Penner Bathing Spas Aqua-Aire Premier, 360020-1P, Aqua-Aire Premier Elite, 360020-1EP Assembly Manual

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Cascade

Aqua-Aire®

Premier Bathing Systems

Parts Breakdown & Assemblies

Side Entry – Side Entry High Seat – End-opening – Swivel Lift Tub

Premier Standard Premier

360020-1P

360020-1EP

Elite

Cabinet Styles: Standard and Elite Premiers

360748P Revision “E” 8/17/2016

Penner Patient Care 101 Grant Street Aurora. NE 68818

For Service Please Call:

1-800-732-0717 or 1-866-736-6377

Visit Our Web Site: ht t p : / / p e n n e r b a t h i ngspas.com/

Table of Contents

Rada 320 Mixing Valve Service Component Breakdown & Removal ..................................................................... 4

Mixing Valve Adjustment ........................................................................................................................................ 5

Mixing Valve Adjustment

Rada 222

........................................................................................................................ 6

Checking for the correct dilution of disinfection .................................................................................................... 7

Electrical Box Standard and Elite Premier .............................................................................................................. 8

Timer Adjustments Explanation ............................................................................................................................. 8

TV, Mounting, and Glass (Standard and Elite) ........................................................................................................ 8

Inside Tub Components Drain and Temperature Probe ......................................................................................... 9

Water Doors with lock ............................................................................................................................................ 9

Side Opening Water Door Internal Parts .............................................................................................................. 10

Water Door Internal & Exterior ............................................................................................................................ 10

Water Door Handle (Side and End Opening) ........................................................................................................ 10

End Opening Door Internal Parts .......................................................................................................................... 11

End Opening Door Parts ....................................................................................................................................... 11

Jets (Bottom View) ................................................................................................................................................ 12

Plumbing Drain and Overflow............................................................................................................................... 13

Temperature Probe .............................................................................................................................................. 13

Drain and Overflow Complete Assembly .............................................................................................................. 14

Blower and Water Trap Assembly ........................................................................................................................ 14

Swivel Lift Actuator Limit Switch Parts ................................................................................................................. 15

Swivel Lift Actuator Breakdown............................................................................................................................ 15

Swivel Lift Chair Components ............................................................................................................................... 16

Swivel Lift Scale ..................................................................................................................................................... 16

Swivel Lift Electrical Box ....................................................................................................................................... 17

Swivel lift tub Calibration Procedure ..................................................................................................................... 18

Controls

- Standard Premier ................................................................................................................................. 19

Bottle Tray and Check Valves................................................................................................................................ 20

Shower (by-pass) Hose Connection Standard & Elite Premiers ........................................................................... 20

Solenoids and Identification - Standard Premier .................................................................................................. 21

Water Supply Connection Points & Inlet Screens - Standard Premier ................................................................. 21

Plumbing - Standard Premier ............................................................................................................................... 22

Vacuum Breakers - Elite Premier .......................................................................................................................... 23

Air System Assembly - Standard and Elite Premier .............................................................................................. 23

Controls Deck - Elite PremierLeft Side Access Views - Elite Premier (Right Hand) ............................................... 24

Right Side Lower Access View - Elite Premier (Right Hand) ................................................................................. 25

Hoses - Elite Premier ............................................................................................................................................. 26

Solenoid Identification - Elite Premier .................................................................................................................. 26

Control Panel Elite Premier View From Behind .................................................................................................... 27

Inside the Reservoir .............................................................................................................................................. 27

Reservoir Gate Valve

Installation Kit includes the following: ................................................................................................................. 29

Tub Access Doors .................................................................................................................................................. 29

Cabinet Access Doors - Elite Premier .................................................................................................................... 29

Cabinet Access Doors - Standard Premier ............................................................................................................ 30

and Blower Location Elite Premier ..................................................................................... 28

NOTE: (TV warranty is processed through the manufacturer of the TV) NOTE: Keep your invoice or proof of purchase of the premier and the TV. This is your record of the TV model, serial number, and the date of purchase. Telephone numbers of warranty contacts are in the TV operating manual.

