Pentair CGL-21DW, CGL-21SW, CGL-01DW, CGL-23DW, CGL-23SW Installation And Service Manual
...Page 1
MODELS CGL-01SW, CGL-01DW (2HP, 208V, 1PH)
CGL-21SW, CGL-21DW (2HP, 230V, 1PH)
CGL(LD)-21SW, CGL(LD)-21DW (2HP, 230V, 1PH)
CGL-23SW, CGL-23DW (2HP, 208-230V, 3PH)
CGL-43SW, CGL-43DW (2HP, 460V, 3PH)
CGL CONTROL PANELS
INSTALLATION AND SERVICE MANUAL
For Simplex and Duplex.
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible
party who maintains the system.
Part # 23833A150 | © 2012 Pentair Pump Group, Inc. | 11/08/12
Page 2
LOCATION AND MOUNTING
CALIFORNIA PROPOSITION 65 WARNING:
This product and related
accessories contain chemicals known to the
State of California to cause cancer, birth
defects or other reproductive harm.
INDOOR USE
Locate the control box in a convenient location,
preferably close to the pump installation. The box
may be secured to a wall or other stable vertical
support by use of the four mounting holes located
in the mounting feet on the top and bottom of the
box.
The box should be mounted approximately 5 feet
from the floor to the circuit breaker handle. Care
should be taken to avoid mounting the control
box under sweating pipes, faucets or other damp
locations.
POWER SUPPLY
OUTDOOR USE
The control box may be mounted at the location of
the pump and basin or may be mounted in a remote
location. The box should be secured to a stable
vertical support which in turn should be secured to
a concrete basin or footer. The box could also be
mounted to the side of the house or other stationary
support if available within a reasonable distance.
When selecting a location, you should consider the
visibility of the alarm light.
The box may be secured by the use of four mounting
holes located in the mounting feet on the top and
bottom of the box. The box should be mounted
approximately 5 feet from the ground to the circuit
breaker handle.
WARNING
Do not attempt to wire this control box unless you
have a good working knowledge of electricity and
are familiar with state and local codes. If you are in
doubt about anything, contact an electrician.
The power supply for the control box will vary
depending upon which particular model you have
purchased. Do not attempt to operate this unit on
any other voltage or power distribution other than
what it was originally designed. Failure to comply
with this will result in the immediate cancellation
of all warranties and claims.
It is advisable to put the pump on its own circuit
using a circuit breaker adequately sized to protect
the pump. Check state and local codes for the
correct wire size and circuit protection to use. The
wire should be sized large enough to handle the
full load current of both pumps you are operating,
and any voltage drop that might occur due to long
service runs.
Run power supply lines to the control box and
secure (knockouts are not supplied in this box).
Select a convenient location on the bottom to enter
the box with the power supply. Cut a hole with a
chassis punch, caution should be taken not to get
fiberglass chips in the components while cutting
hole. After the hole is cut, any fiberglass particles
must be removed from box. Failure to do so may
result in premature component failure.
Connect incoming power to the circuit breaker top
lugs and all necessary ground wires to the ground
lug at the bottom of the box. The ground lug should
be fastened to a good driven earth ground by one
of the methods described in the National Electric
Code.
NOTE: On single phase panels, the neutral terminal
block (labeled “N” and located next to the circuit
breaker) must be connected to the incoming power
neutral line. If the incoming power does not have a
neutral line, then the neutral terminal block should
be jumpered to the ground lug.
23833A150 11/08/12
2
Page 3
CONNECTING PUMPS AND FLOATS TO CONTROL BOX
PUMP CORD
Run the wires from both pumps to the bottom of
the control box by means of one of the methods
described in your pump or basin installation
instructions. A hole must be cut into the control
box (use the same procedure as that described for
incoming power supply lines).
Connect red, white and black wires to terminals
marked M1, M2 and M3 (for 3 phase applications),
or connect the red, white and black wires to
terminals marked R, W and B (for 1 phase
applications). Fasten green wire to ground lug.
WGL pumps may have an additional brown wire in
the pump cord. This is for the seal leak probe and it
OPERATING PUMPS
1. Make sure that all wires are inside the control box
and not in a position to be pinched or shorted
when the door is closed.
2. Turn on power to the control box.
3. Turn hand-off-auto switches to the “HAND”
position. The pumps should start and the pump
run lights should come on. (On duplex panels,
this should be done for both pumps).
4. To put into service, put the hand-off-auto switch
in the “AUTO” position. (On duplex panels, this
should be connected to the terminal strip in the
control box. See wiring diagram for the proper
terminal connections.
NOTE: On 3 phase installations check for proper
pump rotation. See the “ROTATION OF 3
PHASE PUMPS” section in this manual.
FLOAT CORDS
See basin instructions for the proper depth at which
to set the floats. Strip the float cord wires 3/8", twist
strands together, and connect black and white
wires to terminal strip in the control box. See wiring
diagram for proper terminal connections.
should be done fore both pumps). See basin
instructions.
5. If unit does not operate as described, see
troubleshooting chart.
NOTE: Addition of electrical components and
circuitry to this unit is expressly forbidden
unless written factory authorization is
obtained. Failure to do so will result in
warranty cancellation.
ROTATION OF THREE PHASE PUMPS
IMPORTANT
Rotation of three phase pumps must be established
by one of the two methods described below.
CAUTION
Keep hands and feet clear of impeller when
checking rotation. Be sure to disconnect power to
the control box while handling pumps. Make sure
pump is wired and readied for rotation test before
the control box is energized.
1. Before positioning pump in basin, run wires to
control box. Lay the pump unit on its side and
secure so that the starting torque of the motor
will not cause the pump to roll. Energize the
pump by turning the circuit breaker on and the
hand-off-auto to “HAND”. The rotation should be
counterclockwise as observed facing the bottom
of the pump.
If you do not get the proper rotation, disconnect
the power to the control box and change the
position of any two of the black motor leads in
the terminal blocks.
2. Install the pump in the basin and run in some
water so the pump can operate. Energize the
pump by turning the circuit breaker on and the
hand-of-auto switch to “HAND”. Let the pump
pull the water down in the basin, and when the
water reaches the bottom of the pump the
rotation of the water can be observed. The water
should rotate in a clockwise direction if the
pump rotation is correct.
If you do not get the proper rotation, disconnect
the power to the control box and change the
position of any two of the black motor leads in
the terminal blocks.
3
23833A150 11/08/12
Page 4
CHECKING PUMP CURRENT DRAW
1 PHASE PUMPS
1. Use an amprobe to check the amperage of the
pump.
2. Turn the hand-off-auto switch to the “HAND”
position and compare the amperage reading to
the values shown on the chart. (See page 9).
