Pennant PNCH, PNCV Installation And Operation Instructions Manual

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Installation and Operation Instructions Document 1195

A subsidiary of CorporationBRADFORD WHITE

Heating Systems Company

Installation and Operation Instructions for

™

Pennant

Hydronic Boiler Model PNCH

Water Heater Model PNCV

Sizes 200, 300, 400

FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,

qualified in hot water boiler installation and maintenance. Improper installation and/or operation could create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty. For indoor installations, as an additional measure of safety, Laars strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces.

WARNING

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a nearby phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or gas supplier.

Assurez-vous de bien suivres les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil. QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareils.

• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones dansle bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le sservice des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

AVERTISSEMENT

H0276800-

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Pennant 200, 300, 400

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LAARS Heating Systems

TABLE OF CONTENTS

SECTION 1. General Information

1.1 Introduction...................................................... 3

1.2 Model Identication.......................................... 4

1.3 Warranty.......................................................... 4

1.4 Dimensions...................................................... 4

1.5 Locating the Appliance .................................... 4

1.6 Locating Pump-Mounted Water Heater

with Respect to Storage Tank(s) ..................... 7

1.7 Locating Pump-Mounted Boiler with

Respect to Return/Supply Header................... 7

1.8 Locating Appliance for Correct Horizontal Vent/

Ducted Air Distance From Outside Wall.......... 7

SECTION 2. Venting and Combustion Air

2.1 Combustion Air................................................ 7

2.1.1 Combustion Air From Room............................ 8

2.1.2 Intake Combustion Air ..................................... 8

2.2 Venting ............................................................9

2.2.1 Vent Categories............................................... 9

2.2.2 Category I Vent................................................ 9

2.2.3 Common Venting Systems.............................. 9

2.2.4 Category III Vent............................................ 10

2.3 Locating Vent & Combustion Air Terminals... 10

2.3.1 Side Wall Vent Terminal................................ 10

2.3.2 Side Wall Combustion Air Terminal............... 13

2.3.3 Vertical Vent Terminal ................................... 13

2.3.4 Vertical Combustion Air Terminal.................. 13

2.4 Common Vent Test – Boilers......................... 13

2.5 Vent Terminals for Outdoor Units.................. 14

SECTION 3. Gas Supply and Piping

3.1 Gas Supply and Piping.................................. 14

SECTION 4A. Water Connections – Pennant Boiler

4A.1 Heating System Piping:

Hot Supply Connections – Boiler................... 15

4A.2 Cold Water Make-Up – Boiler........................ 18

4A.3 Water Flow Requirements – Boiler................ 18

4A.4 Freeze Protection – Boiler............................. 19

SECTION 5. Electrical Connections

5.1 Main Power.................................................... 25

5.2 Field Wiring ................................................... 25

SECTION 6. Operating Instructions

6.1 Filling the Boiler System................................ 25

6.2 Pennant Control............................................. 26

6.3 Local / Remote Switch................................... 26

6.4 Sequence of Operation.................................. 26

6.5 Ignition Control Reaction to Air Flow/

Blocked Vent Pressure Switch ......................27

6.6 Programming The Temperature Control........ 27

6.6.1 Initial Controller Start-Up ............................... 27

6.6.2 Display Denitions......................................... 27

6.6.3 Changing Control Loop 1 Parameters........... 30

6.6.4 Enabling and Disabling Control Loop 2 ......... 30

6.6.5 Changing Control Loop 2 Parameters........... 30

6.6.6 Changing the Default Temperature

Selection........................................................ 31

6.6.7 Changing the Display Units ........................... 31

6.7 Operating the Burner and Set Up.................. 31

6.7.1 Set Up for 0 to 2500 Feet Altitude ................. 31

6.7.2 High Altitude Adjustment and Set Up ............ 32

6.8 Shutting Down the Pennant........................... 32

6.9 To Restart the Pennant .................................32

SECTION 7. Maintenance

7.1 System Maintenance..................................... 32

7.2 Appliance Maintenance and

Component Description................................. 33

7.2.1 Burners.......................................................... 33

7.2.2 Filter............................................................... 33

7.2.3 Gas Valves .................................................... 33

7.2.4 Manual Reset High Limit Control................... 33

7.2.5 Temperature Control .....................................34

7.2.6 Ignition Control ..............................................34

7.2.7 Ignitor............................................................. 34

7.2.8 Transformer................................................... 34

7.2.9 Flow Switch....................................................34

7.2.10 Heat Exchanger Coil...................................... 34

SECTION 4B. Water Connections – Pennant Water Heater

4B.1 Water System Piping – Water Heater............ 19

4B.2 Hot Water Supply Piping – Water Heater...... 19

4B.3 Water Flow Requirements – Water Heater.... 22

4B.4 Combined Water (potable)

Heating and Space Heating........................... 22

4B.5 Freeze Protection – Water Heater................. 22

SECTION 8. Trouble Shooting

8.1 Resolving Lockouts .......................................35

8.2 Delayed Ignition – Possible Causes.............. 35

8.3 Short Cycling – Boiler.................................... 35

8.4 Short Cycling – Water Heater........................ 35

8.5 High Gas Consumption .................................36

8.6 Troubleshooting Pennant Controls................ 36

SECTION 9. Replacement Parts

9.1 General Information....................................... 36

9.2 Parts List........................................................ 36

Pennant 200, 300, 400

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SECTION 1. General Information

USING THIS MANUAL – Because the Pennant Boilers and Pennant Water Heaters are identical appliances, with the exception of materials of manufacture, labels and ultimate use application, this manual provides information for the proper installation, operation and maintenance of both products. Where differences exist between the application of the appliances and their operation, the sections pertinent to only one appliance or the other will be so identied.

In the Commonwealth of Massachusetts, this appliance must be installed by a licensed plumber or gas tter.

WARNING

To minimize the risk of electric shock, fire or other hazards which could result in property damage, injury, or death. The Pennant hydronic, boiler or water heater must be installed in accordance with the procedures detailed in this manual, or the Laars Heating Systems warranty may be voided. The installation must conform to the requirements of the local jurisdiction having authority, and, in the United States, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA54. In Canada, the installation must conform to the latest edition of the Natural Gas and Propane Installation Code, CSA B149.1 and/or applicable local codes. Where required by the authority having jurisdiction, the installation of Pennant appliances must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1. Any modifications to the boiler, its gas controls, or wiring may void the warranty. If field conditions require modifications, consult the factory representative before initiating such modifications.

1.1 Introduction

This manual provides information necessary for the installation, operation, and maintenance of Laars Heating Systems’ Pennant copper tube appliances, sizes 200-400 MBTU/hr (larger models are covered in a separate manual). Read it carefully before installation.

AVERTISSEMENT

Afin de réduire au minimum les risques de commotion électrique, de feu ou d’autre nature, qui pourraient causer des dommages matériels, des blessures ou des accidents mortels, les chaudières à eau chaude ou les chauffe-eau Pennant doivent être installés conformément aux directives détaillées contenues dans ce manuel, à défaut de quoi la garantie fournie par Laars Heating Systems serait annulée. L’installation doit être conforme aux exigences de la réglementation locale en vigueur et, aux États-Unis, à l’édition la plus récente du Natural Fuel Gas Code (Code pour le gaz combustible naturel) ANSI Z223.1/NFPA54. Au Canada, l’installation doit respecter les exigences de la plus récente édition du Code d’installation du gaz naturel et du propane CSA B149.1, et/ou des codes locaux de construction en vigueur. Lorsque la réglementation locale l’exige, l’installation des appareils électroménagers Pennant doit respecter les exigences du Standard for Controls and Safety Devices for Automatically Fired Boilers (Code pour les équipements de commande et de sécurité des chaudières à combustion automatique), ANSI/ ASME CSD-1. Toute modification apportée à la chaudière, aux régulateurs de gaz ou au câblage, peut compromettre la garantie. Si certaines conditions particulières rendent des adaptations nécessaires, consulter un représentant du fabricant avant d’entreprendre ces modifications.

All application and installation procedures should be reviewed completely before proceeding with the installation. Consult the Laars Heating Systems factory, or local factory representative, with any issues or questions regarding this equipment. Experience has shown that most operating issues are caused by improper installation.