Rada 320 Mixing Valve Service Component Breakdown & Removal

 350157 - Inlet/Outlet Adapter, 3/4 Female (3 ea)

350150 – Complete Mixing Valve – Rada 320

 350163 - Cap (with O-ring)  350158 - Seal Pack (includes all O-rings)  350151 - Cartridge – with O-rings Rada 320  Temperature Spindle  350154 - Hub  350152 - Temperature indicating ring  350162 - Knob Pack (Knob, screw, and wrench

350159 – Screw Pack (includes all screws)

Mixing Valve Adjustment

To Adjust the High Temperature Limit:

1. Remove the temperature knob screw using a 3 mm hexagonal wrench (supplied). Remove the

temperature knob.

2. Pull off the white polymer hub which may inadvertently remain attached to the inside of the

temperature control handle. This is a “push fit” and can be “levered” out using a thin blade screwdriver or pliers.

3. Rotate the spindle until required maximum blend temperature is obtained at outlet point (clockwise

= decrease temperature, counterclockwise = increase temperature). When resistance is felt does not use force to turn any further, as this can damage the internal parts.

4. Once the desired maximum blend temperature is achieved, re-fit the hub without disturbing the

spindle: Position the hub so that the hub stop comes up against the cartridge stop preventing any further rotation in a counterclockwise direction. Check that blend temperature has not altered.

Refit the temperature knob. Make sure that the indicator points to 9 o’clock.

350151MN Rada Cartridge 222

Mixing Valve Adjustment

(Currently applicable only in Minnesota)

Rada 222

1. Remove the handle screw, temperature handle cap, temperature handle, and indicator trim

using 3mm hex key.

2. Pull off the temperature hub.

3. Using the temperature hub, rotate the spindle until required maximum blend temperature is

obtained at discharge point (clockwise = decrease temperature). If resistance is felt, do not use force to turn any further, as this can damage the internal parts.

4. Once the desired maximum temperature is set, position the hub such that the lug is against the

side of the stop on the cartridge face, thus preventing counter-clockwise rotation past the stop.

5. Check that the max temperature has not been altered.

6. Refit the indicator trim, handle, and cap so that the indicator on the metal knob is aligned to the

left of the red markings (approximately in the 9 O'clock position), then secure with the handle screw and a 3 mm hex key.

Checking for the correct dilution of disinfection

Color

Part Number

Metering Tip Size

Solution Strength

Black

404824

Large

Preferred Strength

Blue

1404822

Medium

Less Strength

1. Check to see if a container of disinfectant has been installed. Assure that the disinfectant tube is

inserted into the container and connected to the injector with black metering tip. See the drawing of the injector below for location of the metering tip.

2. Visually check if disinfectant is in the hose all the way to the injector. If not, the disinfectant

can be brought to the injector pushing the disinfect button on the tub until disinfectant fills the hose all the way to the injector.

3. With the drain open, push the fill button on the tub to check the water temperature. Adjust the

temperature control to read 60 degrees to 65 degrees (F). When the temperature remains in the above range, turn off the fill button.

4. .Allow the water to drain from the tub. Close the tub drain, push and hold the disinfect button

long enough to bring the disinfectant mixture into the tub then release the disinfect button.

5. Test the solution in the foot-well of the tub with the Dilution Check Kit (140481). A dispenser

of test paper (part number 219201) is included in this kit.

6. Tear off a strip of test paper from the dispenser and immerse in the solution for at least (10)

seconds. Compare the color that the test paper turns with the chart on the dispenser. If the test paper matches the green in the range of 600-800, the disinfecting solution is the correct strength.

7. If the color of the test paper matches a color on the dispenser chart in the 800-1000 range,

install the next smaller metering tip. See metering tip chart for color reference. The injector is furnished with a metering tip installed. The Metering tips listed below are included in the Dilution check kit, (Part number 140481).

8. If the color of the test paper matches a color on the dispenser chart in the 0-400 range, install a

metering of the next larger size and re-test.