3. If you get a reading of 0, make sure there
is voltage to the motor leads. Push the Klixon
overload reset button in the control panel. the on
winding overload may be tripped. Wait 15 minutes
and try again. If you still do not get a reading,
either the motor has failed or there might be a
wiring problem between the control panel and
pump (improper connection in the junction box).
3 PHASE PUMPS
1. Use an amprobe to check the amperage of any of
the power leads going to the pump.
2. Turn the hand-off-auto switch to the “HAND”
position and compare the amperage reading to
the values shown on the chart.
3. If you get a reading of 0, make sure there is
voltage to the motor leads. Push the overload
reset button on the overload relay in the control
panel. If you still do not get a reading either the
motor has failed or there might be a wiring
problem between the control panel and pump
(improper connection in the junction box).
4. If you get high amperage readings on 2 wires and
a zero reading on the third, you have a single
phase condition which could be caused by one
of the following:
A. One motor lead is not connected properly.
B. You have lost 1 phase of the 3 phase power
coming into the panel.
C. One winding in the motor is open.
CHECKING PUMP AND FLOAT RESISTANCE
TO CHECK PUMP OR FLOAT, DISCONNECT INCOMING POWER AND REMOVE WIRES
FROM THE TERMINAL BLOCK AND WITH AN OHMMETER CHECK THE MEASUREMENTS PER CHART.
CORD ITEM CORRECT OHMMETER IF YOU GET ANY OTHER READING
MEASURED MEASURED READING SETTING CHECK FOR THE FOLLOWING:
Power Motor Winding
(See Chart) R x 1 Damaged winding or cord
Cord (1 Phase)
Power Motor Winding
(See Chart) R x 1 Damaged winding or cord
Cord (3 Phase)
Power Ground to Motor Winding
Infinity to 200 R x 100K
Cord (Green to Red, Black or White)
Power Ground to Seal Probe (Opt.)
Infinity to 200 R x 100K
Cord (Green to Brown)
Float Ground to Float Contacts
Infinity to 200 R x 100K Water in float or damaged cord
Cord (Green to Black or White)
Float Float Contacts
R x 1 Switch has failed or damaged cord
Cord (Black to White)
NOTE: Readings may vary slightly depending on length of wire running to the motor and the accuracy of the measurement instrument.
0 - Float On
Infinity-Float Off
Damaged winding or cord
moisture in motor
Water in seal chamber or
damaged cord
23833A150 11/08/12
4
Page 5
TESTING COMPONENTS IN CONTROL BOX
WARNING
To prevent electrical shock, disconnect power entering
the control box and turn the circuit breaker in the
control box to the “OFF” position.
CONTRACTOR
1. Physically examine the contractor for badly burnt
or sticking contacts. The contractor arm should
move in and out freely.
2. Remove the wires on the coil to the contactor and
measure the resistance. Zero the ohmmeter, and on
the R x 1 scale you should read approximately 138
ohms.
3. Often a burnt coil can be spotted by merely looking
to see if it is badly discolored or has a dark spot on it.
TRANSFORMER (3 PHASE PANELS ONLY)
208 VOLT
1. Remove the wires from the primary side (H3-H4)
and also from the secondary side (X2-XF-X1).
2. With an ohmmeter on the R x 1 scale touch
terminals H3 and H4 (primary), you should get a
reading of approximately 15.6 ohms for Simplex
panels, and 5.8 ohms for Duplex panels.
3. With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4. With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
230 VOLT
1. Remove the wires from the primary side (H2-H4)
and also from the secondary side (X2-XF-X1).
2. With an ohmmeter on the R x 1 scale touch
terminals H2 and H4 (primary), you should get a
reading of approximately 14 ohms for Simplex
panels, and 6.5 ohms for Duplex panels.
3. With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4. With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
460 VOLT
1. Remove the wires from the primary side (H1-H4)
and also from the secondary side (X2-XF-X1).
2. With an ohmmeter on the R x 1 scale touch
terminals H1 and H4 (primary), you should get a
reading of approximately 49.7 ohms for Simplex
panels, and 21.5 ohms for Duplex panels.
3. With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4. With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
OVERLOAD BLOCK (3 PHASE PANELS ONLY)
1. Remove the wires from the terminals on the side of
the overload block.
2. With an ohmmeter on the R x 1 scale touch the two
terminals, you should get a reading of 0. If you do
not get this reading, push the large black reset
button on the front of the overload block.
3. You may test the inner switching mechanism by
pushing the small black button on the front of the
overload block to trip the switch and pushing the
large black button to reset it. If the inner switch
does not work properly replace the overload block.
OVERLOAD HEATERS (3 PHASE PANELS ONLY)
1. Remove the heaters from the overload block and
examine them for physical damage. A slight
discoloration is normal, but if they are melted or
warped they should be replaced.
FUSES
1. Pull the fuse out of the fuse block and check for
continuity with an ohmmeter.
2. With an ohmmeter on the R x 1 scale, you should
get a reading of 0. If you do not, replace it with the
same type and rating that is shown on the decal
located next to the fuse block.
OVERRIDE RELAY (DUPLEX PANELS ONLY)
1. Physically examine the relay for burnt or stuck
contacts and for a burnt or discolored coil.
2. Remove the relay from the socket and with an
ohmmeter on R x 1000 scale, you should read
approximately 7.68 ohms on pins 13 and 14.
Often a burnt coil can be spotted by merely
looking to see if it is badly discolored or has a dark
spot on it.
ALARM LIGHT
1. The light should activate when the alarm float con nections are jumpered, if not replace the light bulb.
ALTERNATOR RELAY (DUPLEX PANELS ONLY)
1. When power is on and the relay is functioning
properly, one of the two lights on top of the relay
should be on.
2. With circuit breaker turned “off”, remove relay from
socket. With an ohmmeter on the R x 1000 scale,
touch the alternator coil terminals. The “black” lead
5
23833A150 11/08/12
Page 6
TESTING COMPONENTS IN CONTROL BOX
should be on pin 3, and the “red” lead should be on
pin 5. You should have a reading of approximately
920-1020 ohms.
3. If alternator shows physical damage or does not test
properly, replace it.
KLIXON OVERLOAD (1 PHASE PANELS ONLY)
1. Remove black wire from the bottom of contactor
and the white wire from the “B” terminal for the pump.
Clip ohmmeter leads to the black and white wires
and with the ohmmeter on R x 1, you should have a
reading of 0. If you do not, push in on the reset button
and check again. If you still do not read 0, replace
overload.
START AND RUN CAPACITOR
NOTE: A good sign of a failed capacitor is a bulged or
swollen enclosure, leaking oil or a burnt smell. This is
true on both types of capacitors.
1. With power shut off, short the terminals of the
capacitors together with a screwdriver or jumper
cables. This will discharge any voltage stored in the
capacitor.
