek naar een exemplaar in uw eigen taal ga naar www.hypropumps.com (Dutch)
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Introduction
Description
Hypro roller pumps are designed for creating and boosting pressure in fluid circuits. The economical rotary-action roller
principle requires no check valves, while providing positive displacement characteristics with less friction and lower
starting torque than other pumps. The pump operates by receiving a fluid through the inlet port where it is captured and
transported by the rollers, and then expelled through the outlet port. Construction features include housings and rollers,
which are made in a variety of materials in order to be resistant to a wide range of chemicals. Standard models of roller
pumps rotate counterclockwise, when looking at the shaft end of the pump. Reverse rotation pumps are available.
Intended Use(s)
Hypro roller pumps are intended for creating or booting dynamic pressure and, depending on the type of body, rotor
and rollers used, will work with a variety of fluids. Hypro roller pumps will work in a variety of environments but they
should never be used to pump liquids above 140°F (60°C) or below 34°F (1°C), or when the ambient air temperature
is above 140°F (60°C). Any uses outside of those specified in this manual are considered misuses and are prohibited.
Contact Hypro technical service about any questions regarding specific acceptable uses.
Purpose of Manual
Hypro has provided this manual to provide instructions and requirements that must be met when installing, using and
maintaining the product(s) identified on the cover.
If the product is sold, the seller must pass this manual on to the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that may result in personal injury, death, or property
damage.
This symbol is used to denote the presence of a hazard that may result in personal injury, death, or property damage.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
- 4-
Introduction - cont’d.
Misuses
Hypro roller pumps are designed to operate effectively within the specified speed, pressure and environmental ranges.
Going outside of these ranges will void the warranty and could cause damage to property, serious injury or death.
• DO NOT run the pump faster than the maximum recommended speed.
• DO NOT run the pump higher than the maximum recommended pressure.
• DO NOT run pumps when the liquid, or ambient air, has exceeded the maximum or minimum temperature limit.
(See Intended Uses)
• DO NOT pump non-approved liquids.
• DO NOT pump water or other liquids for human consumption.
• DO NOT operate any Hypro pump under the influence of drugs or alcohol.
• DO NOT run the pump dry.
• DO NOT pump abrasive fluids.
• DO NOT exceed the duty cycle for pumps with electric motors.
• DO NOT run the pump with a higher than recommended voltage.
Pump Identification
Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits: year (12 = 2012)
Third through fifth digits: consecutive day of the year the pump was manufactured.
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Pump Technical Data
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 33.1 0.5 36.8 0.7 62.1 2.0 0 BAR 125.3 0.5 139.3 0.7 235.1 2.0
25 PSI 29.7 1.0 33.6 1.2 58.5 3.0 1.7 BAR 112.4 1.0 127.2 1.2 221.4 3.0
50 PSI 27.8 1.5 31.7 1.7 56.9 3.7 3.4 BAR 105.2 1.5 120.0 1.7 215.4 3.7
100 PSI 24.3 2.5 28.3 2.8 53.9 5.3 6.9 BAR 92.0 2.5 107.1 2.8 204.0 5.3
150 PSI 21.0 3.5 25.0 4.0 50.9 7.1 10.3 BAR 79.5 3.5 94.6 4.0 192.7 7.1
Performance Data 1502C, 1502N, 1502XL (Imperial)
Performance Data 1502C, 1502N, 1502XL (Metric)
Pressure
Pressure
@540 RPM
@600RPM
@1000RPM
@540 RPM
@600RPM
@1000RPM
(All specifications and performance data are based on water as a carrier fluid.)
1502 Series Pump Only
A
B
D
K
E
C
J
I
F
H
G
- 6-
Pump Technical Data
1700 Series Pump Only
A
B
K
D
C
J
I
H
G
E
F
- 7-
Pump Technical Data
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 5.5 0.1 7.1 0.1 9.1 0.1 0 BAR 20.8 0.1 26.9 0.1 34.4 0.1
25 PSI 4.9 0.1 6.4 0.2 8.5 0.3 1.7 BAR 18.5 0.1 24.2 0.2 32.2 0.3