METERING TIP CHART APPLICABLE TO THE AQUA-AIR JET DISINFECTION INJECTOR

 360704 - (Standard) - 360704EP (Elite) TV

 350220 - Dispenser Spout - Oil & Soap

 350533 - Fuse - 3ag 1 amp Slo-Blo

Electrical Box Standard and Elite Premier

 350530 - Fuse Holder  350525 - Circuit Breaker 20 amp  140926 - Neutral Bar with Insulator  140952 - Transformer 24 volt 5 amp  350510 - Air Switch TBS 310 two each) Tub

Fill & Blower

 370305 – Load Pak  *350505 - Air Switch TBS 362A  370505 - Air Switch TBS 302 (Reservoir Fill

Off)

 350545-09 – Timer (Two each)

Timer Adjustments Explanation

The timer located in the lower right hand corner of the Electrical Kit (shown above). It is adjusted by setting the timer sector and value. An example is the Time Sector setting of 100S = 100 seconds and with the Time Value set at 5, the timer is now set for 50 seconds. Another example is the Time Sector setting of 1000S = 1000 seconds and with the Time Value set at 5, the timer is now set for 500 seconds.

TV, Mounting, and Glass (Standard and Elite)

*350505 - Air Switch TBS362A replaced TBS304

NOTE: A spare fuse is taped inside the Lid in case it is needed.

HDTV/DVD 360705 - (Standard and Elite) TV Articulating

Mount (not shown)

 360865 - (Standard) Door Glass

361865 - (Elite) Door Glass

 360522P - Outlet Spout – Premier  360305P - Reservoir Outlet Fitting - Premier

 360125K - Door Seal Replacement Kit

end opening or the side opening water

(An End Opening Door is shown at the

 350172 - Escutcheon, Chrome

Inside Tub Components Drain and Temperature Probe

 350177 - Drain Plug Replacement Kit  360630-14 - Adapter - Temp Probe

 1050401 - Base Shoe Basket Brass

 1050345 - Washer - 1 7/8 x 2 1/8 x 1/16

Rubber

 350391 - Cross Hair Drain Screen (In Drain)

 350133 - Jet - White

Water Doors with lock

350132 - Jet- Black

Includes everything needed to replace the door seal. It works for either the

doors.

left.)

 360335 - Hinge Assembly (2 ea)

 360280 - Door Lock Spindle

360430 - Clevis Pin - 1/2 X 1 1/4" SS

 360720-12 - Label - Leave Door Open

Side Opening Water Door Internal Parts

 360315 - Secondary Lock Assembly  360320 - Hub Assembly  360425 - Clevis Pin - 3/8 X 1“ (2ea)  360310 - Pin - 2nd Lock  360331 - Linkage - Off-Set  360326 - Linkage – Straight  360435 - Spring



Water Door Internal & Exterior

Water Door Handle (Side and End Opening)

 360101 - Bearing, Linear Modified

 360440 - Roll Pin - 1/4 X 1 3/4" SS  360297 - Handle Cast Complete  360309 - Secondary Lock Knob

 360336E - Hinge Assembly – (Tub End Opening)

 360335E - Hinge Assembly (RH Hinge) (2 ea)

360315EL - Secondary Lock Assembly-EO LH

 360302 - Door Lock Bolt - Short

End Opening Door Internal Parts

End Opening Door Parts

360335EL -Hinge Assembly (LH Hinge) (2ea)

 360280 - Door Lock Spindle  360320E -Hub Assembly-EO (RH)

360320EL - Hub Assembly EO (LH)

 360315E - Secondary Lock Assembly-EO

 360435 - Spring

 360310 - Pin - 2nd Lock

 360101 - Bearing, Linear Modified

 360276 - Hinge Spacer  360250 - Lock Bushing



360650

- Tee - Air Jet (Washer Included)

Jets (Bottom View)

 360655 - Elbow – Air Jet (Washer

Included)

350133 - Jet



*This is the same Part Number for all Air Jets (Complete Assembly)

 Shown with cap removed. Inside Spring

and Check Valve can be easily removed and cleaned.