2. Remove the wires from the ends of the capacitor.
3. Set the ohmmeter on R x 10,000 (10K) and adjust
needle to zero, after clipping the ohmmeter leads
together.
4. Clip one lead to one side of the capacitor terminal
and touch the other lead to the other capacitor
terminal. If the capacitor is good, the needle will go
towards zero and then drift slowly towards infinity.
If the ohmmeter does not read as described, the
capacitor is bad and must be replaced.
5. If the capacity is checked a second time, be sure to
reverse the ohmmeter leads to get a correct reading.
START RELAY
1. With the power shut off, disconnect the wires going
to the relay.
2. Set the ohmmeter to R x 1,000 and adjust the
needle to zero, after clipping the ohmmeter leads
together.
3. Check the resistance between terminals 1 and 2 on
the relay. If the relay is good, the ohmmeter will
read 0.
4. Check the resistance between terminals 2 and 5.
The ohmmeter should read approximately 6,000
ohms. If it reads 0 or infinity, the relay is bad.
NOTE: The relay can check good according to the
above test and still not work properly. The contacts
between terminals 1 and 2, that disconnect the start
winding, may be stuck or burnt together, keeping the
winding in the circuit until the overload trips. If this
happens, replace the relay.
23833A150 11/08/12
6
Page 7
TROUBLESHOOTING CHART
(SIMPLEX PANELS)
Motor overload tripped. (1 PHASE ONLY) Reset by pushing Klixon overload reset button. If overload
CAUSE REMEDY
A
trips again, check power supply voltage. Check motor winding resistance, make
sure pump shaft is not locked.
Position
Hand-
Auto Run
Problem Switch Light Check Pump
Tripped circuit breaker or Reset breakers or replace fuses. If they continue to blow, check amp capacity of
(3 PHASE ONLY) Reset by pushing overload reset button. If overload does not
trip again problem may be fixed. If overload trips again, check power supply
voltage. Check motor winding resistance, make sure pump shaft is not locked.
B
fuse at power supply wire and breakers. Make sure it is wired properly and that you have the correct
Does Not Auto On H-I
Turn Off
Tripped circuit breaker Reset by pushing handle down to “OFF” position and resetting to “ON” position.
panel. power supply system. (See instructions “Power Supply”).
C
Hand Off A-C-B-
Pump D-F
Control circuit fuse blown. Check fuse per instructions. Replace fuse with same type and rating.
Level in basin may not be Check basin. Run pump manually to see if pump operates properly.
in control panel. Make sure that wires are not shorted and that the box is wired properly.
D
E
high enough to turn
switch on.
Does Not
Run
Auto Off A-F-C-B-
E-D-H Auto
Or On G-I
7
May not be wired properly. Check wiring per wiring diagram. Make sure pump is connected to terminal
F
Too much water coming Reduce water flow. Pump may need servicing.
block properly.
G
into basin.
Hand
Alarm
Activates
Auto Off A-H-D-F
Float switch may have Operate manually to see if basin pumps down and alarm goes off. Repair float if
H
failed. necessary.
Circuit Auto-
Pump or discharge line Pull pump and check discharge line and pump inlet. (CAUTION: Never put
I
Breaker Off- Off F-J
may be plugged. hands on grinder impeller unless power is turned off).
Tripped Hand
May be short circuit in Check wiring. (Short will not be located in control cucuit unless control circuit
J
wiring or pump power fuse is blown). Check motor. (See chart for checking pump cables).
Fuse in Auto-
May be failed component Check components per instructions.
supply–Short in motor.
K
Control Circuit Off- Off G-H-K-I
Blown Hand
23833A150 11/08/12
Wrong operating voltage Check voltage and make sure relays and contactors are of proper voltage.
operating coil.
L
or wrong voltage
Control Auto- On
Box Off- Or L
components.
Buzzes Hand Off
Page 8
TROUBLESHOOTING CHART
(DUPLEX PANELS)
Motor overload tripped. (1 PHASE ONLY) Reset by pushing Klixon overload reset button. If overload
CAUSE REMEDY
A
trips again, check power supply voltage. Check motor winding resistance, make
sure pump shaft is not locked.
(3 PHASE ONLY) Reset by pushing overload reset button. If overload does not
Position
Hand-
Auto Run
Problem Switch Light Check
23833A150 11/08/12
Tripped circuit breaker or Reset breakers or replace fuses. If they continue to blow, check amp capacity of
trip again problem may be fixed. If overload trips again, check power supply
voltage. Check motor winding resistance, make sure pump shaft is not locked.
B
Pump
1 AND 2
Hand On G-A-L-K
Will Not Run
Hand Off C-E-B-G
Auto On A-G-L-K
Tripped circuit breaker Reset by pushing handle down to “OFF” position and resetting to “ON” position.
Override relay not working Try operating both pumps in “HAND” position. If the run light comes on and
Control circuit fuse blown. Check fuse per instructions. Replace fuse with same type and rating.
Level in basin may not be Check basin. Run pump manually to see if pump operates properly.
E
F
1 OR 2
Will Not Run
Auto On A-G-K-L
C
in control panel. Make sure that wires are not shorted and that the box is wired properly.
B-E-G
D
properly pumps operate properly, replace override relay.
fuse at power supply panel. wire and breakers. Make sure it is wired properly and that you have the correct
– wrong supply voltage power supply system. (See instructions “Power Supply”).
F-I-C-
Pump
Auto Off
Hand On A-G-K
Hand Off C-G-L
May not be wired properly. Check wiring per wiring diagram. Make sure pump is connected to terminal
high enough to turn
switch on.
G
block properly.
Auto Off M-F-G
Both
Auto Lights H-I-J
8
Too much water coming Reduce water flow. Pump may need servicing.
Float switch may have Operate manually to see if basin pumps down and alarm goes off. Repair float if
Pump or discharge line Pull pump and check discharge line and pump inlet. (CAUTION: Never put
H
into basin.
I
failed. necessary.
J
No
On
One
Only
Light
Alarm
Activates
On
Auto G-D
May be failed component Check components per instructions.
may be plugged. hands on grinder impeller unless power is turned off).
Run
Auto E-L
K
operating coil.
On
Light
Wrong operating voltage Check voltage and make sure relays and contactors are of proper voltage.
L
Circuit Auto-
May not be lead pump in Let float switches cycle basin to see if alternator is alternating pumps. If not
or wrong voltage
components.
M
Breaker Off- Off G-N
Tripped Hand
Fuse in Auto-
May be short in circuit in Check wiring. (Short will not be located in control circuit unless control circuit
alternating phase — check alternator relay per instructions.
alternator may not be
working properly.
N
wiring or pump power fuse is blown). Check motor. (See chart for checking pump cables).
supply—Short in motor.
