Pentair HYDROPUMP, Two Speed Pool and SPA Pump Energy Master User Manual

TROUBLE GUIDE

35-7000

Re v

. B 5/2005

er or more con

A v e

This warranty does not cover failure in service due to fire, wreckage, freezing, willful abuse, improper repackaging

., Sanf

ord, NC 27330 or 10951 West Los Angeles Ave., Moorpark, CA 93021, whichever is clos-

v enient.

or damage incurred in shipping nor does it extend to consequential damages.

All adjustments are to be based on list prices in effect at the time of adjustment. PENTAIR POOL

PRODUCTS, INC.

rees to prepa

y all shipping charges to and from

will not be liable for the cost of labor or removing or replacing parts. Purchase

PENT

chase

ODUCTS,

kmanship. Should any of the operating parts become defective within one year from date of pur-

AIR POOL PR

, the

y will be replaced or repaired if def

INC.

ODUCTS,

D. MOTOR WILL 1. Check that all power switches are on, fuse not blown, and circuit breaker

NOT TURN is not tripped.

2. Timer improperly set.

3. Impeller is against volute face.

c. Low voltage.

d. Wiring is incorrect size for load.

b. Poor ventilation.

C. MOTOR 1. Motors will run hot to the touch, however, they are designed this way. Thermal

RUNS HOT overload protector will function to turn the motor off if there is an overload problem.

2. Factors which will increase operating temperature:

a. Installed in direct sun.

e. Debris on impeller vanes.

a. Pump or skimmer strainer basket is clogged.

b. Skimmer or main drain valve is closed.

c. Air leak in suction line.

d. Impeller setting is incorrect.

B. LOW FLOW 1. If filter gauge reads high.

11. Check voltage at pump to be sure it is same as motor specs.

2. If filter pressure gauge reads low.

a. Filter is dirty.

b. Clogged return lines.

10. Remove and replace pump seal if needed.

9. Open all valves in return and suction lines.

5. Make sure strainer pot is full of water.

6. TIghten all fittings and seal all joints on suction side.

7. Clean skimmer and pump strainer baskets.

8. Remove pump lid and check for clogging.

A. PUMP WILL 1. Make sure pool water is midway of skimmer opening.

NOT PRIME: 2. Make sure strainer basket is not clogged.

PROBLEMS POSSIBLE CAUSES & SOLUTIONS

4. Tighten lid down snugly.

3. Make sure strainer basket is positioned properly!

THE FOLLOWING ARE SOME COMMON CAUSES OF PROBLEMS THAT MAY ARISE:

INC.

pumps are w

ect is pro

PENT

AIR

POOL PRODUCTS, INC.

ved to be the responsibility of

WARRANTY

PUMPS

arr anted to be free from def

SAVE THESE INSTRUCTIONS.

LIMITED

ects in material and

1620 Ha

Pr inted in the U

.S.A.

wkins

PENT

AIR POOL

& SERVICE MANUAL

INSTALLATION, OPERATION

HYDROPUMP

TWO SPEED POOL AND SPA PUMP

ENERGY MASTER

HYDROPUMP

AND

™

R.T.V. or other sealing materials approved for pipe

diagram supplied with the motor. All wiring should be

and not supported by the pump.

voltage, and rotation, in accordance with the wiring

done by a licensed electrician in accordance with

grounded. Use lug on top of motor frame to bond

together motor and all metallic parts of pool, spa or

guide only.

W ARNING:

NEVER

The f

ollo

wing tab

a w and other motor inf

The wir

ing to motor should be k

Motor name plate has voltage, phase, ampere

inside walls of a swimming pool, spa or hot tub, when

of the swimming pool, spa or hot tub structure with a

metal conduit, and metal piping within 5 feet of the

the motor is installed within 5 feet of the inside walls

solid copper conductor not less than No. 8 A.W.G.

plate or name plate has wiring connection informa-

tion.

possible and large enough to carry the necessary

current for required length without excessive voltage

drop

sure that the proper wire size is selected. Use as a

local codes, be certain that the motor frame is

hot tub structure and to all electrical equipment,

The piping should be supported independently

The pump motor must be wired for the proper

threads.

TIGHTEN.

required to insure a tight connection. DO NOT OVER

must be sealed with: pipe sealant, Teflon

long years of trouble-free operation.

Tighten the pump fitting only as much as is

The threads of pipe fittings screwed into pump

the pipe size on the inlet of the pump.

materials available today. A few simple precautions

taken during the initial installation, will insure many

The pump suction line should not be smaller than

Your pump is made of the finest engineering

near motor.

INSTALLATION:

floor to allow easy access to mounting screw. Locate

allow several inches of clearance below the motor to

away from pool chemicals to prevent spilling on or

future inspection and servicing of the unit. If possible,

LOCATION:

Provide the necessary space around the pump for

Locate the pump as close as possible to the pool.

indications of damage should be carefully noted on

designed to prevent transit damage. However, any

the delivery ticket and a claim filed promptly with the

carrier.

