Penn State Industries PKCPENAB, PKCPENAP User guide

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Celtic Twist Pen Kit
PKCPENAB • PKCPENAP
Kit Features:
•Easytoturnwithastraightorproledbarrel
•Singletubedesign
•UsesParker®stylerells
•Minimumparts-easytoassemble
•AttractivestylewithCelticKnotsandEmeraldGreen CabashonStone
•Availableinmultiplenishes
•Overalllength:5-1/4”
Required Accessories:
•7mmPenMandrel
•DrillBit:3/8”#PKEXEC-38
•Bushingset(2pc)#PKGAFBU
•BarrelTrimmingset#PKTRIM38
•LiveTailstockCenter
•2PartEpoxyGlueorInstaCure(Cyanoacrylate)Glue
•PenBlank:MinimumSize-3/4”x3-1/4”
PSI Woodworking Products
DIAGRAM A / PARTS LAYOUT
TipExtension
Spring
TipCoupler
Tube/Barrel
2.94”
Rell
ClipAssembly
Cap
TwistMechanism
Preparing the Blank:
•Cutablanktothelengthofthetubeandadd1/16”forsquaringoff.
• Drilla3/8”holelengthwisethroughtheblank.
•Spreadglueoverthetube,inserttheblankwithatwistingmotiontospreadtheglueevenlyinside.
•Centerthetubeslengthwiseinsidetheblank.
•Whentheglueisdry,squaretheendsoftheblanks.Usea3/8”barreltrimmerorauniversalpenblanksquaringjigwithapowerdiscsander.Take
theexcessmaterialdownushwiththeendsofthebrasstube.(donottrimbeyondthelengthofthetubesincethismayinterferewith
operationofthemechanismandassembly).Useabarreltrimmertocleantheinsideofthetube.
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PSI Woodworking Products
HeadStock
EndBushing
7mmSpacer Bushings
DIAGRAM B / TURNING THE BLANKS
Blank
FinishedBarrel
EndBushing
KnurledNut
LiveCenter
Mandrel
7mmSpacer Bushings
Turning the Blank
•MountthebushingsandblanksaccordingtodiagramB.
•Threadontheknurlednutandhandtightentoholdallcomponentsinplace.
•Slidethetailstockupsnuglyagainstthemandrelshaftinsertingthelivecenterpointintothemandrel
dimple,lockinplace. 
• Handtightenthequilladjustmenttormupthemandrel.(DONOTovertighten,itcoulddamagethe
mandrel.
•Usingsharptools,turntheblankdownclosetothebushingdiameter.Turnthebarrel(straightortoa
proleofyourchoice)
• Sandtheblankdowntobeushwiththebushingsgraduallyincreasingthesandpapergrits.
• Finishthebarrelwithyourchoiceofpolish.Allowsufcienttimeforthepolishtocure.
Refertopolishinstructions.
Assembly
• LayoutpartsaccordingtodiagramA
•Screwthetipextensionoverthetipcoupler.
• Pressthetipcouplerwiththetipassembledintoeitherendofthebarrel.DONOTpressdirectlyon threads.
•Presstheclipassemblyintotheoppostieendofthebarrel.
•Screwonthemechanismintotheopeningattheclipassembly.
•Removetheprotectoroftherell,afxthespringoverthetipanddroptherellintotheopeningatthe
tipcoupler.
•Afxandpressinthecapoverthemechanismextension.
•Tochangetherellunscrewthecap/mechanismassemblyandreplace.
•Thepenoperatesbytwistingthecaptoextendorretracttherelltip.
Diagram C / Bushings #PKGAFBU
ø
.525”
ø
.345”
SAME
.248” Holes through
© 2013 PSI Woodworking Philadelphia PA 19115 - v02/14
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