Page 1
Diagram A /
Parts Layout
Model #PKTOOL
Mini Keychain Screwdriver Kit
Preparing the Blank
• Cut a 3/4" square blank, to the length of the brass
tube (add 1/16" for squaring off).
• Drill a 10mm center hole lengthwise through
the blank.
• Spread glue over the brass tube. Insert it into the
blank with a twisting motion to spread the glue evenly
inside.
• Center the tube lengthwise inside the blank.
• When the glue dries, square the ends of the blank.
Use a 10mm barrel trimmer or a universal pen blank
squaring jig to take the wood down flush square to
the brass tube.
Kit Features:
• 24kt gold plated parts with epoxy coating
• 4 Handy mini tool stems: 1 awl, 1 phillips, 2 blades
• Slotted base tool holder
• Swivel end cap for one hand operation
• Overall length (less ring and tool): 3 -1/8 "
4-1/8" with tool
Required Accessories:
• 7mm, long mandrel
• 10MM drill bit - #PK10-10
• 10MM drill guide - #PK10-DG (optional)
• 10MM barrel trimmer #PK-TRIM10
• 10MM bushing set #PK10-BUSH3
• 2 part epoxy glue or insta-cure (cyanoacrylate)
Slotted
Magnetic
Tip
Brass Storage Tube
Threaded
Coupler
Swivel
Storage
Cap
Key
Ring
"O" Ring
Tools
1-7/8"
Note: Illustration not to scale
2
"
Page 2
Cap
Bushing
Tip
Bushing
Assembly
• Press the slotted tip into the finished barrel.
• Press the threaded coupler into the opposite end.
• Place the tools into the storage space.
• Insert the key ring into swivel storage cap hole, thread it onto the coupler.
• To use the various tips just remove the selected tool from storage. Insert tool into the tip, turn it inside pushing down until it
fits into the slot. It is now ready to use.
© 1999PSI Woodworking Products,9900 Global Rd., Philadelphia, PA 19115
Diagram C /
Assembly
PK10-BUSH3
(Use end pieces only)
Diagram B /
Turning the Blank
Headstock
Mandrel
End Bushing
Wood
Finished Blank
Tailstock
Live Center
End Bushing
Tube
Knurled
Nut
Spacer
Bushings
Turning the Blanks (see Diagram B)
• Place 4-5, 7MM spacer bushings on the mandrel. Next, place the end bushing on the mandrel (wide end first). Then
the wood blank, and the other end bushing (narrow end first). Use additional bushings to fill up the space on the mandrel. Thread on the knurled lock nut. Engage the tail stock with the live center snug into the mandrel shaft. Lock it in
place (Do not over tighten, it may damage the mandrel). Tighten the knurled lock nut to secure the blank from spinning
over the shaft.
• Turn the blank to the design of your choice. It is not necessary to turn the wood flush to meet the bushings diameter.
Be creative and design your own unique tool holder profile.
Slotted
Magnetic
Tip
Brass Storage Tube
Threaded
Coupler
Swivel
Storage
Cap
Key
Ring
"O" Ring
Tools
1-7/8"
Barrel
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