Control Circuit Off- Off H-I-J-K
Blown Hand
Control Auto- On
Box Off- or L
Buzzes Hand Off
Page 9
PUMP CURRENT DRAW, WINDING RESISTANCE
OVERLOAD HEATER SELECTION*
RESISTANCE
MODEL HP VOLTAGE PHASE RPM F.L.A. L.R.A. BLK-WH BLK-RED WH-RED HEATER HEATER NO.
WGL20-01 2 208 1 3450 15.0 52.5 1.14-1.26 4.63-5.11 5.77-6.37 — —
WGL20-21 2 230 1 3450 12.5 44.0 1.46-1.62 7.20-8.00 8.66-9.62 — —
WGL20-03 2 208 3 3450 9.5 34.0 2.65-2.93 2.65-2.93 2.65-2.93 K50 13621A091
WGL20-23 2 230 3 3450 8.4 32.5 3.12-3.45 3.12-3.45 3.12-3.45 K49 13621A062
WGL20-43 2 460 3 3450 4.2 16.3 12.5-13.8 12.5-13.8 12.5-13.8 K34 13621A104
*WARNING: On 3 phase panels, overload heater elements are not factory installed in the overload relay. Elements must be purchased
separately and correspond with the above chart. This must be done before the panel is put into service. Failure to install the
elements before the panel is put into service, or failure to install the correct size elements, may result in pump failure. All pump
and panel warranties will be void if the above guidelines are not followed
NOTICE
All standard CGL (Simplex) Series control panels manufactured after
July 1, 1993 will have the following changes:
Previous Part No. New Part No.
Pump Run 21973A002 (Holder) 21973A013
Light Ass’y. 21974A001 (Bulb)
Seal Leak 21973A001 (Holder) 21973A012
Light Ass’y. 21974A001 (Bulb)
9
23833A150 11/08/12
Page 10
USE COPPER WIRE ONLY
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
1 AMP, 230V, ABC-1
ALARM CIRCUIT FUSE
1 2 3 4 5 6 7 R W B
OVERLOAD
PUSH IN
TO RESET
PUMP
PUMP
RUN
AUTO
OFF
LIGHT
HAND
SEAL
LEAK
LIGHT
GRD.
23833A150 11/08/12
10
Page 11
13-3/8
10
5/16 DIA.
15-5/16
ENCLOSURE
(21981C106A)
WIRING DIAGRAM
U.L. LABEL
TERMINAL BLK.
CIRCUIT BREAKER
(21985A001)
END SECTION
(21996A000)
(21995A000)
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
USE COPPER WIRE ONLY
1 AMP, 230V, ABC-1
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
ALARM CIRCUIT FUSE
1 2 3 4 5 6 7 R W B
PUMP
AUTO
HAND
7-23/32
BACK PANEL
(21981C110A)
OVERLOAD
PUSH IN
TO RESET
OFF
14-5/8
15-1/2
START RELAY
(21990A000)
CAPACITOR BRACKET (2)
(21989A002)
MOUNTING BRACKET
(21997B024)
START CAPACITOR
(12141A005)
KLIXON OVERLOAD
(20704A008)
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
(21973A002)
LIGHT BULB (2)
PUMP
RUN
LIGHT
SEAL
LEAK
LIGHT
GRD.
(21974A001)
RUN CAPACITOR
(23185A000)
LIGHT ASSEMBLY
(21973A001)
END SECTION
(21996A000)
GROUND LUG
(21994A001)
CAT. NO. CGL-021SW
FUSE HOLDER (2)
(21991A001)
11
FUSE (2)
(20514A009)
CONTACTOR
(22914A005)
TERMINAL BLK. (10)
(21995A000)
23833A150 11/08/12
Page 12
13-3/8
10
5/16 DIA.
15-5/16
ENCLOSURE
(21981C106A)
WIRING DIAGRAM
U.L. LABEL
TERMINAL BLK.
CIRCUIT BREAKER
(21985A001)
END SECTION
(21996A000)
(21995A000)
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
USE COPPER WIRE ONLY
PUMP
AUTO
HAND
7-23/32
BACK PANEL
(21981C110A)
OVERLOAD
PUSH IN
TO RESET
OFF
14-5/8
15-1/2
START RELAY
(21990A000)
CAPACITOR BRACKET (2)
(21989A002)
MOUNTING BRACKET
(21997B024)
START CAPACITOR
(12141A005)
KLIXON OVERLOAD
(20704A008)
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
(21973A002)
LIGHT BULB
PUMP
RUN
LIGHT
(21974A001)
RUN CAPACITOR
(23185A000)
CAT. NO. CGL(LD)-21SW
23833A150 11/08/12
FUSE HOLDER (2)
(21991A001)
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
12
1 AMP, 230V, ABC-1
ALARM CIRCUIT FUSE
FUSE (2)
(20514A009)
1 2 3 4 5 6 R W B
CONTACTOR
(22914A005)
TERMINAL BLK. (9)
(21995A000)
END SECTION
(21996A000)
GROUND LUG
(21994A001)
GRD.
Page 13
15-27/64
(22913A010)
12
5/16 DIA.
ENCLOSURE
(21981C107A)
WIRING DIAGRAM
U.L. LABEL
CIRCUIT BREAKER
(21985A003)
17-7/16
(22000A020 OR 22000A011)
FLASHER
(22002A001)
ALARM LIGHT
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
1 2 3 4 5 6 7 M1 M2 M3
7-11/16
BACK PANEL
(21981C111A)
MOUNTING BRACKET
(21997B022)
PUMP
AUTO
OFF
HAND
SEAL
LEAK
LIGHT
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
16-3/4
17-1/2
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
PUMP
RUN
LIGHT
GRD.
(21973A002)
LIGHT BULB (2)
(21974A001)
LIGHT ASSEMBLY
(21973A001)
FUSE HOLDER
(21991A001)
FUSE
(20514A000)
TRANSFORMER
(22053A010)
FUSE
(22514A007)
CAT. NO. CGL-23SW
MAGNETIC STARTER
(24024A008)
13
AUX. CONTACT
FUSE (2)
(20514A014)
GROUND LUG
(21994A001)
END SECTION
(21996A000)
TERMINAL BLK. (10)
(21995A000)
23833A150 11/08/12
Page 14
15-27/64
12
5/16 DIA.
ENCLOSURE
(21981C107A)
WIRING DIAGRAM
U.L. LABEL
17-7/16
CIRCUIT BREAKER
(22362A001)
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
ON
OFF
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
1 2 3 4 5 6 7 M1 M2 M3
7-11/16
BACK PANEL
(21981C111A)
MOUNTING BRACKET
(21997B022)
PUMP
AUTO
OFF
HAND
SEAL
LEAK
LIGHT
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
16-3/4
17-1/2
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
PUMP
RUN
LIGHT
(21973A002)
LIGHT BULB (2)
(21974A001)
LIGHT ASSEMBLY
(21973A001)
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
TRANSFORMER
(22053A010)
FUSE
(20514A007)
GRD.
