Penn State Industries PKFP5500, PKFP5510, PKFP5540, PKFP5600, PKFP5610 User guide

...

Download

Page 1

#PKFP55XX • #PKFP56XX

The Vertex Supreme Roller & Fountain Pen Kit

PKFP5500 • PKFP5510 • PKFP5540 PKFP5610 • PKFP5640

Kit Features:

• Matching Fountain Pen and Rollerball

• Easy to turn with straight tubes

• Minimum parts - easy to assemble

• Available in multiple nishes

• Overall Length: 5-5/8” Long

• Vertex Hex Styling

• Magnetic posting front & rear

• Uses Quality Rollerball rell

• Fountain nib made in Germany.

•

PKFP5600 •

PSI Woodworking Products

Required Accessories:

• 7mm, Pen Mandrel

• Drill Bit(s) 10.5 mm #PK105mm and 12.5mm #PKPLI-DB

• #PKGRAD2BU Bushing set(3 pc)

• 7mm Barrel Trimmer #PKTRIM7 w/ Barrel Trimming sleeve #PKMAJJRBTS

• Live Tailstock Center

• 2 Part Epoxy Glue or Insta Cure (Cyanoacrylate) Glue

• Pen Blank: Minimum Size - 3/4” x 4-3/4”

DIAGRAM A / PARTS LAYOUT

Lower Tube/ Barrel

Coupler

Clip Assembly

Upper Tube/ Barrel

Decor Ring

Magnetic Band

Coupler

2-5/8”

1-11/16”

Roller Tip

Rell

Ink Pump

Tip Protector

Fountain Nib

Spring

Lower Cap

Preparing the Blank:

• Cut 2, 3/4” blanks to length of the tube(s) and add 1/16” for squaring off.

• Drill holes lengthwise through the blanks. (12.5mm Upper blank, 10.5mm for lower blank)

• Spread glue over the tube(s), insert each tube with a twisting motion to spread the glue evenly inside. Center the tubes lengthwise inside the blanks.

• When the glue is dry, square the ends of the blanks. You can use a 7mm barrel trimmer with the proper sleeve,

or a universal pen blank squaring jig with a power disc sander. Take the excess material down ush with the

ends of the brass tube. (Do not trim beyond the length of the tube since this may interfere with operation of the mechanism and assembly).

Page 2

#PKFP5XXX

Head Stock

DIAGRAM B / TURNING THE BLANKS

Final Prole

PSI Woodworking Products

Knurled Nut

Live Center

7mm Spacer Bushings

Turning the Blank

Cap Bushing (larger)

Center Bushing

Tip Bushing (smaller)

7mm Spacer Bushings

Mandrel

• Mount the bushings and blanks according to diagram B.

• Thread on the knurled nut and hand tighten to hold all components in place.

• Slide the tailstock up snugly against the mandrel shaft inserting the live center point into the mandrel dimple, lock in place.

• Hand tighten the quill adjustment to rm up the mandrel. (DO NOT overtighten, it could damage the

mandrel).

• Using sharp tools, turn the blank down close to the bushing diameter. Turn the barrel (straight or to a

prole of your choice)

• Sand the blank down to be ush with the bushings gradually increasing the sandpaper grits.

• Finish the barrel with your choice of polish. Allow sufcient time for the polish to cure.

- refer to polish instructions.

Assembly

• Layout parts according to diagram A.

• Press clip assembly into the smaller diameter of the upper barrel (shorter). Slide decor ring onto

magnetic band.

• Insert and press the magnetic band into the opposite end of the upper barrel.

• Insert each coupler into the ends of the lower barrel. Press in.

• Screw in the lower cap into either end of the lower barrel.

• For Rollerball Pen: Drop the spring. Wide end in rst into the opening at the lower barrel.

Remove the tip protector and drop the rell in, blunt end rst. Screw the Roller tip into the coupler over the rell tip.

• For Fountain Pen: Attach either the ink cartridge or the rell pump into the back end of the nib. Screw into the coupler at the lower barrel. To use the pump you will need a ink bottle. Turn the knob counter clockwise until the piston inside the pump is at the bottom. Insert the nib into the bottle. Turn the knob clockwise. The ink will be drawn into the container of the pump.

• For either pen, engage the ends of the pen. The magnet closure will keep the pen closed. When writing, the cap will post over the lower barrel.

Diagram C / Bushings #PKGRAD2BU

.551”

.458”

Cap

.575”

Center

.516”

.377”

.248 Holes through

Tip