The Pennant appliance is protected against over pressurization. A pressure relief valve is tted to all appliances. It is installed on the outlet header, at the water outlet of the appliance.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P N C A C 1

SERIES

P N C

USAGE

SIZE

0 2 0 0

0 3 0 0

0 4 0 0

FUEL

ALTITUDE

LOCATION

FIRING

MODE

C ON-OFF

K TWO-STAGE

REVISION

HEAT

EXCHANGER

OPTIONS

CODE

PUMP

OPTIONS

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Pennant 200, 300, 400

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LAARS Heating Systems

IMPORTANT: The inlet gas pressure to the appliance must not exceed 13 in. w.c. (3.2 kPa).

All installations must be made in accordance

with:

1) In the U.S., the " National Fuel Gas Code "ANSI Z223.1/NFPA54, Latest Edition and all applicable local codes as required by the Authorities Having Jurisdiction (AHJ), or

2) In Canada, the "Natural Gas and Propane Installation Code", CSA B149.1, latest edition and all applicable local codes as required by the AHJ.

All electrical wiring is to be done in accordance with:

1). In the U.S., the "National Electrical Code" (NEC), ANSI/NFPA 70, latest Edition and all applicable local codes as required by the AHJ, or

2). In Canada, the “Canadian Electrical Code - Part 1”, CSA STD. C22.1 and all applicable local codes as required by the AHJ.

This appliance must be electrically grounded in accordance with the applicable codes and standards referenced above.

1.2 Model Identication

Consult the rating plate on the unit. The following information describes the model number structure.

Model Character Designation

16 Pump Options

X = No Pump N = Pump mounted, normal pump S = Pump mounted, soft water pump (PNCV only)

1.3 Warranty

Laars Heating Systems’ Pennant appliances are covered by a limited warranty. The owner should ll out the warranty registration card and return it to Laars Heating Systems.

All warranty claims must be made to an authorized Laars Heating Systems representative or directly to the factory. Claims must include the serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage.

Some accessory items are shipped in separate packages. Verify receipt of all packages listed on the packing slip. Inspect everything for damage immediately upon delivery, and advise the carrier of any shortages or damage. Any such claims should be led with the carrier. The carrier, not the shipper, is responsible for shortages and damage to the shipment whether visible or concealed.

1.4 Dimensions

See Figure 1.

1-3 Model Series Designation

P N C = Pennant

4 Usage

H = Hydronic V = Volume Water

5-8 Size

0 2 0 0 = 199,900 BTU/h input 0 3 0 0 = 299,000 BTU/h input 0 4 0 0 = 399,900 BTU/h input

9 Fuel

N = Natural Gas P = Propane

10 Altitude

A = 0-10,000 feet

11 Location

C = Indoor and Outdoor

12 Firing Mode

C = On-Off (standard) K = Two-stage (optional)

13 Revision

1 = Revision Level 1

14 Heat Exchanger

B = Glass-lined CI / copper / brz trim (std. PNCV) C = Glass-lined cast iron / copper (std. PNCH) N = Glass-lined cast iron / cu-nickel P = Glass-lined cast iron / cu-nickel / brz trim

15 Option Code

X = Standard unit L = Low temperature control (std. PNCV)

1.5 Locating the Appliance

The appliance should be located to provide clearances on all sides for maintenance and inspection. It should not be located in an area where leakage of any connections will result in damage to the area adjacent to the appliance or to lower oors of the structure.

When such a location is not available, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance.

The appliance is design certied by CSAInternational for installation on combustible ooring; in basements; in closets, utility rooms or alcoves.

Pennant Boilers or Water Heaters must never be installed on carpeting. The location for the appliance

should be chosen with regard to the vent pipe lengths and external plumbing. The unit shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during operation and service (circulator replacement, control replacement, etc.). When vented vertically, the Pennant must be located as close as practical to a chimney or outside wall. If the vent terminal and/or combustion air terminal terminate through a wall, and there is potential for snow accumulation in the local area, both terminals should be installed at an appropriate level above grade such that blockage of the terminal from accumulated debris or precipitation is prevented.

Pennant 200, 300, 400

(15)

5.9

Ø B

Ø C*

FLOW SWITCH

OUTLET

INLET

TOP VIEW

GAS CONNECTION

(50)

19.9

(15)

5.9

(46)

18.1

LEFT SIDE VIEW

(11)

4.5

(18)

7.3

(20)

7.7

FRONT VIEW

GAS CONNECTION

(15)

5.9

(73)

28.8

(13)

5.3

(32)

12.7

(60)

23.8

RIGHT SIDE VIEW

(37)

14.6

(18)

7.3

(12)

4.5

Ø C

Ø B*

(59)

23.1

REAR VIEW

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Horizontal

(Cat III)

Vent Pipe Size

Combustion Air

Connection

Vent Connection

Model A

in. cm in. cm in. cm in. cm

200 20.5 52 4 10 5 13 4 10 300 26.5 67 4 10 6 15 5 13 400 33.6 85 6 15 7 18 6 15

*Air and vent connections may be on top or back of the Pennant, and are eld convertible.

Figure 1a. Dimensional Data - Non Pump Mounted.

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Pennant 200, 300, 400

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Ø B*

Ø C

FLOW SWITCH

OUTLET

INLET

TOP VIEW

(15)

5.9

GAS CONNECTION

(50)

19.9

(15)

5.9

(46)

18.1

LEFT SIDE VIEW

(11)

4.5

(18)

7.3

(36)

14.3

MAX.

FRONT VIEW

GAS CONNECTION

(15)

5.9

(37)

14.6

(32)

12.7

(13)

5.3

(73)

28.8

(60)

23.8

RIGHT SIDE VIEW

(18)

7.3

(12)

4.5

Ø C

Ø B*

(59)

23.1

REAR VIEW

LAARS Heating Systems

Model A

in. cm in. cm in. cm in. cm

Combustion Air

Connection

Vent Connection

Horizontal

(Cat III)

Vent Pipe Size

200 20.5 52 4 10 5 13 4 10 300 26.5 67 4 10 6 15 5 13 400 33.6 85 6 15 7 18 6 15

*Air and vent connections may be on top or back of the Pennant, and are eld convertible.

Figure 1b. Dimensional Data - Pump Mounted.

Pennant 200, 300, 400

Page 7

Heater

Size

200 5 13 4 10 4 10 50 15 3 CA003101 CA003201 300 6 15 5 13 4 10 50 15 3 CA003102 CA003201 400 7 18 6 15 6 15 50 15 3 CA003103 CA003202

Appliance

Surface

Left Side 1 2.5 24 61 Right Side 1 2.5 24 61 Top 1 2.5 12 30 Back 1 2.5 12** 30** Front 1 2.5 36 91 Vertical

(Category 1)

Vent

Horizontal (Category 3) Vent

*1" (2.5 cm) when b-vent is used. **When vent and/or combustion air connects to the back, recommended clearance is 36" (91cm).

Vent Collar

Size

in cm in cm in cm ft m

Required

Clearance From

Combustible Material

inches cm inches cm

6* 15.2*

per UL 1738 venting system supplier's instructions

Table 2. Clearances.

Horizontal

Vent Pipe

Diameter

Table 1. Horizontal Vent / Combustion Air Parameters.

Recommended

Service Access

Clearance

Intake

Air Collar

& Pipe

Diameter

Max. Pipe

Length

Max. No.

of Elbows

Side Vent

Terminal

Part Number

1.8 Locating Appliance for Correct Horizontal Vent/Ducted Air Distance From Outside Wall

The forced draft combustion air blower in the

appliance has sufcient power to pull air and vent properly when the guidelines for horizontal air and vent are followed (see Table 1).

NOTE: On some models, the vent collar size is larger than the size of the vent pipe that can be used. Vent collar size and horizontal pipe diameters can be found in Table 1. The larger vent collar size is to accommodate Category I (vertical) vent systems.

NOTE: When located on the same wall, the Pennant combustion air intake terminal must be installed a minimum of 12" (30cm) below the exhaust vent terminal and separated by a minimum of 36 inches (91cm) horizontally.

The air intake terminal must be installed high

enough to avoid blockage from snow, leaves and other debris.

The dimensions and requirements that are shown in Table 2 should be met when choosing the locations for the appliance.

1.6 Locating Pump-Mounted Water Heater

with Respect to Storage Tank(s)

For best results, a pump-mounted Pennant water heater should be located within 15 feet (4.6m) of the storage tank(s). The pump is sized for 30 feet (9.1m)

SECTION 2. Venting and Combustion Air

WARNING

For indoor installations, as an additional measure of safety, Laars strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces.

of piping.

