Pentair CLEAN AND CLEAR PLUS Installation And User Manual

CLEAN AND CLEAR® PLUS

CARTRIDGE FILTER

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Pressurized air can cause the lid to separate from the tank with great force. To reduce the
risk of severe injury or death, relieve pressure by opening air relief valve before opening
filter. Before starting the pump after servicing, ensure that clamp band is correctly fastened.
See Important Warnings and Safety Instructions (page iii) and follow all instructions exactly;
including the Opening the Filter (page 4), Installing the Filter Lid and Clamp Ring (page 5), and
Start-Up Instructions (page 6).

INSTALLATION AND

USER’S GUIDE

i

CUSTOMER SERVICE / TECHNICAL SUPPORT

If you have questions about ordering Pentair Aquatic Systems replacement parts, and pool products, please contact:

Customer Service and Technical Support, USA
(8 A.M. to 4:30 P.M. — Eastern/Pacific Times)

Phone: [phone]
Fax: [phone]

Web site

Visit www.pentairpool.com or www.staritepool.com for
information about Pentair products.

TABLE OF CONTENTS

For Your Safety .....................................................

Customer Service / Technical Support ..............

Important Warnings and Safety Instructions ....

General Information ............................................

Filter Overview
General Operation Information
Pressure Tests

Installation ............................................................

Filter Location
Filter Plumbing
Installing the Manual Air Relief Valve

Opening, Closing and Start-Up ..........................

Opening the Filter
Installing the Filter Lid and Clamp Ring
Start-Up Instructions

i

ii

iii

1

1
1
1

2

2
2
3

4

4
5
6

Sanford, North Carolina (8 A.M. to 4:30 P.M. ET)
Phone: [phone]
Fax: [phone]

Moorpark, California (8 A.M. to 4:30 P.M. PT)
Phone: [phone] (Ext. 5591)
Fax: [phone]

Maintenance .........................................................

Maintaining the Pressure Gauge
Cleaning the Manual Air Relief Valve
When to Clean Your Filter
Cleaning the Filter Cartridges
Acid Soaking the Filter Cartridges
Replacing Filter Cartridges

Troubleshooting ..................................................

Technical Data .....................................................

Flow Rates
Dimensional Drawings

Replacement Parts ..............................................

Illustrated Parts View
Parts List
On-Product Safety Labels

7

7
7
8
8
9
10

11

12

12
12

13

13
14
15

P/N 178558 Rev. P 7/6/17

CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User’s Guide

IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS

IMPORTANT NOTICE:

This guide provides installation and operation instructions for the Clean and Clear® Plus Cartridge Filter. Consult Pentair
Water Pool and Spa, Inc. with any questions regarding this equipment.

Attention Installer: This guide contains important information about the installation, operation and safe usage of this product. This
information should be given to the owner and/or operator of this equipment after installation.
Attention User: This manual contains important information that will help you in operating and maintaining this filter. Please retain it
for future reference.

This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the
following signal words and be alert to the potential for personal injury.

Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.

Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.

Warns about hazards that may or can cause minor personal injury or property damage
if ignored.

NOTE Indicates special instructions not related to hazards.

Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing
or damaged.

ii

Consumer Information and Safety

This filter is designed and manufactured to provide many years of safe and reliable service when installed, operated and maintained
according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings
and cautions are identified by the “ “ symbol. Be sure to read and comply with all of the warnings and cautions.

Before installing this product, read and follow all warning notices and instructions which are included. Failure to
follow safety warnings and instructions can result in severe injury, death, or property damage. Call [phone]

for additional free copies of these instructions or replacement safety labels.

Do not operate the filter until you have read and understand clearly all the operating instructions

and warning messages for all equipment that is a part of the pool circulating system. The following instructions are
intended as a guide for initially operating the filter in a general pool installation. Failure to follow all operating instructions and warning
messages can result in property damage or severe personal injury or death.

Due to the potential risk that can be involved it is recommended that the pressure test be kept to the minimum time

required by the local code. Do not allow people to work around the system when the circulation system is under

pressure test. Post appropriate warning signs and establish a barrier around the pressurized equipment. If the

equipment is located in an equipment room, lock the door and post a warning sign.

Never attempt to adjust any closures or lids or attempt to remove or tighten bolts when the system is pressurized.