23833A150 11/08/12
CAT. NO. CGL-43SW
MAGNETIC STARTER
(24024A008)
14
AUX. CONTACT
(22913A010)
FUSE (2)
(20514A012)
GROUND LUG
(21994A001)
END SECTION
(21996A000)
TERMINAL BLK. (10)
(21995A000)
Page 15
17-31/64
12
5/16 DIA.
WIRING DIAGRAM
ENCLOSURE
(21981C108A)
U.L. LABEL
CONTACTOR (2)
(22914A005)
FUSE (2)
(20514A009)
FUSE HOLDER (2)
(21991A001)
RELAY SOCKET
(23527A000)
19-31/64
(22000A020 OR 22000A011)
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
USE COPPER WIRE ONLY
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
GRD.
FLASHER
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
1 2 3 4 5 6 7
ALARM LIGHT
OVERRIDE RELAY
(23634A005)
LOAD 2
LOAD 1
RELAY SOCKET
(23527A002)
1 2 3 4 5 6 7
10-5/8
GRD.
START RELY (2)
(21990A002)
OVERLOAD OVERLOAD
PUSH IN
TO RESET
PUMP
AUTO
OFF
HAND
PUMP 1
RUN
PUMP 1
SEAL LEAK
TO RESET
SEAL LEAK
18-7/8
19-5/8
BACK PANEL
(21981C112A)
CAPACITOR BRACKET (2)
(16754A003)
START CAPACITOR (2)
(22747A000)
END CAP (2)
(20332A004)
CAPACITOR BRKT. (2)
(16754A002)
RUN CAPACITOR (2)
(23185A000)
MOUNTING BRKT.
(21997C025)
KLIXON OVERLOAD (2)
(20704A008)
TOGGLE SWITCH (2)
OFF
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
PUSH IN
PUMP
AUTO
HAND
PUMP 2
RUN
PUMP 2
CAT. NO. CGL-01DW
15
GROUND LUG (2)
(21994A001)
ALTERNATOR RELAY
(22045A001)
TERMINAL BLK. (16)
(21995A000)
END SECTION (2)
(21996A000)
23833A150 11/08/12
Page 16
17-31/64
12
5/16 DIA.
WIRING DIAGRAM
ENCLOSURE
(21981C108A)
U.L. LABEL
CONTACTOR (2)
(22914A005)
FUSE (2)
(20514A009)
FUSE HOLDER (2)
(21991A001)
RELAY SOCKET
(23527A000)
19-31/64
(22000A020 OR 22000A011)
FLASHER
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
USE COPPER WIRE ONLY
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
GRD.
ALARM LIGHT
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
1 2 3 4 5 6 7
OVERRIDE RELAY
(23634A005)
LOAD 2
LOAD 1
RELAY SOCKET
(23527A002)
1 2 3 4 5 6 7
10-5/8
GRD.
START RELY (2)
(21990A002)
OVERLOAD OVERLOAD
PUSH IN
TO RESET
PUMP
AUTO
OFF
HAND
PUMP 1
RUN
PUMP 1
SEAL LEAK
SEAL LEAK
18-7/8
19-5/8
BACK PANEL
(21981C112A)
CAPACITOR BRKT (4)
(16754A002)
START CAPACITOR (2)
(12141A005)
RUN CAPACITOR (2)
(23185A000)
MOUNTING BRKT.
(21997C025)
KLIXON OVERLOAD (2)
(20704A008)
TOGGLE SWITCH (2)
OFF
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
PUSH IN
TO RESET
PUMP
AUTO
HAND
PUMP 2
RUN
PUMP 2
23833A150 11/08/12
CAT. NO. CGL-21DW
16
GROUND LUG (2)
(21994A001)
ALTERNATOR RELAY
(22054A001)
TERMINAL BLK. (16)
(21995A000)
END SECTION (2)
(21996A000)
Page 17
17-31/64
CAT. NO. CGL(LD)-21DW
12
5/16 DIA.
WIRING DIAGRAM
ENCLOSURE
(21981C108A)
U.L. LABEL
CONTACTOR (2)
(22914A005)
FUSE (2)
(20514A009)
FUSE HOLDER (2)
(21991A001)
RELAY SOCKET
(23527A000)
19-31/64
(22000A020 OR 22000A011)
FLASHER
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
USE COPPER WIRE ONLY
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
GRD.
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
R W B 1 2 3 4
ALARM LIGHT
OVERRIDE RELAY
(23634A005)
LOAD 2
LOAD 1
RELAY SOCKET
(23527A002)
5 6 7 8 9 W B
10-5/8
GRD.
START RELY (2)
(21990A000)
OVERLOADOVERLOAD
PUSH IN
TO RESET
PUMP
AUTO
OFF
HAND
PUMP 1
RUN
PUMP 1
SEAL LEAK
TO RESET
PUMP 2
PUMP 2
SEAL LEAK
18-7/8
19-5/8
BACK PANEL
(21981C112A)
CAPACITOR BRKT. (4)
(16754A002)
START CAPACITOR (2)
(12141A005)
RUN CAPACITOR (2)
(23185A000)
MOUNTING BRKT.
(21997C025)
KLIXON OVERLOAD (2)
(20704A008)
TOGGLE SWITCH (2)
OFF
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (2)
(21974A001)
PUSH IN
PUMP
AUTO
HAND
RUN
17
GROUND LUG (2)
(21994A001)
ALTERNATOR RELAY
(22054A001)
TERMINAL BLK. (14)
(21995A000)
END SECTION (2)
(21996A000)
23833A150 11/08/12
Page 18
17-31/64
12
5/16 DIA.
WIRING DIAGRAM
ENCLOSURE
(21981C108A)
U.L. LABEL
CIRCUIT BREAKER (2)
(21985A003)
19-31/64
(22000A020 OR 22000A011)
FLASHER
(22002A001)
BACK PANEL
(21981C112A)
USE COPPER WIRE ONLY
AUX. CONTACT (2)
(22913A010)
MAGNETIC STARTER (2)
(24024A008)
ALARM LIGHT
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
ALARM CIRCUIT FUSE
M1 M2 M3 1 2 3 4 5
GRD.
10-5/8
1 AMP, 250V, ABC-1
LOAD 2
LOAD 1
MOUNTING BRKT.
(21997C027)
PUMP 1
AUTO
OFF
HAND
PUMP 1
RUN
PUMP 1
SEAL LEAK
CONTROL CIRCUIT FUSE
6 7 8 9 10 M1 M2 M3
PUMP 2
AUTO
HAND
PUMP 2
RUN
PUMP 2
SEAL LEAK
1 AMP, 250V, FNM-1
GRD.