If the appliance must be installed with longer piping runs, then larger diameter pipe or tubing may be acceptable. Consult the factory for assistance.

1.7 Locating Pump-Mounted Boiler with

Respect to Return/Supply Header

For the best results, a pump-mounted Pennant boiler should be located within 15 feet (4.6m) of the

Pour des installations intérieures, Laars recommande fortement, comme mesure de sécurité supplémentaire, l’installation de détecteurs de monoxyde de carbone adaptés dans le voisinage de l’appareil et dans chacune des pièces habitées adjacentes.

AVERTISSEMENT

supply and return headers. The pump is sized for 30 feet (9.1m) of piping.

If the appliance must be installed with longer piping runs, then larger diameter tubing may be acceptable. Consult the factory for assistance.

2.1 Combustion Air

Pennant boilers and water heaters must have provisions for combustion and ventilation air in accordance with the applicable sections addressing requirements for air for combustion and ventilation of

Side Wall Combustion Air Terminal

Part Number

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Pennant 200, 300, 400

Page 9

LAARS Heating Systems

the National Fuel Gas Code, ANSI Z223.1. In Canada, the applicable sections of the Natural Gas and Propane Installation Code (CSA B149.1) must be followed. In all cases any and all applicable local installation codes must also be followed.

A Pennant appliance may receive combustion air from the space in which it is installed, or it can be ducted directly to the unit from the outside. Proper ventilation air must be provided in either case.

2.1.1 Combustion Air From Room

In the United States, the most common requirements specify that the space shall communicate with the outdoors in accordance with method 1 or 2, which follow. Where ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect.

Method 1: Two permanent openings, one commencing within 12 inches (30 cm) of the top and one commencing within 12 inches (30 cm) of the bottom, of the enclosure shall be provided. The openings shall communicate directly, or by ducts, with the outdoors or spaces that freely communicate with the outdoors. When directly communicating with the outdoors, or when communicating to the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4000 Btu/hr (5.5 square cm/kW) of total input rating of all equipment in the enclosure. When communicating to the outdoors through horizontal ducts, each opening shall have a minimum free area of not less than 1 square inch per 2000 Btu/hr (11 square cm/kW) of total input rating of all equipment in the enclosure. Table 3 shows data for this sizing method, for each Pennant model.

Method 2: One permanent opening, commencing within 12 inches (30 cm) of the top of the enclosure, shall be permitted. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces that directly communicate with the outdoors and shall have a minimum free area of 1 square inch per 3000 Btu/hr (7 square cm/kW) of the total input rating of all equipment located in the enclosure. This opening must not be less than the sum of the areas of all vent connectors in the conned space.

Other methods of introducing combustion and ventilation air are acceptable, providing they conform to the requirements in the applicable codes listed above.

In Canada, consult local building and safety codes or, in absence of such requirements, follow CSA B149.1, the Natural Gas and Propane Installation Code.

Boiler

Model

200 50 323 300 75 484 400 100 645

*Net Free Area in Square Inches / Square cm Area indicated is for one of two openings; one at oor level and one at the ceiling, so the total net free area could be double the gures indicated.

This chart is for use when communicating directly with the outdoors. For special conditions and alternate methods, refer to the latest edition of ANSI Z223.1.

Note: Check with louver manufacturers for net free area of louvers. Correct for screen resistance to the net free area if a screen is installed. Check all local codes applicable to combustion air.

Table 3. Combustion Air Openings.

Square inches Square cm

Each Opening*

2.1.2 Intake Combustion Air

The combustion air can be taken through the wall, or through the roof. When taken from the wall, it must be taken from out-of-doors by means of the Laars horizontal wall terminal (see Table 1). When taken from the roof, a eld-supplied rain cap or an elbow arrangement must be used to prevent entry of rain water (see Figure 2).

Use single-wall galvanized pipe, per Table 4, for the combustion air intake (see Table 1 for appropriate size). Route the intake to the heater as directly as possible. Seal all joints with tape. Provide adequate hangers. The unit must not support the weight of the combustion air intake pipe. Maximum linear pipe length allowed is 50 feet (15.2m). Three elbows have been calculated into the 50-foot (15.2m) linear run. Subtract 10 allowable linear feet (3.0m) for every additional elbow used (see Table 1). When fewer

Figure 2. Combustion Air and Vent Through Roof.

Pennant 200, 300, 400

Page 9

than 3 elbows are used, the maximum linear pipe length allowed is still 50 feet (15.2m).

Term Description Pipe Single-wall galvanized steel pipe, 24 gauge

minimum (either insulated or non-insulated)

Joint Sealing Permanent duct tape or aluminum tape

Table 4. Required Combustion Air Piping Material.

The connection for the intake air pipe is on the lter box. The Pennant appliances may have venting and combustion air ducting attached to the top or the back. They are shipped with the connections at the top. For attaching either or both pipes to the back, the mounting anges are reversible by removing the mounting screws and orienting the anges in the desired position. Replace the screws after positioning anges. Run a bead of silicone around the collar and slide the pipe over the collar. Secure with sheet metal screws.

In addition to air needed for combustion, air shall also be supplied for ventilation, including all air required for comfort and proper working conditions for personnel. The Pennant loses less than 1 percent of its input rating to the room, but other heat sources may be present.

2.2 Venting

2.2.1 Vent Categories

Depending upon desired Pennant venting, it may be considered a Category I or a Category III appliance. In general, a vertical vent system will be a Category I system. However, in rare instances, a Pennant’s vertical vent system may be considered Category III. In the U.S., the National Fuel Gas Code (ANSI Z223.1), or in Canada the Natural Gas and Propane Installation Code (CSA B149.1), denes a Category I vent system, and includes rules and tables to size these vent systems. If the Pennant’s vertical vent system does not satisfy the criteria for Category I venting, it must be vented as a Category III system.

All Pennant vent systems which discharge horizontally (without the use of a power venter) are considered Category III vent systems.

2.2.2 Category I Vent

When vented as a Category I appliance, the vent system must conform to the National Fuel Gas Code (ANSI Z223.1-Latest Edition) in the U.S., or in Canada, to the Natural Gas and Propane Installation Code (CSA B149.1 latest edition). The vent system must be sized and installed for a Category I FanAssisted Appliance.

If chimney height is greater than 25 feet, or if multiple units are vented into the same vertical vent, a barometric damper must be installed on each appliance, such that the ue draft does not exceed (negative) 0.1 in. w.c.

If using a power venter for any type of Category

I venting, the draft should be set between (negative)

0.01 and 0.05 in. w.c.

2.2.3 Common Venting Systems

Pennant units are Category I fan-assisted when vented vertically and adhering to all applicable codes. Pennant units are not allowed to be vented into a common horizontal vent system, unless a properly sized vent fan is used, and the common vent system is properly designed by the vent fan manufacturer or a qualied engineer. When common venting Pennant fan-assisted unit with other appliances through one shared vertical duct called a “common vent”, special care must be taken by the installer to ensure safe operation. In the event that the common vent is blocked, it is possible, especially for fan-assisted devices, to vent backwards through non-operating appliances sharing the vent, allowing combustion products to inltrate occupied spaces. If the

appliances are allowed to operate in this condition, serious injury or death may occur.

WARNING

Operation of appliances with a blocked common vent may lead to serious injury or death. Safety devices must be implemented to prevent blocked common vent operation. If safe operation of all appliances connected to a common vent cannot be assured, including prevention of spillage of flue gasses into living spaces, common venting should not be applied, and appliances should each be vented separately.

AVERTISSEMENT

Le fonctionnement d’appareils connectés à un évent commun bouché peut provoquer de sérieuses blessures corporelles ou la mort. Des dispositifs de sécurité doivent être mis en place pour empêcher que les appareils soient utilisés avec un évent commun bouché. Si un fonctionnement sécuritaire de tous les appareils reliés à un évent commun et si la prévention des dégagements accidentels de gaz de combustion dans des zones habitées ne peuvent pas être assurés, un évent commun ne doit pas être mis en place et les appareils doivent être munis d’évents individuels séparés.