These actions can cause the filter to separate and could cause severe personal injury or death if they were to

strike a person.

This filter must be installed by a qualified pool serviceman in accordance with all applicable local codes and

ordinances. Improper installation could result in death or serious injury to pool users, installers, or others and may
also cause damage to property.

Always disconnect power to the pool circulating system at the circuit breaker before servicing the filter. Ensure that

the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are working on

the filter. Failure to do so could result in serious injury or death to serviceman, pool users or others due to electric

shock.

DO NOT permit children to use this product.

CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User’s Guide

iii

IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS

THIS SYSTEM OPERATES UNDER HIGH PRESSURE

When any part of the circulating system, (e.g., closure, pump, filter, valve(s), etc.), is serviced, air can enter the

system and become pressurized. Pressurized air can cause the top closure to separate which can result in severe
injury, death, or property damage. To avoid this potential hazard, follow these instructions:

1. Let air and pressure out of system before and after servicing.

a. Shut off pump and RELIEVE PRESSURE by opening the manual air/pressure relief valve before

servicing, including before tightening the clamp bolt. Follow the Opening the Filter instructions
exactly (page 4).

b. Follow Start-Up Instructions exactly after completing service (page 6). The air/pressure relief valve

must remain open until water comes out, allowing all air out of the system.

2. Install lid and clamp ring properly.

a. Follow the Installing the Filter Lid and Clamp Ring instructions exactly (page 5). The nut must be

tightened until the spring is compressed when clamp is installed. Tap the clamp with a rubber
mallet or similar tool after clamp installation to ensure proper seating.

3. Maintain circulation system properly to help prevent air entering the system.

a. Replace worn or damaged parts immediately, (e.g., closure, pressure gauge, valve(s), O-rings,

etc.).

b. Maintain proper water level in the pool or spa.

4. Verify that the return line to the pool is unobstructed. Ensure return valves are open and any winterizing
plugs are removed.

AVOID DAMAGING SYSTEM

Never Exceed Maximum Pressure of Components. The maximum working pressure of this filter is 50 psi. Never

subject this filter to higher pressure, even when conducting hydrostatic pressure tests. Pressures above 50 psi can damage your filter.

Be sure the maximum pressure of the filter system does not exceed the maximum pressure of any components within the system
(typically stated on each component), including during hydrostatic or external leak tests. Exceeding the maximum pressure of a
component can result in that component failing. If you do not know the pool or spa system operating pressure, install an ASME
approved automatic Pressure Relief or Pressure Regulator in the circulation system set to the lowest working pressure of any of the
components in the system.

Certain codes may require pressure testing the system. Performing pressure tests increases the risk of
component failure. Due to the potential risk that can be involved, keep the pressure test to the minimum time
required by the local code and take precautions. If pressure testing is necessary, follow these precautions:

1. Keep people away.

a. Do not allow people to work around the system when the circulation system is under pressure test.

Post appropriate warning signs and establish a barrier around the pressurized equipment. If the
equipment is located in an equipment room, lock the door and post a warning sign.

2. Never exceed maximum operating pressure.

a. When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration

and plumbing system, ensure that the Maximum Pressure that the filtration system will be subjected
to does not exceed the maximum working pressure of any of the components contained within the
system.

CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User’s Guide

1

GENERAL INFORMATION

THIS SYSTEM OPERATES UNDER HIGH PRESSURE.

When any part of the circulating system (e.g., Lock Ring, Pump, Filter, Valves, etc.) is serviced, air can enter the system and become

pressurized. Pressurized air can cause the lid to separate which can result in serious injury, death, or property damage. To avoid this

potential hazard, follow the instructions below.

Filter Overview

• Large filter area designed for increased debris capacity

• NSF Listed

• High Flow™ Manual Air Relief Valve provided

• 1.5" x 2" Bulkhead Unions allows for easy piping
installation

General Operation Information

Read and follow all instructions and warnings before installing
or servicing your filter. Proper installation and operation can
prevent unnecessary repairs and maintenance.

Your filter is a piece of machinery, do not tamper
with it, attempt to disassemble it or otherwise adjust
it unless you fully understand it's operation. Serious
injury or death can occur if the equipment is improperly
handled. Consult a pool service professional for
maintenance and service assistance.