Our shipping container has been specifically

READ AND FOLLOW ALL INSTRUCTIONS

GENERAL:

W ORK ON PUMP

WHILE IT IS R

2 7

UNNING OR POWER IS STILL CONNECTED.

Lid, tightening knobs by hand only. The pump seal

requires no lubrication. Refer to motor service center

or motors

le should be f

or mation.

ept as shor

ollo

wed to be

and cleaned twice each w

Lid

clear lid. Remove the basket and clean. Inspect the

easy to clean. Loosen the knobs and remove the

“O”-Ring;

if damaged, replace

. Install the Clear

The strainer basket in pump should be inspected

eek.

The str

ainer bask

et is

Terminal cover

t as

motor started, allow a few moments for the pump to

start pumping water. If flow does not start within four

GUIDE). Be sure all suction and discharge valves are

open when the pump is running. Operating the pump

damage.

WINTERIZING:

protect pump by removing both drain plugs, one from

the pump volute and one from the pot. Do Not

Replace Plugs, store them in strainer basket for the

winter.

from plumbing and store them indoors in a w

MAINTENANCE:

location.

An alternate is to remove the pump and motor

ar m, dr

In areas subject to freezing winter temperatures,

minutes, stop motor and refer to (THE TROUBLE

with a closed valve in the system can cause pump

After the pump has been filled with water, and the

Tape,

Suction Lifts, require additional time for priming.

OPERATION:

pot accidentally or by draining purposely, it will be

necessary to refill it with liquid before starting. High

pump. This may be done by removing clear lid.

Pumps are self priming providing the pump pot is

filled with water. Should you lose this liquid from the

PRIMING:

closely supervised at all times.

permit children to use this product unless they are

Fill the pump pot with water before starting the

WARNING - To reduce the risk of injury, do not

1 1/2 10 14 10 14

1/2 14 14 12 14

3/4 12 14 12 14

1 12 14 10 14

2 10 12 8 12

3 - 12 - 12

H.P.

1/3 14 14 14 14

SINGLE-PHASE POOL PUMP MOTORS

115 230 115 230

50 FEET 100 FEET

VOLTS VOLTS

WIRE LENGTH

FOR

INSTRUCTIONS

TABLE OF A.W.G. WIRE SIZE

H.P., PUMP SERIAL NO., MODEL NO. & ITEM NO.

Item Qty. Part No. NAME OR DESCRIPTION

1 Motor

LIST OF MATERIAL OR PARTS LIST

2 1 35-3750 Shaft Extension - Bronze

3 2 35-4294 Screw, Cap 3/8 - 16 x 1 1/4” Cad. Pltd.

1 35-3775 Seal Bracket - Plastic

7 1 35-3041 Impeller, RPA 1/2 HP

6 2 15-4445 Hex Nut 3/8 - 16 Cad. Pltd.

5 1 35-4894 Pump Tri Pod Base Plastic

7 1 35-3013 Impeller RPF 1HP, 1 1/2HP

7 1 35-3044 Impeller RFP 3/4HP, RPA 1HP

7 1 35-3043 Impeller RFP 1/2HP, RPA 3/4HP

7 1 35-3220 Impeller RPF 3HP

8 1 35-2626 O-Ring Volute to Bracket

7 1 35-3050 Impeller RPF 2HP, 21/2HP

7 1 35-3049 Impeller RPF 1 1/2HP, RPA 2HP

11 2 154699 Plug-Wing .25” Drain Lgr

10 1 19-2323 O-Ring (Pot to Volute)

9 1 35-3912 Volute - Plastic

12 1 35-4125 Strainer Pot 590 (Plastic)

14 1 35-3625 Clear Lid - 590 Plastic

13 2 35-4280 Knob - Pot Plastic

12 1 35-4127 Strainer Pot 700 (Plastic)

15 1 35-2600 Lid O-Ring 700

15 1 35-2602 Lid O-Ring 590

14 1 35-3525 Clear Lid - 700 Plastic

17 1 35-4001 3/4 Mechanical Seal

18 8 35-4265 Hex Washer Head Screw 5/16” - 18

16 1 35-2670 Basket w/Handle - Plastic 700

16 1 35-2656 Basket w/Handle - Plastic 590

19 4 35-4290 Cap Screw 3/8 - 16 x 1” S.S.

21 1 15-4909 Motor Outrigger

22 1 35-3450 Motor Support (for 5 1/2 Dia. Motor)

20 2 35-4256 Set Screw 1/4” x 20 x 3/8” S.S.

ARE LOCATED ON PUMP

H.P., PUMP SERIAL NO. & MODEL NO.

HOW TO ORDER PARTS

WHEN ORDERING PARTS, GIVE

TO YOUR LOCAL DEALER

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