It is for this reason that, in addition to following proper vent sizing, construction and safety requirements from the National Fuel Gas Code, ANSI Z223.1 or in Canada, from the Natural Gas and Propane Installation Code (CSA B149.1) as well as all applicable local codes, it is required that installers provide some means to prevent operation with a blocked common vent. It is suggested that a blocked vent safety system be employed such that if the switch

Page 10

Pennant 200, 300, 400

Page 11

LAARS Heating Systems

from one appliance trips due to excessive stack spill or back pressure indicating a blocked vent condition, that all appliances attached to the vent be locked out and prevented from operating. Note that the Pennant is equipped with a blocked vent safety (pressure) switch, as shipped. However, this safety switch has only been designed and tested to be effective in installations where the Pennant is vented separately and NOT common vented with other appliances. As an additional precaution, it is recommended that a Carbon Monoxide (CO) alarm be installed in all enclosed spaces containing combustion appliances. If assistance is required in determining how a blocked vent safety system should be connected to a LAARS product, please call Applications Engineering at the Rochester phone number on the back cover of this manual.

Refer to the installation and operating instructions on all appliances to be common vented for instructions, warnings, restrictions and safety requirements. If safe operation of all appliances connected to a common vent cannot be assured, including prevention of spillage of ue gases into living spaces, common venting should not be applied, and appliances should each be vented separately.

2.2.4 Category III Vent

When the Pennant is vented with horizontal discharge, it must be installed per this installation manual and the venting system manufacturer’s installation instructions. The vent system must be sealed stainless steel, per Table 5.

Term Description

Pipe Must comply with UL Standard 1738 such

as Type AL29-4C Stainless Steel (either insulated or non-insulated).

Joint

Sealing

Table 5. Required Horizontal Venting Material.

Follow vent manufacturer's instructions.

50 linear feet (15.2m) of pipe. Subtract 10 allowable linear feet (3.0m) for every additional elbow used.

2.3 Locating Vent & Combustion Air Terminals

2.3.1 Side Wall Vent Terminal

The appropriate Laars side wall vent terminal

must be used, and is listed in the installation and operation manual. The terminal provides a means of installing the vent piping through the building wall, and must be located in accordance with ANSI Z223.1/ NFPA 54 and applicable local codes. In Canada, the installation must be in accordance with CSA B149.1 and local applicable codes. Consider the following when installing the terminal:

1. Figure 3 shows the requirements for mechanical vent terminal clearances for the U.S. and Canada.

2. Locate the vent terminal so that vent gases cannot be drawn into air conditioning system inlets.

3. Locate the vent terminal so that vent gases cannot enter the building through doors, windows, gravity inlets or other openings. Whenever possible, locations under windows or near doors should be avoided.

4. Locate the vent terminal so that it cannot be blocked by snow. The installer may determine that a vent terminal must be higher than the minimum shown in codes, depending upon local conditions.

5. Locate the terminal so the vent exhaust does not settle on building surfaces or other nearby objects. Vent products may damage such surfaces or objects.

6. If the boiler or water heater uses ducted combustion air from an intake terminal located on the same wall, locate the vent terminal at least 3 feet (0.9m) horizontally from the combustion air terminal, and locate the vent terminal at least 1 foot (0.3m) above the combustion air terminal.

Route the vent pipe to the heater as directly as possible. Seal all joints and provide adequate hangers as required in the venting system manufacturer’s installation instructions. Horizontal portions of the venting system must be supported to prevent sagging and may not have any low sections that could trap condensate.

The unit must not support the weight of the vent pipe. Horizontal runs must slope downwards not less than  inch per foot (2 cm/m) from the unit to the vent terminal.

L’appareil ne doit pas supporter le poids de la gaine d’évent. Les parties horizontales doivent être installées avec une pente de 2 cm/m (1/4 inch par pied) descendant de l’appareil vers la sortie de l’évent.

Reference Table 1 for the size of the Category III vent system. Up to three elbows can be used with

WARNING The outdoor vent terminal gets hot. Unit must be installed in such a way as to reduce the risk of burns from contact with the vent terminal.

AVERTISSEMENT La sortie d’évent à l’extérieur devient très chaude. Elle doit être installée de façon à réduire le risque de brûlures au contact de l’extrémité de l’évent.

Pennant 200, 300, 400

Page 11

U.S. Installations (see note 1) Canadian Installations (see note 2) A= Clearance above grade, veranda, porch, 12 inches (30 cm) 12 inches (30 cm)

deck, or balcony B= Clearance to window or door that may Direct Vent Only: 12 inches (30 cm)

be opened Other Than Direct Vent: 4 feet (1.2 m) below or 36 inches (91 cm) to side of opening; 1 foot (30 cm) above opening

C= Clearance to permanently closed window See note 4 See note 5 D= Vertical clearance to ventilated soft located

above the terminal within a horizontal See note 4 See note 5 distance of 2 feet (61cm) from the center line of the terminal

E= Clearance to unventilated soft See note 4 See note 5 F= Clearance to outside corner See note 4 See note 5 G= Clearance to inside corner See note 4 See note 5 H= Clearance to each side of center line See note 4 3 feet (91 cm) within a height 15 feet

extended above meter/regulator assembly above the meter/regulator assembly

I= Clearance to service regulator vent outlet See note 4 3 feet (91 cm) J= Clearance to non mechanical air supply Direct Vent Only: 12 inches (30 cm)

inlet to building or the combustion air inlet Other Than Direct Vent: 4 feet (1.2 m) below or 36 inches (91 cm) to any other appliance to side of opening; 1 foot (30 cm) above opening

K= Clearance to a mechanical air supply inlet 3 feet (91 cm) above if within 10 feet (3 m) 6 feet (1.83 m) horizontally

L= Clearance above paved sidewalk or paved Vent termination not allowed in this location Vent termination not allowed in this driveway located on public property location

M= Clearance under veranda, porch, deck, See note 4 12 inches (30 cm) (see note 3) or balcony

Notes:

1. In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code.

2. In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.

3. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

4. For clearances not specied in ANSI Z223.1 / NFPA 54, clearance is in accordance with local installation codes and the requirements of the gas supplier.

5. For clearances not specied in CSA B149.1, clearance is in accordance with local installation codes and the requirements of the gas supplier.

Figure 3. Vent Terminal Clearance.

Page 12

Pennant 200, 300, 400

Page 13

LAARS Heating Systems

Important Note: Massachusetts Code Requirement.

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas

fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.

At the time of installation of the side wall

horizontal vented gas fueled equipment, the installing plumber or gastter shall observe that a hard-wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gastter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally

vented gas fueled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this

subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

3. SIGNAGE. A metal or plastic identication plate shall be

permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half () inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side

wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a) 1 through 4.

(b) EXEMPTIONS: The following equipment is

exempt from 248 CMR 5.08(2)(a) 1 through 4:

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontal vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

– GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

2. APPROVED CARBON MONOXIDE DETECTORS.

Each carbon monoxide detector as required

in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.

(d) MANUFACTURER REQUIREMENTS

– GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer:

Pennant 200, 300, 400

Page 13

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all

Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

2.3.2 Side Wall Combustion Air Terminal

The Laars side wall combustion air terminal

(listed in Table 1) must be used when the unit takes its combustion air through a duct from a side wall. Consider the following when installing the terminal:

1. Do not locate the air inlet terminal near a source of corrosive chemical fumes (e.g., cleaning uid, chlorinated compounds, etc.)

2. Locate the terminal so that it will not be subject to damage by accident or vandalism.

3. Locate the combustion air terminal so that it cannot be blocked by snow. The National Fuel Gas Code requires that it be at least 12 inches (30 cm) above grade, but the installer may determine it should be higher, depending upon local conditions.

4. If the Pennant is side-wall vented to the same wall, locate the vent terminal at least 3 feet (0.9m) horizontally from the combustion air terminal, and locate the vent terminal at least 1 foot (0.3m) above the combustion air terminal (see Figure 3).

2.3.3 Vertical Vent Terminal

When the unit is vented through the roof, the

vent must extend at least 3 feet (0.9m) above the point at which it penetrates the roof. It must extend at least 2 feet (0.6m) higher than any portion of a building within a horizontal distance of 10 feet (3.0m), and high enough above the roof line to prevent blockage from snow. When the combustion air is taken from the roof, the combustion air must terminate at least 12" (30cm) below the vent terminal (see Figure 2).

2.3.4 Vertical Combustion Air Terminal

When combustion air is taken from the roof, a

eld-supplied rain cap or an elbow arrangement must be used to prevent entry of rain water (see Figure 2). The opening on the end of the terminal must be at least 12" (30cm) above the point at which it penetrates the

roof, and high enough above the roof line to prevent blockage from snow. When the vent terminates on the roof, the combustion air must terminate at least 12" (30cm) below the vent terminal.