 360646 – Cap White (On White Tubs)

360644 – Cap Black (On Colored Tubs)

 350134 – Kit – Internal Jet Replacement

 Temp Probe from Temperature Readout



360187 - G

reen pipe 1 1/2" ID flex 16“

Plumbing Drain and Overflow

 Temperature Probe Assembly - See Below  Tub Drain assembly - See Below

Temperature Probe

 360637 - Temp Probe Nut  360638 - O-Ring - #108  360363 - O-Ring 1 1/4"ID X 1/8" #218  360630-14 - Adapter - Temp Probe 2014

 350602 - A

ir Blower

 350172 - Escutcheon - Chrome (Includes Screws)

Drain and Overflow Complete Assembly

 350173 - Beveled Washer (Rubber)  350174 - Overflow & Tube  590758 - Hose Clamp - #24  390410 - 1 ½” Gray Hose  360400 - Adapter 2" spig x 1 ½” OD  1050481 - Nut 2” Slip Joint (Plastic) (4 Ea)  1050501 - Washer 2 In. Rubber Slip Joint (4 ea)

 1050461 - Tee - Drain New Plastic (2 Ea)

 350177 - Drain Plug Assembly (Includes Cable)  1050401 - Base Shoe Basket  350391 - Drain Screen  108550 - Drain Washer Rubber  360403 - Base Shoe Assembly

140370 - Base Shoe Basket Removal Tool - Not Shown (Needed when replacing the Base Shoe Assembly)

 Adapter from Reservoir Overflow

 360119- Adapt 3/8" barb x male pipe

Blower and Water Trap Assembly

 350601 - Air Filter



360680 - V

 Water Trap

ibration Mount (4 each)

 360420 - Bearing

 480368 - Switch Limit - Actuator (Upper)

 340572 - Clevis Pin with cotter pin

Swivel Lift Actuator Limit Switch Parts

 480368 - Switch Limit - Actuator (Lower)

 340590 - Linkage

Swivel Lift Actuator Breakdown

 340525 - Outside Tube Assembly - Post

340525L - LH Outside Tube Assembly - Post

 340535 -Retaining Ring  340520 - Inside Tube  340581 - Roller  380575 - Washer ½ x 1/8 SS  380574 - Shoulder Screw ½ x 2 ½ Modified  341122 - Actuator

 481150-2 - Chair brown w/o hole (Shown)

 390640 - Screw 1/4-20 x 1/2 PH TR HD SS

Swivel Lift Chair Components

481151-2 - Chair brown w/hole 481150-1 - Chair blue w/o hole 481151-1 - Chair blue w/hole 481150-3 - Chair gray w/o hole 481151-3 - Chair gray w/hole

 481160-2 - Arm rest - RH brown (Shown)

481160-1 - Arm rest - RH blue 481160-3 - Arm rest - RH gray

 481161-2 - Arm rest - LH brown (Shown)

481161-1 - Arm rest - LH blue 481161-3 - Arm rest - LH gray

Swivel Lift Scale

Swivel Lift Electrical Kit If Applicable to your system

(Located behind End Panel of Swivel Lift Tub)

 3411068 - Scale PSC48 Complete display (only)

Service Replacement 381198 - Printed Circuit Board only (Replacement)

 360820 - Cover, lift scale arm

360830 - Cover, no scale lift arm

 350495 - Air transmitter - black raised

 360115 - Capacitor - Post Tub

 



hand tubs.

Swivel Lift Electrical Box

390530-09 - Base Blade Socket - 2ea 390540-09 - Relay for Actuator - 2ea

390545-09 - Retainer Clips - 2 ea

*350505 - Air Switch TBS362A - 2ea

*350505 - Air Switch TBS362A replaced TBS304

Note: The Actuator System Schematic is inside the Electrical Kit Lid.

Note: This view is up side down for left

It is very important that you use an absolutely accurate 25 lb. weight. If not,

you will have variations in your patient weighing. Requirements: Calibrated 25lb. weight.

1. To enter the calibration mode, first press and hold the “ON / ZERO” pad. While holding the “ON / ZERO” pad, press and hold the “LB / KG” pad. After approximately 3 (three) seconds the message on the display will change from “ZERO” to “CAL”. Release both pads at this time and the

display will show the “C 0” message.

2. Make sure the chair is empty and not in contact with any part of the tub and is *stable (not moving or vibrating). Press the “ON / ZERO” pad once again. The indicator will count down from “8” to “0”. When finished, the

indicator will show “C 25”.

