Pentair CENTRIFUGAL PUMP OPERATION MANUAL

60 CYCLE CT SERIES
CENTRIFUGAL PUMP
INSTALLATION AND OPERATION MANUAL
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MY1037 (08-01-20) ©2020 Pentair. All Rights Reserved.
TABLE OF CONTENTS
Safety Information ..................................................................................................................................................................................3
Installation ...........................................................................................................................................................................................4-6
Maintenance ............................................................................................................................................................................................7
Repair Parts List .................................................................................................................................................................................. 8-9
Troubleshooting ....................................................................................................................................................................................10
Warranty ................................................................................................................................................................................................. 11
MY1037 (08-01-20)
SAFETY INFORMATION
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS: For optimal performance and
operation, read these instructions carefully before installing your new pump. This manual provides valuable guidance and instructions that should be followed to perform installation, operation and maintenance procedures for this product. It should be kept near the installation for immediate reference. Record nameplate data from your new pump on the blank template located in “Maintenance” on Page 7 for future reference.
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
warns about hazards that will cause serious personal
injury, death or major property damage if ignored.
warns about hazards that can cause serious personal
injury, death or major property damage if ignored.
warns about hazards that will or can cause minor
personal injury or property damage if ignored.
NOTICE indicates special instructions which are important but not related to hazards.
The hazards stated in this manual are not all-inclusive. To minimize the risk of hazard, it is strongly recommended that installation, operation and maintenance be performed by a qualified professional in accordance with local codes and standards for safe operation.
CALIFORNIA PROPOSITION 65 WARNING
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
ELECTRICAL SAFETY
Risk of electric shock. Can shock, burn or kill. All
wiring should be done by a qualified electrician.
Wire motor for correct voltage. See “Installation” section (refer to page 5) of this manual and motor nameplate.
Ground motor before connecting to power supply.
Follow wiring instructions in this manual when connecting motor to power lines.
A complete power disconnect switch must be incorporated in the fixed wiring.
Install, ground, wire and maintain your pump in compliance with all applicable national and local codes and ordinances. Consult your local building inspector for code information.
GENERAL SAFETY
Risk of explosion. The pump body may explode if
used to boost pressure above the pressures noted on Page
3. Do not use this pump with inlet pressure greater than 70 psi (483 kPa) or less than 3 psi (20.7 kPa). If not already in the piping system, install a pressure relief valve in the pump discharge line capable of passing the full pump flow at maximum rated pressure. If local code requires installation of a pressure relief valve capable of handling the full pump flow at a pressure less than 100 psi (689 kPa), follow the code requirements.
Risk of fire or explosion. To avoid risk of fire and explosion, pump water only with this pump. Do not pump salt water, flammable liquids or chemicals. Do not use the pump near gas pilot lights or where chemical or gas fumes are present.Use of an electric pump with liquids other than water or in an atmosphere containing chemical or gas fumes may ignite those liquids or gases and cause injur y or death due to an explosion and/or fire. Pump approved liquids only with this pump.
Risk of burns. If water is trapped in the pump during operation it may turn to steam. Trapped steam may cause an explosion resulting in injur y or property damage. Never run the pump with the outlet closed or obstructed.
Risk of freezing. Do not allow pump, piping, or any other system component containing water to freeze. Freezing may damage system, leading to injury or flooding. Allowing pump or system components to freeze will void the warranty.
NOTICE only service agent or qualified person should replace power cord to avoid injury.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.
WARNING
Risk of explosion and scalding. Never run pump against closed discharge. To do so can boil water inside pump, causing hazardous pressure buildup and possible explosion.
CAUTION
Risk of flooding. Do not run the pump dry. This
will damage mechanical seal and void warranty. It may cause burns to person handling pump.
CAUTION
Motor normally operates at high temperature
and will be too hot to touch. It is protected from heat
damage during operation by an automatic internal cutoff switch. Before handling pump or motor, stop motor and allow it to cool for 20 minutes.
MY1037 (08-01-20)
3
INSTALLATION
Support suction pipe as required
Support discharge pipe as required
As close
as possible
4 x "D"
minimum
Foot Valve
Pipe diameter
"D"
Straight run, short as possible but at least 6 times pipe diameter ("D") sloping away from pump
Short length of straight pipe after reducer
Important:
All connections must be air tight
Eccentric Reducer
Solid, level base
Tee and Priming Plug
Rotated Volute
Gate Valve
Union
Discharge to service
Vent Plug
Priming Plug
Street Elbow
Elbow immediately in front of pump suction.
On the discharge avoid: Quick closing valves. Small I.D. pipe. Numerous ttings. Misalignment. Sharp turns in piping run.
High
lift
Pipe diameter "D" insucient size
Pipe submerged less than 4 x "D" will cause vortexing
Long suction
run
Concentric
Reducer
Use of excess ttings means potential air leaks
Valve
Unsupported
Pipe
Concentric Reducer causes high spots along the suction line resulting in air pockets.
Support suction pipe as required
Support discharge pipe as required
As close
as possible
4 x "D"
minimum
Foot Valve
Pipe diameter
"D"
Straight run, short as possible but at least 6 times pipe diameter ("D") sloping away from pump
Short length of straight pipe after reducer
Important:
All connections must be air tight
Eccentric Reducer
Solid, level base
Tee and Priming Plug
Rotated Volute
Gate Valve
Union
Discharge to service
Vent Plug
Priming Plug
Street Elbow
Figure 1 - Recommended Connections
4
Figure 2 - Not Recommended Connections
MY1037 (08-01-20)
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