2.4 Common Vent Test — Boilers

When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the appliances remaining connected to it.

At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation.

1. Seal any unused openings in the common venting

system.

2. Visually inspect the venting system for proper

size and horizontal pitch and determine there is

non blockage or restriction, leakage, corrosion

and other deciencies which could cause an

unsafe condition.

3. Insofar as it is practical, close all building doors

and windows and all doors between the space in

which the appliances remaining connected to the

common venting system are located and other

spaces of the building. Turn on clothes dryers

and any appliance not connected to the common

venting system. Turn on any exhaust fans, such

as range hoods and bathroom exhausts, so they

will operate at maximum speed. Do not operate a

summer exhaust fan. Close replace dampers.

4. Place in operation the appliance being

inspected. Follow the lighting instructions.

Adjust thermostat so appliance will operate

continuously.

5. Test for spillage at the draft hood relief opening

after 5 minutes of main burner operation. Use

the ame of a match or candle, or smoke from a

cigarette, cigar or pipe.

6. After it has been determined that each appliance

remaining connected to the common venting

system properly vents when tested as outlined

above, return doors, windows, exhaust fans,

replace dampers and any other gas burning

appliance to their previous conditions of use.

7. Any improper operation of the common venting

system should be corrected so that the installation

conforms with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54 and/or CSA B149.1,

Natural Gas and Propane Installation Codes.

When resizing any portion of the common

venting system, the common venting system

should be resized to approach the minimum size

as determined using the appropriate tables in

Appendix F in the National Fuel Gas Code, ANSI

Z223.1/NFPA 54 and/or CSA B149.1, Natural

Gas and Propane Installation Codes.

Page 14

Pennant 200, 300, 400

Page 15

LAARS Heating Systems

2.4 Vérication des évents communs — Chaudières

Lorsqu’une chaudière existante est déconnectée

du réseau d’évents commun, ce réseau d’évents commun devient probablement trop grand pour les appareils qui lui restent connectés. Lorsqu’une chaudière existante est retirée, les étapes suivantes doivent être accomplies pour chaque appareil qui reste connecté au réseau d’évents commun utilisé, alors que les autres appareils qui sont encore connectés au réseau commun d’évents ne sont pas en fonctionnement.:

1. Sceller toutes les ouvertures non utilisées du système d'évacuation.

2. Inspecter de façon visuelle le système d'évacuation pour déterminer la grosseur et l'inclinaison horizontale qui conviennent et s'assurer que le système est exempt d'obstruction, d'étranglement, de fuite, de corrosion et autres défaillances qui pourraient présenter des risques.

3. Dans la mesure du possible, fermer toutes les portes et les fenêtres du bâtiment et toutes les portes entre l'espace où les appareils toujours raccordés au système d'évacuation sont installés et les autres espaces du bâtiment. Mettre en marche les sécheuses, tous les appareils non raccordés au système d'évacuation common et tous les ventilateurs d'extraction comme les hottes de cuisinière et les ventilateurs des salles de bain. S'assurer que ces ventilateurs fonctionnent à la vitesse maximale. Ne pas faire fonctionner les ventilateurs d'été. Fermer les registres des cheminées.

4. Mettre l'appareil inspecté en marche. Suivre les instructions d'allumage. Réegler le thermostat de façon continue.

5. Faire fonctionner le brûleur principal pendant 5 min ensuite, déterminer si le coupe-tirage déborde à l'ouverture de décharge. Utiliser la amme d'une allumette ou d'une chandelle ou la fumée d'une cigarette, d'un cigare ou d'une pipe.

6. Une fois qu'il a été déterminé, selon la méthode indiquée ci-dessus, que chaque appareil raccordé au système d'évacuation est mis à l'air libre de façon adéquate. Remettre les portes et les fenêtres, les ventilateurs, les registres de cheminées et les appareils au gaz à leur position originale.

7. Tout mauvais fonctionnement du système d'évacuation commun devrait être corrigé de façon que l'installation soit conforme au National Fuel Gas Code, ANSI Z223.1/NFPA 54 et (ou) aux codes d'installation CSA-B149.1. Si la grosseur d'une section du système devrait être modié, le système devrait être modié pour respecter les valeurs minimales des tableaux pertinents de l'appendice F du National Fuel Gas Code, ANSI Z223.1/NFPA 54 et (ou) les codes d'installation CSA-B149.1

2.5 Vent Terminals for Outdoor Units

For outdoor applications, the vent and combustion air openings must be covered with proper terminals to prevent rain, snow and other objects from falling into the Pennant.

Outdoor Vent / Air kit part numbers are shown in Table 6. These kits contain parts for both combustion air inlet and exhaust vent connections. An angled sheet metal assembly with louvers replaces the sheet metal assembly with the air collar. An adapter, a 12" length of pipe, and a rain cap are included for the exhaust vent opening.

If local codes allow, Laars kits are not required for outdoor units. The installer may use 12" of appropriately sized galvanized single wall or b-type vent pipe and a rain cap for the exhaust vent. In addition, an appropriately sized galvanized 90° elbow, positioned with the opening facing down, may be used on the combustion air inlet.

Model (Size) Outdoor Vent and

Air Terminal Kit 200 CA003001 300 CA003002 400 CA003003

Table 6. Vent / Air Kits for Outdoor Units.

SECTION 3. Gas Supply and Piping

3.1 Gas Supply and Piping

Gas piping should be supported by suitable

hangers or oor stands, not by the appliance.

The Pennant’s gas train allows the user to pipe the gas from either the right side or the left side of the unit. As shipped, the right side of the gas train is capped off, and there is a manual valve on the left side. If desired, the manual valve on the left side of the gas train may be moved to the right side, and the cap on the right side may be moved to the left.

Review the following instructions before proceeding with the installation.

1. Verify that the appliance is tted for the proper

type of gas by checking the rating plate. Pennant

appliances are equipped to operate at elevations

up to 10,000 feet (3050m). Pennant appliances

may be adjusted to operate properly at altitudes

above 2500 feet (see Section 6.5.2) and the input

will be reduced if the heating value of the gas

supply is below sea level values.

2. The maximum inlet gas pressure must not

exceed 13" w.c. (3.2kPa). The minimum inlet gas

pressure is 5 in. w.c. (1.2 kPa).

3. Refer to Table 7, size supply.

4. Run gas supply line in accordance with all

applicable codes.

Pennant 200, 300, 400

Page 15

5. Locate and install manual shutoff valves in accordance with state and local requirements.

6. A sediment trap must be provided upstream of the gas controls.

7. All threaded joints should be coated with piping compound resistant to action of liqueed petroleum gas.

8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 0.5 psig (3.45 kpa).

9. The unit must be isolated from the gas supply system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0.5 psig (3.45 kpa).

10. The appliance and its gas connection must be leak tested before placing it in operation.

11. Purge all air from gas lines.

WARNING

Do not use open flame to check for leaks. An open flame could lead to explosion, which could result in property damage, serious injury or death.

AVERTISSEMENT

Ne recherchez pas les fuites avec une flamme nue. Une flamme nue peut provoquer une explosion qui peut causer des dommages matériels, de sérieuses blessures corporelles ou la mort.

NOTE: The Pennant appliance and all other gas appliances sharing the gas supply line must be firing at maximum capacity to properly measure the inlet supply pressure. The pressure can be measured at the supply pressure port on the gas valve. Low gas pressure could be an indication of an undersized gas meter, undersized gas supply lines and/or an obstructed gas supply line.

SECTION 4A. Water Connections — Pennant Boiler

4A.1 Heating System Piping:

Hot Supply Connections — Boiler

NOTE: This appliance must be installed in a closed

pressure system with a minimum of 12 psig (82.7 kPa) static pressure at the boiler.

Hot water piping should be supported by suitable hangers or oor stands. Do not support piping with this appliance. Due to expansion and contraction of copper pipe, consideration should be given to the type of hangers used. Rigid hangers may transmit noise through the system resulting from the piping sliding in the hangers. It is recommended that padding be used when rigid hangers are installed. Maintain 1" clearance to combustibles for hot water pipes.