3. Place the 25lb calibrated weight on the chair, allow it to stabilize* and press the “ON / ZERO” pad once again. The indicator will again count down from “8” to “0” as before and then will read “25”. Remove the weight and the indicator should read “0”. The indicator then automatically returns

to the normal weighing mode. Calibration is now complete.

*Failure to stabilize the unit during the calibration process may cause the scale

to display an inaccurate weight or not permit calibration.

Penner Manufacturing, Inc.

Swivel lift tub Calibration Procedure

 350535M-SER - Thermometer Display

same as in 350200)

Controls

- Standard Premier

(Fahrenheit / Celsius) (3 ea)



350495 - A

ir Transmitter (9 Each)

 370325 - Reservoir Handle



350151 - R

eplacement Valve Cartridge

350151MN - Cartridge for Rada 222 (Minnesota only)

 350200 - Dispenser Pump Complete (2 ea)

350201 -

"O" Ring for Dispenser Pump

(Included in 350200) 350204 - S

pring - Dispenser Pump

(Included in 350200)

350210 - Nut - Pump Mount (White) (Included in 350200)

350215 - Cap - Dispenser Pump

(Included in (350200)

 140106CHT - Hand Shower



360551 - A

350190CH - H

dapter - Shower Sprayer

ose Shower 78" Chrome

(Not Shown)

 360550 - Deck Mount-Hand Shower  360431 - Latch - Magnetic W/Plate  350217 - Cap - Sporocide Dispenser Pump

(Other parts of the pump are the

 360492 - Hose - 3/8" x 60" SS

 140261 - Hose 1/4" ID Clear

(Standard Premiers Only)

Bottle Tray and Check Valves

 350276 - 3/8 ID Clear Tubing  140489 - Foot Strainer (clear)

On end of Disinfectant Hose

 350235 - Check Valve  360866 - Tray - Bottle Premier

Shower (by-pass) Hose Connection Standard & Elite Premiers

 360439 - Orifice - Shower Vent (Inside Hose)

 360667 - Adapter-1/2" M x CMPR 3/8 Brass

 Overflow Plumbing for Reservoir

 350315 - Inlet Screen 1/2" 40

(red)

 Tub Disinfect - Yellow

Solenoids and Identification - Standard Premier

Systems have the solenoid connections marked with the colors indicated below to easily identify correct connection and to improve communications in the field for service diagnosing solenoid problems.

 Reservoir Fill - Grey

 Tub Shower - Red

 Tub Rinse - Blue

 Tub Fill - Green

when

Water Supply Connection Points & Inlet Screens - Standard Premier

Mesh in-Line (on both Hot and cold inlet lines)

 Inlet Connection - Cold Water -

(blue)

 Inlet Connection - Hot Water -

 140124 - Solenoid Valve W/plugin (5 ea)

Plumbing - Standard Premier

 360185 - Hose - 3/8" x 72" SS

 350535M-SER - Thermometer Display (3

ea)

 360491 - Hose - 3/8" x 48" SS W/Elbow

 350185 - Hose Assembly - 36“

 350495 - Air Transmitter - Black Raised

 350320 - Bronze Check Valve 1/2“

 350315 - Screen 1/2" 40 Mesh In-Line

 108550 - Washer - rubber drain

 370412 -Valve - 2" Brass

 370435 - Coupling, 2" PVC Flex

 350200 - Dispenser Pump (2 ea)

 040955 - Tube 1/8" ID

 144105 - Vacuum Breaker Watts 288A-3/8 (3 ea)

 340544 - Ell ¼ MNPT x 3/8 Barb

Vacuum Breakers - Elite Premier

 360185 - Hose - 3/8" X 72" SS  360492 - Hose - 3/8" X 60" SS

 360496 - Hose - 3/8" Comp X 1/2"FIP x 30”

144110 - Service Kit for Vacuum Breaker

(Not Shown)

Air System Assembly - Standard and Elite Premier

 340543 - Check Valve - ¼ F x ¼ MNPT  140474 - Check Valve (2 ea)  1404804 Injector - Dema Complete

If you need to replace the larger black check valve or some other part of the glued PVC assembly, contact the service department with model and serial number. The phone numbers are on the cover and back pages of this manual.

