Pentair FullFloXF User Guide

FullFlo
XF
Backwash Valve
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Installation
and
User’s Guide
Customer Service / Technical Support
If you have questions about ordering Pentair Water Pool and Spa (“Pentair”) replacement parts, and pool products, please use the following contact information:
i
Customer Service (8 A.M. to 5 P.M. — Eastern and Pacific Times)
Phone: (800) 831-7133 Fax: (800) 284-4151
Web site
visit www.pentairpool.com or www.staritepool.com to find information about Pentair products.
Table of Contents
General Installation Information .......................
Important Warning and Safety Instructions .....
Installation and Operation ................................
Valve Connection and Filter Position Installing the Valve onto the Filter Important Installation Guidelines Normal Operation Backwashing
Servicing .............................................................
Removing Diverters for Inspection or Service
Cleaning and/or Replacing Diverters
Technical Support Sanford, North Carolina (8 A.M. to 5 P.M. ET)
Phone: (919) 566-8000 Fax: (919) 566-8920 Moorpark, California (8 A.M. to 5 P.M. PT) Phone: (805) 553-5000 (Ext. 5591) Fax: (805) 553-5515
i ii 1
1 2 2 2 2
3
3
3
Cleaning and/or Replacing O- Rings on
Diverter and End Cap
Valve Reassembly
Maintenance ......................................................
Valve Care Winterizing
Troubleshooting ................................................
Valve Dimensions ..............................................
Replacement Parts ............................................
Illustrated Parts List Valve Head Loss Curves Valve Connections: Quick Reference Guide
3 4
5
5 5
6 6 7
7 7 8
General Installation Information
The following information should be read carefully since it outlines the proper manner of care and operation for your filter system.
You can expect maximum efficiency and life from your filtration system by following these instructions and taking the necessary preventative care.
• Haveatrainedpoolprofessionalperformallpressure
tests.
• Donotconnectthesystemtoahighpressureor
city water system.
• Trappedairinthesystemcancreateahazardous
condition. BE SURE to purge all air from the system before operating or testing equipment.
• DONOTpressuretestwithcompressedair!
For information about the Virginia Graeme Baker Pool and Spa Safety Act, contact the Consumer Product Safety Commission at (301) 504-7908 or visit www.cpsc.gov.
Important Note: Always turn off all power to the pool pump before installing the cover or working on any suction outlet.
• Pipingmustconformtolocal/stateplumbingand
sanitary codes.
• Support piping independently to preventstrains
on filter or valve.
• Fittingsrestrict ow;forbestefciency,use the
fewest possible fittings.
• Acheckvalveinstalledaheadofthelterinletwill
prevent contaminants from draining back into the pool.
• A check valveinstalled between the lter and
heater will prevent hot water from backing up into the filter and deforming the internal components.
• All wiring, grounding and bonding of associated
equipment must meet local and/or National Electrical Code standards.
P/N 270505 Rev. B 4/19/12
FullFloXF™ Backwash Valve Installation and User’s Guide
ii
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Important Notice:
This guide provides installation and operation instructions for the FullFloXF™ Backwash Valve. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the valve.
Attention User: This manual contains important information that will help you in operating and maintaining this valve. Please retain it for future reference.
Before installing this product, read and follow all
warning notices and instructions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
Consumer Information and Safety
The FullFloXF™ Backwash Valve is designed and manufactured to provide many years of safe and reliable service when installed, operated and maintained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings and cautions are identified by the “ ” symbol. Be sure to read and
comply with all of the warnings and cautions.
SERIOUS BODILY INJURY OR DEATH CAN
RESULT IF THIS VALVE IS NOT INSTALLED
AND USED CORRECTLY.
INSTALLERS, POOL OPERATORS AND
POOL OWNERS MUST READ THESE
WARNINGS AND ALL INSTRUCTIONS
BEFORE USING THIS VALVE.
This valve is intended for use in swimming pool
applications. Most states and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information.
To reduce risk of injury, do not permit children to
use or operate this valve.
When setting up pool turnovers or flow rates the operator must consider local codes governing turnovers as well as disinfectant feed ratios.
DO NOT increase pump size; this will increase
the flow rate through the circulating system and
may exceed the maximum flow rate stated on the
drain cover.