Pipe the discharge of the relief valve (full size) to a drain or in a manner to prevent injury in the event of pressure relief. Install an air purger, an air vent, a diaphragm-type expansion tank, and a hydronic ow check in the system supply loop. Minimum ll pressure must be 12 psig (82.7 kPa). Install shutoff valves where required by code.

Suggested piping diagrams are shown in Figures 4, 5, 6, 7 and 8. These diagrams are meant only as a guide. Components required by local codes must be properly installed.

Note the recommended location of the temperature sensor on the diagrams; you must provide a location for the additional sensor shipped with the Pennant. This sensor may be strapped onto pipe from 1" to 4" diameter, or inserted into an immersion well.

Model and

Gas Type 0-100'

200 natural 1" 3.2 cm 1" 3.2 cm 1" 3.2 cm

200 propane 1" 2.5 cm 1" 2.5 cm 1" 3.2 cm

300 natural 1" 3.2 cm 1" 4.0 cm 1" 4.0 cm

300 propane 1 2.5 cm 1" 3.2 cm 1" 3.2 cm

400 natural 1" 3.2 cm 1" 4.0 cm 2" 5.0 cm

400 propane 1" 3.2 cm 1" 3.2 cm 1" 4.0 cm

Notes:

1. These gures are based on 1/2" (0.12 kPa) water column pressure drop.

2. Check supply pressure and local code requirements before proceeding with work.

3. Pipe ttings must be considered when determining gas pipe sizing.

Distance from Gas Meter or Last Stage Regulator

0-31 m 100-200' 31-61m 200-300' 61-91m

Table 7. Gas Piping Size.

Page 16

Pennant 200, 300, 400

Page 17

PRIMARY/SECONDARY MANDATORY FOR ALL VARIABLE FLOW SYSTEMS INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM

PIPING & SIZING OF EXPANSION TANK PER TANK MANUFACTURER'S INSTRUCTIONS

DIMENSION "C" (COMMON PIPING) TO BE FOUR PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILER CIRCUIT PIPING MUST BE EQUAL TO

BOILER WATER CONNECTION SIZE

BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER DOTTED DEVICES INDICATE ALTERNATE LOCATIONS PUT BOILER CONTROL SENSOR IN THE SYSTEM

SYSTEM PUMP

MAKE-UP

COLD WATER

SUPPLY

SYSTEM

PUMP LOCATION FOR PUMP-MOUNTED UNITS

RETURN

SYSTEM

SUPPLY WHEN USING THIS PIPING STYLE. MINIMUM BOILER INLET WATER TEMPERATURE

MUST BE AT LEAST 120°F.

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES

AND ORDINANCES FOR

ADDITIONAL REQUIREMENTS.

CHECK VALVE

TEMPERATURE SENSOR

VALV

PURGE

VALVE

THERMOMETER

GLOBE VALVE

EXPANSION TANK WITH

AIR SCOOP AND

AUTO AIR VENT

PUMP

PRESSURE REDUCING VALVE W/ FAST FILL BYPASS

3-WAY VALVE

SYSTEM PUMP

MAKE-UP

COLD WATER

SUPPLY

SYSTEM

PUMP LOCATION FOR PUMP-MOUNTED UNITS

RETURN

SYSTEM

PRIMARY/SECONDARY MANDATORY FOR ALL VARIABLE FLOW SYSTEMS INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM

PIPING & SIZING OF EXPANSION TANK PER TANK MANUFACTURER'S INSTRUCTIONS

DIMENSION "C" (COMMON PIPING) TO BE FOUR PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILER CIRCUIT PIPING MUST BE EQUAL TO

BOILER WATER CONNECTION SIZE BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER DOTTED DEVICES INDICATE ALTERNATE LOCATIONS

PUT BOILER CONTROL SENSOR IN THE SYSTEM SUPPLY WHEN USING THIS PIPING STYLE.

MINIMUM BOILER INLET WATER TEMPERATURE MUST BE AT LEAST 120°F.

ADJUSTMENT PROCEDURE TO MAINTAIN 120°F INLET TEMP:

Turn on boiler and open valves A& B.

2. After steady-state operation,

if T1 is less

than slowly close valve

B until T1

climbs to 120°F

3. If

T1 is greater than 120°F, slowly close

until

T1 drops to 120°F.

4. Check after system operating temperature has

stabilized. Make final adjustments.

120°F

valve

CHECK VALVE

TEMPERATURE SENSOR

VALVE

PURGE

VALV

THERMOMETER

GLOBE VALVE

EXPANSION TANK WITH

AIR SCOOP AND

AUTO AIR VENT

PUMP

PRESSURE REDUCING VALVE W/ FAST FILL BYPASS

3-WAY VALVE

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES

AND ORDINANCES FOR

ADDITIONAL REQUIREMENTS.

LAARS Heating Systems

Figure 4. Hydronic Piping — Multiple Boilers, Primary Secondary System.

Figure 5. Hydronic Piping — Multiple Boilers, Low Temperature System.

Pennant 200, 300, 400

SYSTEM PUMP

MAKE-UP

COLD WATER

PUMP LOCATION FOR PUMP-MOUNTED UNITS

PRIMARY/SECONDARY MANDATORY FOR ALL VARIABLE FLOW SYSTEMS

INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM PIPING & SIZING OF EXPANSION TANK

PER TANK MANUFACTURER'S INSTRUCTIONS DIMENSION "C" (COMMON PIPING) TO BE FOUR

PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILER CIRCUIT PIPING MUST BE EQUAL TO

BOILER WATER CONNECTION SIZE BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER DOTTED DEVICES INDICATE ALTERNATE LOCATIONS

PUT BOILER CONTROL SENSOR IN THE SYSTEM SUPPLY WHEN USING THIS PIPING STYLE.

MINIMUM BOILER INLET WATER TEMPERATURE MUST BE AT LEAST 120°F.

180°F

150°F

130°F

NOTES:

1. BOILER LOOP IN EXAMPLE IS MAINTAINEDAT 180°F

2. ZONE THERMOSTAT

S CAN BE INTERLOCKED WITH BOILER,

THAT BOILER FIRES UPON CALL FOR HEAT FROMANY

ZONE.

3. ZONE PIPING AND INTERLOCK WIRING TO BE DESIGNED BY SYSTEM ENGINEER.

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES

AND ORDINANCES FOR

ADDITIONAL REQUIREMENTS.

CHECK VALVE

TEMPERATURE SENSOR

VALV

PURGE

VALV

THERMOMETER

GLOBE VALVE

EXPANSION TANK WITH

AIR SCOOP AND

AUTO AIR VENT

PUMP

PRESSURE REDUCING VALVE W/ FAST FILL BYPASS

3-WAY VALVE

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES

AND ORDINANCES FOR

ADDITIONAL REQUIREMENTS.

SYSTEM PUMP

MAKE-UP

COLD WATER

SUPPLY

SYSTEM

PUMP LOCATION FOR PUMP-MOUNTED UNITS

RETURN

SYSTEM

PRIMARY/SECONDARY MANDATORY FOR ALL VARIABLE FLOW SYSTEMS

INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM

PIPING & SIZING OF EXPANSION TANK PER TANK MANUFACTURER'S INSTRUCTIONS

DIMENSION "C" (COMMON PIPING) TO BE FOUR PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILER CIRCUIT PIPING MUST BE EQUAL TO BOILER WATER CONNECTION SIZE

BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER

DOTTED DEVICES INDICATE ALTERNATE LOCATIONS

PUT BOILER CONTROL SENSOR IN THE SYSTEM SUPPLY WHEN USING THIS PIPING STYLE.

MINIMUM BOILER INLET WATER TEMPERATURE MUST BE AT LEAST 120°F.

CHECK VALVE

TEMPERATURE SENSOR

VALV

PURGE

VALV

THERMOMETER

GLOBE VALVE

EXPANSION TANK WITH

AIR SCOOP AND

AUTO AIR VENT

PUMP

PRESSURE REDUCING VALVE W/ FAST FILL BYPASS

3-WAY VALVE

Page 17

Figure 6. Hydronic Piping — One Boiler, Multi-Temperature System.

Figure 7. Hydronic Piping — Primary-Secondary, Reverse-Return.

Page 18

Pennant 200, 300, 400

Page 19

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES

AND ORDINANCES FOR

ADDITIONAL REQUIREMENTS.