 350495 - Air Transmitter (7 ea)

350217 - Cap - Sporocide Dispenser Pump (Other

Controls Deck - Elite Premier

 350535M-SER -Thermometer Display (3 ea)



parts of the pump are the same as in 350200)



350151 - R

eplacement Valve Cartridge

350151MN - Cartridge for Rada 222

(Minnesota Only)

 140106CHT - Hand Shower



360551 - A

350190CH - H

dapter - Shower Sprayer

ose Shower 78" Chrome (not

shown)

 370325 - Reservoir Handle  350200 - Dispenser Pump Complete (2 ea)

350201 -

"O" Ring for Dispenser Pump

(Included in 350200) 350204 - S

pring - Dispenser Pump

(Included in 350200)

Replacement

350210 - Nut - Pump Mount (White) (Included in 350200)

350215 - Cap - Dispenser Pump (Included in (350200)

Right Side Lower Access Opening.

Bath Oil, and Shampoo) are stored.

 Cabinet Lid

 Left Access to Blower and Air Manifold

Left Side Access Views - Elite Premier (Right Hand)

 Cabinet TV Window Door  Left Access to Vacuum Breakers,

Solenoids, and Electrical Box

Right Side Lower Access View - Elite Premier (Right Hand)

 This where the Liquids (Disinfectant,

 360185 - Hose - 3/8" x 72" SS

 370300 Float Switch Assembly

Hoses - Elite Premier

 350185 - Hose Assembly - 3/4” x 36“  Cascade Elite Premier Electrical Kit  140261- Hose 1/4" Heavy Wall Clear  390409 - Hose - Vacuum 1-1/4 ID

Solenoid Identification - Elite Premier

 Disinfect - Yellow  Tub Rinse - Blue  Tub Shower - Red  Reservoir Fill - Grey  Tub Fill - Green

 Reservoir fill outlet

 350200 - Dispenser Pump

Control Panel Elite Premier View From Behind

 350190CH - 78" Double Spiral Hose - SS

(Is connected to 350185 on page 26) This hose is tied up as indicated during shipping then hangs freely.

 390100 - Braided Hose - 72“

Inside the Reservoir

 350315 -

Screen

- 1/2" 40 mesh in-line

 370300 - Float Switch  Overflow pipe

 370412 - Valve Ball 2" brass

Reservoir Gate Valve

and Blower Location Elite Premier

 360605 - Manifold PVC

 350602 - Blower

 360404EP - Water Trap Assembly

Cascade Elite

 350890 - Door Lock - 15/16 (1 ea Door

except for control door)

 350895 - Door Lock - 1 ¼” (One Each Door)

needed.

Installation Kit includes the following:

 390100 - Hose Assembly - 72” (2 ea)  350889 - Access Door Keys - (4 - 6 ea)  350650 - Label - Warranty Registration (1 ea)  360748P - Parts Manual - Cascade Premier Standard and Elite (1 ea)  360750P - Operation and Daily Maintenance Manual (1 ea)  360745P - Installation Manual - Cascade Premier Standard and Elite (1 ea)  Training DVD - Cascade Premier Standard and Elite (1 ea)

Tub Access Doors



140018



1400191 -

Rivet - 5/32 aluminum (Four Each Door)

Door)

If an Access Door is needed, contact your distributor or Penner Patient Care (see front cover for phone

number) and define which door and color that is

Cabinet Access Doors - Elite Premier

Bracket - Tub Door Spring (Two Each

 350890 - Door Lock 1 ¼ (3 ea on the

Cabinet Access Doors - Standard Premier

front doors and 1 ea on the tv door)

 350894 - Door Lock 15/16 (4 ea -- 2 ea

on each end panel)

Your Penner distributor and his personnel are trained to provide in-service

instruction and maintenance information on your Cascade bath system. If you have

any questions about the operation or maintenance of your Cascade bath system,

please contact your Penner distributor. For your nearest Penner distributor, contact

Penner Patient Care,

Inc

1-800-732-0717

OR 1-866-736-6377

Penner Bathing Spas Aqua-Aire Premier, 360020-1P, Aqua-Aire Premier Elite, 360020-1EP Assembly Manual

Specifications and Main Features

Frequently Asked Questions

User Manual