50 PSI 4.4 0.2 5.9 0.3 8.0 0.5 3.4 BAR 16.6 0.2 22.3 0.3 30.3 0.5
75 PSI 4.1 0.3 5.6 0.4 7.6 0.6 5.2 BAR 15.5 0.3 21.2 0.4 28.7 0.6
100 PSI 3.8 0.4 5.3 0.6 7.3 0.8 6.9 BAR 14.4 0.4 20.1 0.6 27.6 0.8
125 PSI 3.5 0.5 5.0 0.7 7.0 1.0 8.6 BAR 13.2 0.5 18.9 0.7 26.5 1.0
150 PSI 3.3 0.6 4.8 0.8 6.7 1.1 10.3 BAR 12.5 0.6 18.2 0.8 25.4 1.1
Performance Data 4001C, 4001N, 4001X (Imperial)
Performance Data 4001C, 4001N, 4001XL (Metric)
Pressure
Pressure
@1100 RPM
@1400RPM
@1800RPM
@1100 RPM
@1400RPM
@1800RPM
Dim. Inch mm
A 4.75 121
B 2.38 61
C 1.67 42
D 3.03 77
E 5.39 137
F 3.34 85
G 1.00 25
H 0.49 13
I 1.43 36
J 2.96 75
K 1.75 45
Pump Dimensions
4001 Series Pump Only
A
B
D
C
K
E
J
F
I
H
G
- 8-
Pump Technical Data
Dim. Inch mm
A 5.12 130
B 2.56 65
C 2.54 64
D 5.17 (5.15) 131 (130)
E 3.8 97
F 13.24 (11.91) 336 (302)
G 4.45 113
H 8.79 (7.45) 223 (189)
I 1.5 38
J251
K 2.63 67
Pump Dimensions
Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS
0 9.4 14.8 0 10.4 17.1 0 35.6 14.8 0 39.4 17.1
5 9.0 16.4 5 10.3 17.5 0.3 34.1 16.4 0.3 39.0 17.5
10 8.6 18.0 10 9.9 19.0 0.7 32.6 18.0 0.7 37.5 19.0
15 8.1 20.1 15 9.4 21.5 1.0 30.7 20.1 1.0 35.6 21.5
20 7.5 23.1 20 8.9 23.8 1.4 28.4 23.1 1.4 33.7 23.8
25 6.9 25.3 25 8.4 26.8 1.7 26.1 25.3 1.7 31.8 26.8
30 6.1 28.5* 30 7.8 29.6* 2.1 23.1 28.5* 2.1 29.5 29.6*
35 5.8 30.3* --- --- --- 2.4 22.0 30.3* --- --- ---
Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS
0 8.6 10.9 0 9.8 11.6 0 32.6 10.9 0 37.2 11.6
10 8.0 13.3 10 9.1 14.5 0.7
30.2
13.3 0.7
34.3
14.5
20 7.2 17.5 20 8.2 19.5 1.4
27.1
17.5 1.4
30.9
19.5
30 6.0 22.0 30 7.3 23.2 2.1
22.6
22.0 2.1
27.6
23.2
35 5.6 24.4 35 6.8 25.6 2.4
21.0
24.4 2.4
25.6
25.6
40 5.3 36.1 40 6.3 27.8 2.8
19.9
36.1 2.8
24.0
27.8
50 4.7 30.7 50 5.6 31.8 3.5
17.6
30.7 3.5
21.3
31.8
60 3.9 35.5 60 4.9 36.2** 4.1
14.8
35.5 4.1
18.7
36.2**
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Model 4001N-E2H & 4001XL-E2H (Imperial)
Model 4001N-E2H & 4001XL-E2H (Metric)
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Model 4001N-EH & 4001XL-EH (Imperial)
Model 4001N-EH & 4001XL-EH (Metric)
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
12.0 (Battery)
Engine Off
13.5
(Alternator)
Engine
Running
Motorized
F
A
G
H
B
D
K
C
E
I
J
Dimensions in ( ) are for 4001-EH
series pumps.
*denotes a duty cycle of 66% (40 minutes on, 20 minutes off)
**denotes a duty cycle of 50% (30 minutes on, 30 minutes off)
- 9-
Pump Technical Data
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
0 PSI 5.0 0.1 6.2 0.1 7.2 0.2 0 BAR 18.9 0.1 23.5 0.1 27.3 0.2
25 PSI 4.8 0.2 5.8 0.3 6.9 0.3 1.7 BAR 18.2 0.2 22.0 0.3 26.1 0.3
50 PSI 4.5 0.3 5.6 0.4 6.6 0.5 3.4 BAR 17.0 0.3 21.2 0.4 25.0 0.5
75 PSI 4.2 0.5 5.4 0.6 6.4 0.6 5.2 BAR 15.9 0.5 20.4 0.6 24.2 0.6
100 PSI 3.9 0.6 5.0 0.7 6.0 0.8 6.9 BAR 14.8 0.6 18.9 0.7 22.7 0.8
125 PSI 3.7 0.7 4.7 0.8 5.7 0.9 8.6 BAR 14.0 0.7 17.8 0.8 21.6 0.9
150 PSI 3.4 0.8 4.4 1.0 5.4 1.1 10.3 BAR 12.9 0.8 16.7 1.0 20.4 1.1
Performance Data 4101C, 4101N, 4101XL (Imperial)
Performance Data 4101C, 4101N, 4101XL (Metric)
Pressure
Pressure
@1800 RPM
@2200RPM
@2600RPM
@1800 RPM
@2200RPM
@2600RPM
Dim. Inch mm
A 4.75 121
B 2.38 61
C 1.67 42
D 3.03 77
E 5.39 137
F 3.34 85
G 1.00 25
H 0.49 13
I 1.43 36
J 2.96 75
K 1.75 45
Pump Dimensions
4101 Series Pump Only
A
B
D
C
K
E
J
F
I
H
G
- 10 -
Pump Technical Data
Dim. Inch mm
A 5.12 130
B 2.56 65
C 2.54 64
D 5.17 (5.15) 131 (130)
E 3.8 97
F 13.24 (11.91) 336 (302)
G 4.45 113
H 8.79 (7.45) 223 (189)
I 1.5 38
J251
K 2.63 67
Pump Dimensions
Motorized
F
A
B
D
K
C
E
G
I
H
J
Dimensions in ( ) are for 4101-EH
series pumps.
**denotes a duty cycle of 50% (30 minutes on, 30 minutes off).
- 11 -
Pump Technical Data
Rollers:
Max. Flow
Rate
(GPM [LPM]):
Max. Pressure
(PSI [BAR]):
Max RPM Ports: Shaft:
Continuous
Operation
(PSI [BAR]):
Intermittent
Operation
(PSI [BAR]):
Dry Weight
(LBS [KG])
Engine
Mounting
Bolts
4 8.9 [33.7] 150 [10.3] 2600
” NPT Inlet
& Outlet
5/8” Dia.
(Solid)
100 [6.9] 150 [BAR] 29 [13.1] 2.5 HP
4 X 5/16-
18 UNC
4101C-25, 4101XL-25 Pump Specifications
Gas Engine
- 12 -
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