PRIMARY/SECONDARY MANDATORY FOR ALL VARIABLE FLOW SYSTEMS

INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM PIPING & SIZING OF EXPANSION TANK

PER TANK MANUFACTURER'S INSTRUCTIONS DIMENSION "C" (COMMON PIPING) TO BE FOUR

PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILER CIRCUIT PIPING MUST BE EQUAL TO

BOILER WATER CONNECTION SIZE

BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER DOTTED DEVICES INDICATE ALTERNATE LOCATIONS PUT BOILER CONTROL SENSOR IN THE SYSTEM

SUPPLY WHEN USING THIS PIPING STYLE. MINIMUM BOILER INLET WATER TEMPERATURE

MUST BE AT LEAST 120°F.

SYSTEM PUMP

MAKE-UP

COLD WATER

SUPPL

SYSTEM

PUMP LOCATION FOR PUMP-MOUNTED UNITS

RETURN

SYSTEM

ADJUSTMENT PROCEDURE TO MAINTAIN 120°F INLET TEMP:

Turn on boiler and open valves A& B.

2. After steady-state operation,

if T1 is less than

120°F

, slowly close valve B until T1 climbs to

120°F

3. If

T1 is greater than 120°F, slowly close valve

A until T1 drops to 120°F.

4. Check after system operating temperature has stabilized. Make final adjustments.

CHECK VALVE

TEMPERATURE SENSOR

VALVE

PURGE

VALV

THERMOMETER

GLOBE VALVE

EXPANSION TANK WITH

AIR SCOOP AND

AUTO AIR VENT

PUMP

PRESSURE REDUCING VALVE W/ FAST FILL BYPASS

3-WAY VALVE

LAARS Heating Systems

Figure 8. Hydronic Piping — Primary-Secondary, Reverse-Return, Low Temperature.

4A.2 Cold Water Make-Up — Boiler

1. Connect the cold water supply to the inlet connection of an automatic ll valve.

2. Install a suitable back ow preventer between the automatic ll valve and the cold water supply.

3. Install shut off valves where required.

NOTE: The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.

The boiler piping system of a hot water heating

boiler connected to heating coils located in air handling appliances where they may be exposed to refrigerated air circulation must be equipped with ow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle.

A boiler installed above radiation level, or as

required by the authority having jurisdiction, must be provided with a low water cutoff device either as a part of the boiler or at the time of boiler installation.

4A.3 Water Flow Requirements — Boiler

A hydronic heating (closed loop) application

recirculates the same uid in the piping system. As a result, no new minerals or oxygen are introduced into the system. To ensure a proper operating temperature leading to long boiler life, a ow rate has been

established based on the uid temperature rise for this specic size boiler.

Pump-mounted boilers can be ordered for use in primary secondary piping systems. The pumps used are sized for the head loss through the heater, plus 30 feet (9.1 m) of full-sized piping (same size as boiler outlet) and a normal number of ttings.

Model

(Size)

200 17 1.6 14 1.0 11 0.7 10 0.5 300 26 3.5 20 2.3 17 1.6 15 1.2 400 34 6.3 27 4.0 23 2.8 19 2.1

Metric Equivalent

Model

(Size)

200 64 0.5 51 0.3 43 0.2 37 0.2

300 97 1.1 77 0.7 64 0.5 55 0.4

400 129 1.9 103 1.2 86 0.9 74 0.6

Notes: gpm = gallons per minute, lpm = liters per minute, H/L = head loss, ft = head loss in feet, m = head loss in meters. Maximum temperature rise is 35°F (19°C), as shown. Head loss is for boiler’s heat exchanger only. N/R = not recommended.

20°F 25°F 30°F 35°F

flow

H/L

gpm

feet

11°C 14°C 17°C 19°C

ow

H/L mow

lpm

Table 8. Water Flow Requirements - PNCH.

flow

H/L

flow

H/L

gpm

feet

gpm

feet

H/L mow

lpm

H/L mow

lpm

flow

gpm

lpm

H/L

feet

H/L

Pennant 200, 300, 400

Page 19

Table 8 species water ow rates for boilers, which will enable the user to size a pump. The head loss shown is for the heater only, and the user will need to add the head loss of the system piping to properly size the pump.

The minimum inlet water temperature for the Pennant is 120°F (49°C) to avoid condensing on the copper coils.

4A.4 Freeze Protection — Boiler

Boiler installations are not recommended in areas where the danger of freezing exists unless proper precautions are made for freeze protection. A non toxic, heating system, anti-freeze may be added to the hydronic system provided that the concentration does not exceed 50% and the anti freeze contains an anti foamant. When a 50/50 mixture is used, increase the water ow requirements by 15%, and increase the head loss requirements by 20%.

Power outage, interruption of gas supply, failure of system components, activation of safety devices, etc., may prevent a boiler from ring. Any time a

boiler is subjected to freezing conditions, and the boiler is not able to re, and/or the water is not able to circulate, there is a risk of freezing in the boiler or in the pipes in the system. When water freezes,

it expands. This can result in bursting of pipes in the system, or damage to the boiler, which could result in leaking or ooding conditions.

IMPORTANT NOTES: Different glycol products may provide varying degrees of protection. Glycol products must be maintained properly in a heating system, or they may become ineffective. Consult the glycol specifications, or the glycol manufacturer, for information about specific products, maintenance of solutions, and set up according to your particular conditions. Never use ethylene glycol (automotive antifreeze).

SECTION 4B. Water Connections — Pennant Water Heater

4B.1 Water System Piping — Water Heater

The Pennant can be used with several different types of readily available storage tanks. A pump draws water from the storage tank and pumps the water

through the heater and back into the tank. Pumpmounted units have a circulating pump built into the water heater. The pumps used are sized for the head loss through the heater, plus 30 feet (9.1 m) of fullsized piping (same size as boiler outlet) and a normal number of ttings. Pumps used on pump-mounted unit are sized for soft/normal or hard water, so make sure a pump-mounted unit matches the water quality of the installation.

Pipe the outlet from the heater’s relief valve such that any discharge from the relief valve will be conducted to a suitable place for disposal when relief occurs. Do not reduce line size or install any valves in this line. The line must be installed to allow complete drainage of both the valve and the line.

Suggested piping diagrams are shown in Figures 9, 10, 11 and 12. These diagrams are meant only as a guide. Components required by local codes must be properly installed.

Note the recommended location of the temperature sensor on the diagrams. The Pennant is shipped with an additional sensor that can be used for more full-featured domestic water heating control. To get these features, you must provide a location for the additional sensor. It can be strapped to a pipe from 1" to 4" diameter, or inserted into a tank immersion well.

The minimum inlet water temperature for the Pennant is 120°F (49°C) to avoid condensing on the copper coils.

4B.2 Hot Water Supply Piping — Water Heater

Follow the tank manufacturer’s guidelines for completion of the hot water system connections.

NOTE: A listed temperature and pressure relief valve listed as complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems (ANSI Z21.22/CSA 4.4), of suitable discharge capacity must be installed in the separate storage tank system.

If the Pennant water heater is installed in a closed water supply system, such as one having a backow preventer in the cold water supply line, the relief valve may discharge periodically, due to thermal expansion. Means (such as a properly-sized expansion tank) shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this situation.

Page 20

Pennant 200, 300, 400

Page 21

NOTES:

5. CAUTION: PUMP SIZING MUST BE BASED UPON WATER HARDNESS AT JOB SITE

1. OPTIONAL CWMU & RECIRC. LINE LOCATION.

2. LOCATE PENNANT DHW SENSOR OR REMOTEAQUASTAT

WELL IN LOWER 1/3 OF TANK.

3. BACK FLOW PREVENTER MAY BE REQUIRED. CHECK LOCAL CODES.

4. THERMAL EXPANSION TANK MAY BE REQUIRED. CHECK LOCAL CODES.

SUPPL

RECIRC.

CWMU

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS.

CHECK VALVE

THERMOMETER

TEMPERATURE SENSOR

GLOBE VALVE

EXPANSION TANK

3-WAY VALVE

VALV

PRESSURE REDUCING VALV

PUMP

PRV

TPR

WATER CATEGORY

GRAIN HARDNESS PER GALLON

PPM / 17.1 = Grains Per Gallon

KEY:

S = SOFT N =

NORMAL

H =

HARD

1 THROUGH 7.5

7.6 THROUGH 17 OVER 17

SUPPL

RECIRC.

CWMU

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS.