18-7/8
19-5/8
OFF
TOGGLE SWITCH (2)
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
RELAY SOCKET
(23527A002)
OVERRIDE RELAY
(23634A005)
FUSE (2)
(20514A014)
TRANSFORMER
(22053A001)
FUSE
(20514A007)
RELAY SOCKET
(23527A000)
ALTERNATOR RELAY
(22054A001)
CAT. NO. CGL-23DW
23833A150 11/08/12
18
GROUND LUG (2)
(21994A001)
END SECTION (2)
(21996A000)
TERMINAL BLK. (16)
(21995A000)
Page 19
17-31/64
12
5/16 DIA.
ENCLOSURE
(21981C108A)
U.L. LABEL
19-31/64
CIRCUIT BREAKER (2)
(22362A001)
(22000A020 OR 22000A011)
FLASHER
(22002A001)
BACK PANEL
(21981C112A)
USE COPPER WIRE ONLY
ON
OFF
ALARM LIGHT
ON
OFF
10-5/8
MOUNTING BRKT.
(21997C027)
PUMP 1
AUTO
OFF
HAND
PUMP 1
RUN
PUMP 1
SEAL LEAK
SEAL LEAK
PUMP 2
AUTO
HAND
PUMP 2
RUN
PUMP 2
18-7/8
OFF
19-5/8
TOGGLE SWITCH (2)
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
WIRING DIAGRAM
CAT. NO. CGL-43DW
AUX. CONTACT (2)
(22913A010)
MAGNETIC STARTER (2)
(24024A008)
19
GROUND LUG (2)
(21994A001)
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
ALARM CIRCUIT FUSE
R W B 1 2 3 4
GRD.
END SECTION (2)
(21996A000)
1 AMP, 250V, ABC-1
LOAD 2
LOAD 1
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
R W B 1 2 3 4
GRD.
TERMINAL BLK. (16)
(21995A000)
RELAY SOCKET
(23527A002)
OVERRIDE RELAY
(23634A005)
FUSE (2)
(20514A012)
TRANSFORMER
(22053A011)
FUSE
(20514A007)
RELAY SOCKET
(23527A000)
ALTERNATOR RELAY
(22054A001)
23833A150 11/08/12
Page 20
START
MAIN
PUMP MOTOR
BLK
B
BLK
KLIXON OVERLOAD
M1
M1
BLK
BLK
BREAKER
20A
L2
L1
INCOMING 230V 1 PH
GRN
BLK
WH
RED
BRN
FLOAT CONTROLS MUST BE RATED
PUMP ON
PUMP OFF
FOR 2 AMPS AT 115 VOLTS
POWER COR D
HIGH WATER
CAT. NO. CGL-21SW
230 VOLT, 1 PHASE
7RWB
WH
RED
R
W
START CAPACITOR
RUN CAPACITOR
YEL
RED YEL
BLK
2
5
BLK
BLUE
WH/GRAY
1
SR
SR
AL-ALARM LIGHT (RED)
F-FLASHER
N
WH
AL
F
Y-RUN LIGHT (YELLOW)
WH
Y
YEL/RED
M1
WH/RED
HIGH WATER
56
BRN
1 AMP FUSE
OR
BLUE
1 AMP
FUSE
M1-MOTOR CONTACTOR
WH/VIO
HAND
M1
OFF
R-SEAL LEAK LIGHT (RED)
VIO
AUTO
M1
GRAY
1 2
VIO
4
PUMP OFF
3
PUMP ON
TO SEAL LEAK
PROBE IN PUMP
7
WH/YEL
R
OR
BLK
56
WH
BLK
34
WH
BLK
12
WH
TO GROUND BAR
NOTE: CONNECT ALL GREEN WIRES
START
MAIN
PUMP MOTOR
BLK
B
BLK
KLIXON OVERLOAD
M1
M1
BLK
BLK
BREAKER
20A
L2
L1
INCOMING 200V 1 PH
GRN
BLK
BLK
BLK
BLK
WH
RED
BRN
POWER COR D
WH
WH
WH
HIGH WATER
PUMP ON
PUMP OFF
CAT. NO. CGL-01SW
208 VOLT, 1 PHASE
FOR 2 AMPS AT 115 VOLTS
FLOAT CONTROLS MUST BE RATED
WH
RED
R
W
START CAPACITOR
RUN CAPACITOR
YEL
RED YEL
BLK
2
5
BLK
BLUE
WH/GRAY
1
SR
SR
AL-ALARM LIGHT (RED)
F-FLASHER
N
WH
AL
F
Y-RUN LIGHT (YELLOW)
WH
Y
YEL/RED
M1
WH/RED
HIGH WATER
56
BRN
1 AMP FUSE
OR
BLUE
1 AMP
FUSE
M1-MOTOR CONTACTOR
M1
WH/VIO
OFF
HAND
R-SEAL LEAK LIGHT (RED)
VIO
AUTO
M1
GRAY
1 2
VIO
4
PUMP OFF
3
PUMP ON
7RWB
56
34
12
TO SEAL LEAK
PROBE IN PUMP
7
CIRCUIT MAY OR MAY NOT BE USED
WH/YEL
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
R
OR
TO GROUND BAR
NOTE: CONNECT ALL GREEN WIRES
23833A150 11/08/12
20
Page 21
CIRCUIT BREAKER
208 - 230 V - 15 AMP
460V - 15 AMP
L3
L2
L1
INCOMING 3 PH
208V, 230V, 460V
PUMP MOTOR
M1
M2
OVERLOAD ELEMENTS
BLK
M1
M1
BLK
2
5
M1
GRN
AL-ALARM LIGHT (RED)
M3M2
F-FLASHER
Y-RUN LIGHT (YELLOW)
WH
WH
M3
WHITE
BLK
GRN
100VA
PRIMARY
FUSES
1
TRANSFORMER
H2 H4
H3
H1
1 AMP FUSE
X1 X2
BLUE
1 AMP FUSE
XF
F
WH/RED
HIGH WATER
Y
AL
T.O.C.
