Pentair Commander Instructions Manual

Commander™ Cartridge Filter Operating Procedures
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Table of Contents
SECTION I. FILTER INSTALLATION ......................................................................................... 1
SECTION II. FILTER OPERATION.............................................................................................. 4
A. GENERAL INFORMATION ................................................................................................ 5
B. FILTER LID INSTALLATION INSTRUCTIONS................................................................ 6
C. SYSTEM RESTART INSTRUCTIONS................................................................................ 6
D. CLEANING FILTER MANUALLY...................................................................................... 7
E. REPLACING FILTER CARTRIDGES.................................................................................. 8
F. CLEANING THE HIGH FLOW MANUAL AIR RELIEF VALVE...................................... 9
SECTION III. TROUBLE SHOOTING ........................................................................................ 9
SECTION IV. REPLACEMENT PARTS .....................................................................................11
WARNING
Before installing this product, read and follow all warning notices and instructions accompanying this filter. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of this manual.
SECTION I. FILTER INSTALLATION
1. The filter should be mounted on a level concrete slab. Position the filter so that the instructions, warnings and pressure gauge are visible to the operator. Also, position the filter so that the piping connections, control valve and drain port are convenient and accessible for servicing and winterizing.
2. Install electrical controls (e.g., on/off switches, timers control systems, etc.) at least five (5) feet from the filter. This will allow you enough room to stand clear of the filter during system start up, see Figure 1.
Pentair Pool Products
1620 Hawkins Ave., Sanford, NC 27330 • (919)774-4151 10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400
REV D. 5-1-01 P/N 99750000P/N 99750000 REV D. 5-1-01
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3 . Provide sufficient space above the filter to remove the filter lid and cartridge for cleaning and
servicing. This distance will vary with the model of filter you are using. See Table 1 for the required vertical clearance above the filter.
TABLE 1
Model Size Vertical Clearance Req.
56109000 25 sq. ft. 24 in. 56159000 35 sq. ft. 2 4 in. 56209000 50 sq. ft. 4 4 in. 56359000 75 sq. ft. 4 4 in. 56759000 100 sq. ft. 6 4 in.
56760000 150 sq. ft. 7 4 in.
W ARNING
Risk of electrical shock or electrocution. Position the filter and High Flow Air Relief Valve to safely direct water drainage and purged air or water. Water discharged from an improperly positioned filter or valve can create an electrical hazard that can cause severe personal injury as well as damage property.
4 . When installing the High Flow Manual Air Relief
Valve position the filter to safely direct water drainage. Rotate the High Flow Manual Air Relief Valve to safely direct purged air or water. Water discharged from an improperly positioned filter or valve can create an electrical hazard as well as damage property.
5. Always follow procedures published by solvent cement manufacturers for preparation and gluing of pipe to the filter.
NOTE
On threaded valve connections use only Teflon tape, 100% Teflon tape, 100% Teflon paste, or Permatex #2 to seal the threads.
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Figure 1.
6. THE FILTER BASE IS ABS MATERIAL. WHEN PVC PIPE IS BEING USED THE CORRECT ABS TO PVC SOLVENT PIPE CEMENT MUST BE USED. WE RECOMMEND WELD-ON #793 OR EQUIVALENT.
7 . An additional inlet port is provided in the base for easier installation. Select the desired inlet port
and plug the other inlet port with 1½ in. plug provided, (item #13). a. If your filter has slip ports use item 13, 1½ in. ABS slip plug. Use ABS to ABS solvent, we
recommend WELD-ON #771 or equivalent. A ½ in. plug (item #14) is also provided for use as a drain plug.
b. If your filter has threaded ports use item 13, 1½ in. threaded plug. Use only teflon tape, 100%
teflon paste, or Permatex #2 to seal the threads. Use of other materials could damage the equipment.
8 . The 25, and 50 sq. ft. models are equipped with Turbo-Flo by-pass valve. If by-pass is not desired,
plug off with item #16 using WELD-ON #771 or equivalent.
9 . The maximum working pressure of this filter is 50 p.s.i. Never subject this filter to pressure in
excess of this amount, even when conducting hydrostatic pressure tests. Pressures above 50 p.s.i. can cause the lid to be blown off, which can result in severe injury, death or property damage.
When performing hydrostatic pressure tests or when testing for external leaks of the com­pleted filtration and plumbing system, insure that the Maximum Pressure that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM. In most cases, the maximum pressure will be stated on each component of the system.
If doubt exists as to the pressure to which the system will be subjected, install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system for the lowest working pressure of any of the components in the system.
REV D. 5-1-01 P/N 99750000P/N 99750000 REV D. 5-1-01
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SECTION II. FILTER OPERATION
WARNING
THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE CIRCULATING SYSTEM (e.g., FILTER LID, PUMP, FILTER, VALVES, ETC.) IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED. PRESSURIZED AIR CAN CAUSE THE LID TO BLOW OFF WHICH CAN RESULT IN SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW THESE INSTRUCTIONS.
1. BEFORE REPOSITIONING VALVES AND BEFORE BEGINNING THE ASSEMBLY, DISASSEMBLY, OR ADJUSTMENT OF THE LID OR ANY OTHER SERVICE OF THE CIRCULATING SYSTEM: (A) TURN THE PUMP OFF AND SHUT OFF ANY AUTOMATIC CONTROLS TO ASSURE THE SYSTEM IS NOT INADVERTENTLY STARTED DURING THE SERVICING. (B) OPEN HIGH FLOW MANUAL AIR RELIEF VALVE, AND (C) WAIT UNTIL ALL PRESSURE IS RELIEVED -PRESSURE GAUGE MUST READ ZERO (0).
2. WHENEVER INSTALLING THE FILTER LID, FOLLOW THE FILTER LID INSTALLATION INSTRUCTIONS EXACTLY.
3. ONCE SERVICE ON THE CIRCULATING SYSTEM IS COMPLETE, FOLLOW
SYSTEM RESTART INSTRUCTIONS EXACTLY.
4. MAINTAIN CIRCULATION SYSTEM PROPERLY. REPLACE WORN OR DAMAGED PARTS IMMEDIATELY (e.g., lid, knob, pressure gauge, relief valve, O-rings, etc.)
5. BE SURE THAT THE FILTER IS PROPERLY MOUNTED AND POSITIONED ACCORDING TO INSTRUCTIONS PROVIDED.
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