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#PKCHPEN 1, 2, 3, 4, 5, 6 PSI Woodworking Products
MECHANISM COUPLER
FRONT END ASSEMBLY
BRASS TUBE (2 1/8”L)
TWIST MECHANISM
REFILL
TIP PROTECTOR
REFILL SPRING
END CAP WITH CHARM
MECHANISM COUPLER
FRONT END ASSEMBLY
BRASS TUBE (2 1/8”L)
TWIST MECHANISM
REFILL
TIP PROTECTOR
REFILL SPRING
END CAP WITH CHARM
7mm Spacer
Bushings
Barrel
End
Bushing
Mandrel
Lock Nut
End
Bushing
Finished Blank
Live Center
Wood
.248 “ I.D.
DIVA PEN KIT #PKCHPENx
KIT FEATURES
• Elegant, slim, feminine design
• Multi plating design with Chrome and Gold T/N nishes
• Fashionable 8 crystal band and charm in variety of colors
• Uses Parker™ style rell (gel compatible)
• Overall length: 5”
DIAGRAM A / Parts List & Assembly Diagram
FRONT END ASSEMBLY
BRASS TUBE (2 1/8”L)
REQUIRED ACCESSORIES:
• 7mm Pen Mandrel
• 3/8” Drill Bit -#PKEXEC38
• 2 pc Bushing Set -#PKCHPENBU
• 3/8” Barrel Trimmer #PKTRIMKIT (Use 3/8” shaft)
• 2-part epoxy glue or insta-cure (cyano acrylate) glue
MECHANISM COUPLER
TWIST MECHANISM
END CAP WITH CHARM
REFILL SPRING
TIP PROTECTOR
PREPARING THE BLANK
• From 5/8” square pen blank (wood or acrylic) cut to the
length of the brass tube. Add 1/16” for squaring off.
• Drill 3/8” center hole lengthwise through the blank.
• Glue the brass tube in the blank. Spread the glue on the
tube. Insert into the blank with a twisting motion to spread
the glue evenly inside. Center the tube lengthwise in the
blank. Allow it to dry.
• After the glue dries, use a 3/8” Barrel Trimmer to square the
ends of the blank to ush with the ends of the brass tube.
Headstock
7mm Spacer
Bushings
End
Bushing
DIAGRAM B / Turning the Blank
PEN ASSEMBLY
• Line up nished parts according to Diagram A.
• Press the front end assembly into the pen barrel.
• Press the mechanism coupler into the opposite end of the barrel.
• Remove the protector off the rell end. Insert the spring over.
• Insert the rell into the opening at the coupler. Follow with the twist
mechanism. Screw into bottom.
• Press end cap over the mechanism. This is permanent.
• The pen is ready to operate. Just twist the cap from one position to
another to extend or retract the rell.
Barrel
Finished Blank
REFILL
TURNING THE BLANK
• Place spacer bushings onto the pen mandrel. Slide an end
bushing onto the mandrel, wide end rst. Insert the blank
and follow with the second bushing(narrow end rst). Add
additional spacer bushings to close the space to the threads
on the mandrel. Thread the lock-nut onto the mandrel hand-
tight. Bring the tailstock in snug with the mandrel. Do not
overtighten- this could damage the pen mandrel. Lock the nut
and the tail stock in place.
• Turn the blanks down close to the bushings located at the
ends of the blanks. Sand the blanks down to the bushings.
• Finish the turned barrels with your choice of PSI polish.
Live Center
Mandrel
Wood
End
Bushing
Lock Nut
DIAGRAM D • #PKCHPENBU
.495
.445
.687
.345
.25
SAME
© 2009 PSI Woodworking Philadelphia PA 19115 - v12/12
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