1. The Clean and Clear® Plus Cartridge Filter operates
under pressure and operates in a safe manner if clamped
properly and without air in the circulating system.

2. The maximum working pressure of this filter is 50 psi.
Never subject this filter to pressure in excess of this
amount, even when conducting hydrostatic pressure
tests.

3. Be sure the maximum pressure of the filter system does
not exceed the maximum pressure of any components
within the system during hydrostatic or external leak
tests. Consult the maximum pressure stated on each
component of the system.

4. The pressure gauge is the primary indicator of how the
filter is operating. Maintain your pressure gauge in good
working order.

5. Clean your filter when pressure reads between 8-10

psi higher than the “Original Starting Pressure”, or
when significant reduction in flow is noticed. The

pressure reading increases as it filters dirt from your
pool. This build up of pressure will vary due to different
bathing loads, temperature, environmental conditions,
etc.

Note: When using a variable speed pump the “Original

Starting Pressure” will be dependent on the pump speed
(RPM) when recording the original operating pressure.
Record the “Original Pump RPM” in Table 1.

Pressure Tests

When performing hydrostatic pressure tests or when
testing for external leaks of the completed filtration and
plumbing system, ensure that the Maximum Pressure
that the filtration system will be subjected to DOES NOT

EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF
THE COMPONENTS CONTAINED WITHIN THE SYSTEM. In

most cases, the maximum pressure will be stated on
each component of the system.

If you do not know the pool or spa system operating
pressure, install an ASME approved automatic
Pressure Relief or Pressure Regulator in the
circulation system set to the lowest working pressure
of any of the components in the system.

Table 1

ORIGINAL STARTING PRESSURE IS: ________ psi.
(pounds per square inch)

SERVICE THE MEDIA AT: __________ psi.

ORIGINAL PUMP RPM: __________ rpm.
(for Variable Speed Pumps Only)

CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User’s Guide

2

INSTALLATION

This filter must be installed by a qualified pool technician in accordance with all applicable local codes and
ordinances. Improper installation could result in death or serious injury to pool users, installers, servicers, or others

and may also cause damage to property.

For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers, Control Systems and
Automation) Install all electrical controls at the equipment pad, such as ON/OFF switches, timers, control systems,

etc. to allow the operation (startup, shutdown or servicing) of any pump or filter so the user does not place any
portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow
the user enough space to stand clear of the filter and pump strainer lid during system startup, shutdown or servicing
of the system filter.

Filter Location

1. The Clean and Clear® Plus Cartridge Filter should be mounted on a
level concrete slab. Position the filter so that instructions, warnings
and the pressure gauge are visible to the operator and readable. It
also should be positioned so that the piping connections, control valve
and waste drain plug are convenient and accessible for servicing and
winterizing.

2. Be certain to install electrical controls (e.g., on/off switches, timers,
control systems, etc.) so that the user is allowed enough space to stand
clear of the filter and pump during startup, shutdown or servicing.

3. Allow sufficient clearance around the filter to permit visual verification
that the clamp is properly installed around the tank flanges,
see Figure 1.

Note: See page 5, Installing the Filter Lid and Clamp Ring.

4. Allow sufficient space above the filter to remove the filter lid for
cleaning and servicing. This distance will vary with the model
of filter you are using. See Table 2 for the required vertical
clearance.

5. Position the filter to safely direct water drainage away from
electrical equipment or anything that might be damaged.

6. Position the High Flow™ Manual Air Relief Valve to safely direct purged air or water (See page 3, Installing
the Manual Air Relief Valve).

Model No. Size Vert. Clearance Req.
(From Ground Level)

CCP240 240 sq. ft. 56in.

CCP320 320 sq. ft. 62in.

CCP420 420 sq. ft. 68in.

CCP520 520 sq. ft. 74in.

Table 2

Figure 1

RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. Water discharged from an improperly positioned filter or
valve can create an electrical hazard that can cause severe personal injury as well as damage property.

Filter Plumbing

Make all plumbing connections in accordance with local plumbing and building codes. Do not use pipe joint compound,
glue or solvent on the bulkhead connections. The provided filter plumbing connections include an O-ring seal.

Use PTFE or silicone based lubricants when lubricating the O-rings on the union and bulkhead couplings. Use of
petroleum based products will damage the equipment.

CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User’s Guide