RED
YEL/RED
M1
WH/VIO
6
5
OFF
AUTO
HAND
OR
R-SEAL LEAK LIGHT (RED)
M1-MOTOR CONTACTOR
TOC-THERMAL OVERLOAD
CONTACT
M1
VIO
M1
GRAY
2
PUMP OFF
1
OR
M1
7
56
34
12
TO SEAL LEAK
PROBE IN PUMP
7
VIO
4
CIRCUIT MAY OR MAY NOT BE USED
WH/YEL
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
R
PUMP ON
3
OR
NOTE: CONNECT ALL GREEN WIRES
BLK
WH
RED
BRN
BLK
WH
BLK
BLK
WH
WH
PUMP ON
TO GROUND BAR
FOR 2 AMPS AT 115 VOLTS
FLOAT CONTROLS MUST BE RATED
POWER COR D
HIGH WATER
PUMP OFF
208, 230 OR 460 VOLT, 3 PHASE
CAT. NO. CGL-23SW OR CGL-43SW
START
MAIN
PUMP MOTOR
BLK
B
BLK
KLIXON OVERLOAD
M1
M1
BLK
BLK
BREAKER
20A
L2
L1
INCOMING 230V 1 PH
WH
RED
R
W
START CAPACITOR
RUN CAPACITOR
YEL
REDYEL
BLK
2
5
BLK
BLUE
WH/GRAY
1
SR
SR
AL-ALARM LIGHT (RED)
F-FLASHER
N
WH
AL
F
Y-RUN LIGHT (YELLOW)
WH
Y
YEL/RED
M1
WH/RED
HIGH WATER
56
BRN
BLUE
1 AMP
FUSE
OR
1 AMP FUSE
M1-MOTOR CONTACTOR
WH/VIO
OFF
HAND
M1
VIO
AUTO
M1
GRAY
OR
1 2
VIO
4
PUMP OFF
3
GRN
BLK
WH
BLK
BLK
BLK
RED
POWER COR D
WH
WH
WH
HIGH WATER
PUMP ON
PUMP OFF
RWB
56
34
12
TO GROUND BAR
PUMP ON
FOR 2 AMPS AT 115 VOLTS
NOTE: CONNECT ALL GREEN WIRES
FLOAT CONTROLS MUST BE RATED
230 VOLT, 1 PHASE
CAT. NO. CGL(LD)-21SW
21
23833A150 11/08/12
Page 22
START
MAIN
PUMP MOTOR
BLK
WH
B
W
BLK
KLIXON OVERLOAD
BLK
M2
M2
BLK
BLK
20A
BREAKER
L2
L1
INCOMING 208V 1 PH
20A
BREAKER
BLK
BLK
M1
M1
BLK
BLK
KLIXON OVERLOAD
B
WH
BLK
MAIN
START
PUMP MOTOR
START CAP.
RUN CAP.
RED
YEL
YEL
R
RED
2
SR
5
5
SR
2
RED
R
W
YEL
RED
RUN CAP.
AL-ALARM LIGHT (RED)
F-FLASHER
M1-MOTOR CONTACTOR
WH
AL
Y-RUN LIGHT (YELLOW)
WH
Y
M1
YEL/RED
WH/GRAY
N
1
SR
M1
F
WH/RED
M1
HAND
WH/BLUE
VIOLET
OFF
AUTO
9
BLK
SR
1
HIGH WATER
8
BRN
WH/GRAY
YEL
1 AMP FUSE
ORANGE
1 AMP FUSE
START CAP.
WH/BLUE
WH/BLK
3
2
OR
AR- ALTERNATOR RELAY
WH
3
4
AR
5
WH/GRAY
12
6
OR
1
8
AR
AR
WH/YEL
2
Y
BLUE/RED
M2
M2
WH/BLK
5
WH/YEL
PUMP ON
PUMP OFF
4
RED
HAND
OR
RED
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
WH
M2
OR
14
WH/BRN
GRAY
OR
9
7
OFF
AUTO
6
OR
13
TO SEAL LEAK
WH/BRN
OVERRIDE
OR
R- SEAL LEAK LIGHT (RED)
PROBE IN PUMP 1
1
R
B
RW
10
89
67
TO SEAL LEAK
PROBE IN PUMP 2
45
23
10
1RW
B
WH/VIO
R
OR
BLK
BLK
BLK
BLK
GRN
BLK
WH
RED
BRN
WH
WH
WH
WH
BRN
GRN
BLK
WH
RED
TO GROUND BAR
NOTE: CONNECT ALL GREEN WIRES
HIGH WATER
OVERRIDE
PUMP ON
PUMP OFF
FOR 2 AMPS AT 115 VOLT S
FLOAT CONTROLS MUST BE RATED
POWER COR D PUMP 2
230 VOLT, 1 PHASE
CAT. NO. CGL-21DW
POWER COR D PUMP 1
START
MAIN
PUMP MOTOR
BLK
WH
B
BLK
KLIXON OVERLOAD
BLK
M2
M2
BLK
BLK
20A
BREAKER
L2
L1
INCOMING 208V 1 PH
20A
BREAKER
BLK
M1
M1
BLK
KLIXON OVERLOAD
B
WH
BLK
MAIN
START
PUMP MOTOR
START CAP.
RUN CAP.
RED
YEL
YEL
R
W
RED
2
SR
5
BLK
5
BLK
SR
2
RED
R
W
YEL
RED
RUN CAP.
AL-ALARM LIGHT (RED)
WH/GRAY
1
SR
F-FLASHER
N
WH
AL
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
WH
Y
M1
YEL/RED
M1
F
WH/RED
M1
HAND
WH/BLUE
VIOLET
OFF
AUTO
9
BLK
SR
1
HIGH WATER
8
BRN
WH/GRAY
YEL
1 AMP FUSE
ORANGE
1 AMP FUSE
START CAP.
WH/BLUE
8
WH/BLK
3
2
OR
AR- ALTERNATOR RELAY
WH
3
4
AR
5
WH/GRAY
12
6
OR
1
AR
AR
Y
BLUE/RED
M2
WH/YEL
2
M2
WH/BLK
5
WH/YEL
PUMP ON
PUMP OFF
4
RED
HAND
OR
RED
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
WH
M2
OR
WH/BRN
GRAY
OR
9
7
OFF
AUTO
6
OR
R- SEAL LEAK LIGHT (RED)
13
14
TO SEAL LEAK
PROBE IN PUMP 1
TO SEAL LEAK
PROBE IN PUMP 2
CIRCUIT MAY OR MAY NOT BE USED
1
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
WH/BRN
OVERRIDE
10
WH/VIO
R
R
OR
OR
B
RW
10
89
67
45
23
1RW
B
BLK
BLK
BLK
BLK
BLK
GRN
WH
RED
BRN
WH
WH
WH
WH
BRN
GRN
BLK
WH
RED
TO GROUND BAR
NOTE: CONNECT ALL GREEN WIRES
HIGH WATER
OVERRIDE
PUMP ON
PUMP OFF
FOR 2 AMPS AT 115 VOLT S
FLOAT CONTROLS MUST BE RATED
POWER COR D PUMP 2
208 VOLT, 1 PHASE
CAT. NO. CGL-01DW
POWER COR D PUMP 1
23833A150 11/08/12
22
Page 23
CIRCUIT BREAKER
208V, 230V - 15 AMP
460V - 15 AMP
L3
L2
L1
INCOMING 3 PH
208V, 230V, 460V
CIRCUIT BREAKER
208V, 230V - 15 AMP
460V - 15 AMP
PUMP MOTOR
PUMP MOTOR
M2
BLK
M2
M1
BLK
M2
M3
BLK
OVERLOAD ELEMENTS
M2
BLK
M1
BLK
OVERLOAD ELEMENTS
M3
AL-ALARM LIGHT (RED)
F-FLASHER
Y-RUN LIGHT (YELLOW)
WH
WH
WHITE
GRN
H4
150 VA
TRANSFORMER
X2 X1
H2
H3
H1
FUSES
PRIMARY
BLK
1 AMP FUSE
XF
ORANGE
F
BLUE
HIGH WATER
1 AMP FUSE
Y
AL
YEL/RED
M1
WH/RED
M1
WH/BLUE
VIOLET
89
BRN
OFF
AUTO
HAND
ORANGE
AR- ALTERNATOR RELAY
M1-MOTOR CONTACTOR
TOC - THERMAL OVERLOAD
CONTACT
WH
3
4
T.O.C.