Pumps are not a substitute for properly installed
and secured pool drain covers. An ANSI/ASME
A112.19.8 approved anti-entrapment drain cover must be used for each drain. Pools and spas should utilize a minimum of two drains per pump. If a drain cover becomes loose, broken or is missing, close the pool or spa immediately and shut off the pump until an approved anti-entrapment drain cover is properly installed with the manufacturer’s supplied screw.
FILTER OPERATES UNDER HIGH PRESSURE.
When any part of the circulating system, (e.g., clamp, pump, filter, valve(s), etc.), is serviced, air can enter the system and become pressurized. Pressurized air can cause the lid to separate which can result in severe injury, death, or property damage.
To avoid this potential hazard, follow these instructions:
1. Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp or any other service of the circulating system: (A) Turn the pump OFF and shut OFF any automatic controls to ensure the system is NOT inadvertently started during the servicing; (B) open the manual air relief valve; (C) stand clear of the filter; (D) wait until all pressure is relieved.
2. Whenever installing the filter clamp FOLLOW THE FILTER CLAMP INSTALLATION INSTRUCTIONS EXACTLY.
3. Once service on the circulating system is complete FOLLOW SYSTEM RESTART INSTRUCTIONS EXACTLY.
4. Maintain circulation system properly. Replace worn or damaged parts immediately, (e.g., clamp, pressure gauge, valve(s), o-rings, etc).
5. Be sure that the filter is properly mounted and positioned according to instructions provided.
The valve must be installed by a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances. Always disconnect power to the pool
equipment at the circuit breaker before servicing any of the equipment. Be sure that the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are working on the pool equipment. Failure to do so could result in serious injury or death to serviceman, pool users or others due to electric shock. Position the filter and the air relief valve to safely direct water drainage and purged air or water. Water discharged from an improperly positioned filter or valve can create an electrical hazard that can cause severe personal injury as well as damage property.
A pool or spa pump must be installed by a qualified
pool and spa service professional in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation may create an electrical hazard which could result in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property.
For filters intended for use in other than single-family
dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away, adjacent to, and within sight of, the valve.
Water temperature in excess of 100°F (37.7°C) may
be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches several degrees above normal body temperature of 98.6°F (37°). Effects of hyperthermia include: (1) Unawareness of impending danger. (2) Failure to perceive heat. (3) Failure to recognize the need to leave the spa. (4) Physical inability to exit the spa. (5) Fetal damage in pregnant women. (6) Unconsciousness resulting in danger of drowning. The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas.
FullFloXF™ Backwash Valve Installation and User’s Guide
Installation and Operation
Valve Position: Filter Inlet on TOP Valve Part Numbers: Filter Inlet on TOP
P/N 263080
Pentair
P/N 262509
No Fittings
P/N 262507
Sta-Rite
Filter Inlet
To Pool
From Pump
Do not operate this unit above the maximum operating pressure of the valve or the filter. Operating your system above maximum recommended pressure may cause your filter or valve to separate and result in severe injury, death, and property damage. Never connect the filter and valve unit to a pump, which can generate a pressure that exceeds the operating pressure of the filter or valve. Chemical fumes and/or spills can severely damage the structural components of the filter or valve. Structurally weakened components can cause the valve or the filter lid to separate and result in severe bodily injury, death, and property damage.
If the valve is hard to rotate, shut the pump off before rotating between positions. Do not use excessive force. If shutting off the pump does not ease the rotation, service the valve as described in this manual. There may be foreign objects obstructing one of the internal components. Be careful not to allow any glue to get into the central bore of the valve body, as this can damage the internal components. Do not use excess amounts of glue.
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Valve Connection and Filter Position
1. The images below show the valve orientations that correspond to filter inlet position (depends if the inlet is on the top or the bottom).
2. Align the valve with the filter tank according to the part numbers listed below. Push the valve into the ports and turn the bulkhead nuts snugly on the tank fittings. Hand tighten the nuts - no tools are required.
Valve Position: Filter Inlet on BOTTOM Valve Part Numbers: Filter Inlet on BOTTOM
To Pool
P/N 263081
Pentair
From Pump
Filter Inlet
P/N 262512
FullFloXF
P/N 262508
Sta-Rite
P/N 262511
No Fittings
FullFloXF™ Backwash Valve Installation and User’s Guide
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