AR
5
RED
M1
WH/GRAY
12
6
OR
WH/BLUE
1
AR
WH/BLK
3
5
PUMP OFF
2
4
RED
OR
AR
PUMP ON
OR
M2
WH/YEL
2
WH/BLK
M2
WH/YEL
Y
BLUE/RED
HAND
RED
R- SEAL LEAK LIGHT (RED)
OR-OVERRIDE RELAY
13
OR
14
M3
M1 M2
10
89
67
TO SEAL LEAK
PROBE IN PUMP 1
TO SEAL LEAK
PROBE IN PUMP 2
45
WH/VIO
23
10
1
M3
M1 M2
1
CIRCUIT MAY OR MAY NOT BE USED
9
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
7
WH/BRN
BLK
BLK
BLK
BLK
GRN
BLK
WH
RED
BRN
WH
WH
WH
WH
BRN
GRN
BLK
WH
RED
POWER COR D PUMP 2
HIGH WATER
OVERRIDE
PUMP ON
PUMP OFF
POWER COR D PUMP 1
208, 230, OR 460 VOLT, 3 PHASE
T.O.C.
M2-MOTOR CONTACTOR
WH
RED
M2
WH/BRN
GRAY
OR
5
CAT. NO. CGL-23DW OR CGL-43DW
OFF
AUTO
6
OVERRIDE
OR
OR
R
R
OR
TO GROUND BAR
FOR 2 AMPS AT 115 VOLT S
FLOAT CONTROLS MUST BE RATED
NOTE: CONNECT ALL GREEN WIRES
M1
M2
BLK
BLK
M1
M1
START
MAIN
PUMP MOTOR
BLK
WH
B
BLK
KLIXON OVERLOAD
BLK
M2
M2
BLK
20A
BREAKER
L2
L1
INCOMING 230V 1 PH
20A
BREAKER
BLK
M1
M1
BLK
BLK
KLIXON OVERLOAD
B
WH
BLK
MAIN
PUMP MOTOR
START
START CAP.
RUN CAP.
RED
YEL
YEL
R
W
RED
2
SR
SR
5
BLK
BLK
5
BLK
SR
2
RED
R
W
YEL
RED
RUN CAP.
AL-ALARM LIGHT (RED)
WH/GRAY
1
F-FLASHER
N
WH
AL
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
WH
Y
M1
YEL/RED
M1
F
WH/BLUE
WH/RED
M1
HAND
WH/BLUE
WH/BLK
VIOLET
OFF
AUTO
OR
8
SR
HIGH WATER
1
7
BRN
WH/GRAY
YEL
ORANGE
1 AMP FUSE
START CAP.
AR- ALTERNATOR RELAY
WH
3
4
AR
5
WH/GRAY
12
6
OR
1
8
AR
AR
2
4
PUMP ON
PUMP OFF
3
1
RED
OR
M2
WH/YEL
2
WH/BLK
WH/YEL
M2
Y
BLUE/RED
HAND
RED
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
GRN
WH
OR
M2
WH/BRN
GRAY
OR
9
5
B
13
14
RW
BLK
8
WH
BLK
67
WH
BLK
45
WH
BLK
23
1RW
WH
B
BLK
WH
RED
POWER COR D PUMP 2
HIGH WATER
OVERRIDE
PUMP ON
PUMP OFF
GRN
BLK
WH
RED
POWER COR D PUMP 1
230 VOLT, 1 PHASE
CAT. NO. CGL(LD)-21DW
6
OFF
AUTO
OR
OVERRIDE
5
TO GROUND BAR
FOR 2 AMPS AT 115 VOLT S
FLOAT CONTROLS MUST BE RATED
NOTE: CONNECT ALL GREEN WIRES
1 AMP FUSE
23
23833A150 11/08/12
Page 24
STANDARD LIMITED WARRANTY
Pentair Myers® warrants its products against defects in material and workmanship for a period of 12 months from the
date of shipment from Pentair Myers or 18 months from the manufacturing date, whichever occurs first – provided
that such products are used in compliance with the requirements of the Pentair Myers catalog and technical manuals
for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, noncorrosive liquids.
During the warranty period and subject to the conditions set forth, Pentair Myers, at its discretion, will repair or
replace to the original user, the parts that prove defective in materials and workmanship. Pentair Myers reserves the
right to change or improve its products or any portions thereof without being obligated to provide such a change or
improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of startup through the Pentair Myers website: http://forms.pentairliterature.com/startupform/startupform.asp?type=m.
Warranty is effective only if Pentair Myers authorized control panels are used. All seal fail and heat sensing devices
must be hooked up, functional and monitored or this warranty will be void. Pentair Myers will cover only the lower
seal and labor thereof for all dual seal pumps. Under no circumstance will Pentair Myers be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the
factory or an authorized Pentair Myers service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or
maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident
or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that
are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is
moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and
manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized
Pentair Myers service provider; (h) to any unit that has been repaired using non factory specified/OEM parts.
Warranty Exclusions: PENTAIR MYERS MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND
THE DESCRIPTION ON THE FACE HEREOF. PENTAIR MYERS SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL PENTAIR MYERS BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL,
INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR MYERS
PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER
INSTALLATION. PENTAIR MYERS DISCLAIMS ALL LIABILITY, INCLUDING LIABILITY UNDER THIS WARRANTY, FOR
IMPROPER INSTALLATION. PENTAIR MYERS RECOMMENDS INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or
consequential damages and therefore such limitations may not apply to you. No warranties or representations at any
time made by any representatives of Pentair Myers shall vary or expand the provision hereof.
1101 MYERS PARKWAY 490 PINEBUSH ROAD, UNIT #4
ASHLAND, OHIO, USA 44805 CAMBRIDGE, ONTARIO, CANADA N1T 0A5
419-289-1144 800-363-PUMP
WWW.FEMYERS.COM
Warranty Rev. 12/13
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