NOTES:

6. CAUTION: PUMP SIZING MUST BE BASED UPON WATER HARDNESS AT JOB SITE

1. OPTIONAL CWMU & RECIRC. LINE LOCATION.

2. LOCATE PENNANT DHW SENSOR OR REMOTEAQUASTAT WELL IN LOWER 1/3 OF TANK.

3. BACK FLOW PREVENTER MAY BE REQUIRED. CHECK LOCAL CODES.

4. THERMAL EXPANSION TANK MAY BE REQUIRED. CHECK LOCAL CODES.

5. COMMON PIPING, SHOWN WITH HEAVY LINES, MUST BE SIZED FOR MAXIMUM COMBINED HEATER FLOW RATE.

WATER CATEGORY

GRAIN HARDNESS PER GALLON

PPM / 17.1 = Grains Per Gallon

KEY:

S = SOFT N =

NORMAL

H =

HARD

1 THROUGH 7.5

7.6 THROUGH 17 OVER 17

CHECK VALVE

THERMOMETER

TEMPERATURE SENSOR

GLOBE VALVE EXPANSION TANK

3-WAY VALVE

VALV

PRESSURE REDUCING VALV

PUMP

PRV

TPR

LAARS Heating Systems

Figure 9. Water Heater Piping — One Heater, One Tank.

Figure 10. Water Heater Piping — Multiple Heaters, One Tank.

Pennant 200, 300, 400

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS.

NOTES:

5. CAUTION: PUMP SIZING MUST BE BASED UPON WATER HARDNESS AT JOB SITE

1. OPTIONAL CWMU & RECIRC. LINE LOCATION.

2. LOCATE PENNANT DHW SENSOR OR REMOTEAQUASTAT

WELL IN LOWER 1/3 OF TANK.

3. BACK FLOW PREVENTER MAY BE REQUIRED. CHECK LOCAL CODES.

4. THERMAL EXPANSION TANK MAY BE REQUIRED. CHECK LOCAL CODES.

RECIRC.

CWMU

SUPPL

WATER CATEGORY

GRAIN HARDNESS PER GALLON

PPM / 17.1 = Grains Per Gallon

KEY:

S = SOFT N =

NORMAL

H =

HARD

1 THROUGH 7.5

7.6 THROUGH 17 OVER 17

CHECK VALVE

THERMOMETER

TEMPERA

TURE

SENSOR

GLOBE VALVE EXPANSION TANK

3-WAY VALVE

VALV

PRESSURE REDUCING VALV

PUMP

PRV

TPRV

CAUTION: THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND VALVING, CHECK WITH LOCAL CODES AND ORDINANCES FOR ADDITIONAL REQUIREMENTS.

NOTES:

6. CAUTION: PUMP SIZING MUST BE BASED UPON WATER HARDNESS AT

JOB SITE

1. OPTIONAL CWMU & RECIRC. LINE LOCATION.

2. LOCATE PENNANT DHW SENSOR OR REMOTEAQUASTAT

WELL IN LOWER 1/3 OF TANK.

3. BACK FLOW PREVENTER MAY BE REQUIRED. CHECK LOCAL CODES.

4. THERMAL EXPANSION TANK MAY BE REQUIRED. CHECK LOCAL CODES.

5. COMMON PIPING, SHOWN WITH HEAVY LINES, MUST BE SIZED

FOR MAXIMUM COMBINED HEATER FLOW RATE.

RECIRC.

CWMU

SUPPL

WATER CATEGORY

GRAIN HARDNESS PER GALLON

PPM / 17.1 = Grains Per Gallon

KEY:

S = SOFT N =

NORMAL

H =

HARD

1 THROUGH 7.5

7.6 THROUGH 17 OVER 17

CHECK VALVE

THERMOMETER

TEMPERATURE SENSOR

GLOBE VALVE

EXPANSION TANK

3-WAY VALVE

VALV

PRESSURE REDUCING VALV

PUMP

PRV

TPR

Page 21

Figure 11. Water Heater Piping — One Heater, Multiple Tanks.

Figure 12. Water Heater Piping — Multiple Heaters, Multiple Tanks.

Page 22

Pennant 200, 300, 400

Page 23

LAARS Heating Systems

Model

(Size)

200 23 35 45 1.9 4.4 7.3 15 10 8 87 132 170 0.6 1.3 2.2 8 6 4 300 23 35 45 2.0 4.5 7.4 22 15 11 87 132 170 0.6 1.4 2.3 12 8 6 400 23 35 45 2.0 4.5 7.4 30 19 15 87 132 170 0.6 1.4 2.3 17 11 8

Notes:

1. S = soft water (1 to 7.5 grains hardness)

2. N = normal water (7.6 to 17 grains hardness)

3. H = hard water (more than 17 grains hardness)

4. gpm = gallons per minute, lpm = liters per minute, ft = head loss in feet, m = head loss in meters

5. Head loss is for heater's heat exchanger only

4B.3 Water Flow Requirements — Water Heater

In a water heating application (an open system), new water is constantly being introduced. With the new water comes a fresh supply of minerals that can

gpm ft Temp Rise °F lpm m Temp. Rise °C

S N H S N H S N H S N H S N H S N H

Table 9. Water Flow Requirements - PNCV.

When the system requires water for heating at temperatures higher than required for other uses, an anti-scald mixing or tempering valve shall be installed to temper the water for those uses in order to reduce scald hazard potential.

be deposited on the unit’s heat exchanger. This is commonly known as scaling. The amount of minerals will depend upon the hardness of the water. Water can also be aggressive, and can erode metals, including copper, if the water is moved too quickly. The water ow requirements for the Pennant water heater are based upon the hardness of the water. The water ow is kept high enough to prevent scaling, but low enough to prevent tube erosion. For extremely soft or hard water, cupro-nickel tubes are available. Contact a Laars representative if you have questions or concerns about water quality.

Pump-mounted water heaters can be ordered with standard pumps for soft or normal water or with pumps for hard water. The pumps used are sized for the head loss through the heater, plus 30 feet (9.1m) of full-sized piping (same size as heater outlet) and a normal number of ttings.

4B.5 Freeze Protection — Water Heater

Although Pennant water heaters are designcertied for outdoor installations, such installations are not recommended in areas subject to freezing temperatures, unless proper precautions are taken.

Power outage, interruption of gas supply, failure of system components, activation of safety devices, etc., may prevent a heater from ring. Any time a

heater is subjected to freezing conditions, and the heater is not able to re, and/or the water is not able to circulate, there is a risk of freezing in the heater or in the pipes in the system. When water

freezes, it expands. This can result in bursting of pipes in the system, or damage to the heater, which could result in leaking or ooding conditions.

Contact the local factory representative or Laars for additional information.

Table 9 species water ow rates for water heaters, which will enable the user to size a pump. The head loss shown is for the heater only, and the user will need to add the head loss of the piping system to

SECTION 5. Electrical Connections

properly size the pump.

WARNING

4B.4 Combined Water Heating (potable)

and Space Heating — Water Heater

NOTE: These systems are not allowed in the

Commonwealth of Massachusetts.

Piping and components connected to this water heater for the space heating application shall be suitable for use with potable water.

Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water used for space heating.

This water heater when used to supply potable water shall not be connected to any heating system

The appliance must be electrically grounded in accordance with the requirements of the authority having jurisdiction or, in the absence of such requirements, with the latest edition of the National Electrical Code, ANSI/NFPA 70, in the U.S. and with latest edition of CSA C22.1 Canadian Electrical Code, Part 1, in Canada. Do not rely on the gas or water piping to ground the metal parts of the boiler. Plastic pipe or dielectric unions may isolate the boiler electrically. Service and maintenance personnel, who work on or around the boiler, may be standing on wet floors and could be electrocuted by an ungrounded boiler.

or component(s) previously used with a non-potable water heating appliance.

Pennant 200, 300, 400

POWER SUPPLY, HOT LEG, 115/230VAC SINGLE PHASE

FIELD-SUPPLIED OR

FACTORY-MOUNTED

PUMP

, 120VAC 1HP MAX, 230VAC 3/4HP MAX

115VAC HOT

115VAC NEUTRAL

TRANSFORMER

TIME DELAY

RELAY,

TEMPERATURE CONTROL

IGNITION CONTROL

POWER

CALL FOR HEA

AIR FLOW

HIGH LIMIT

STAGE 1

STAGE 2

TER

FLOW

REMOTE

LED BOARD

FV+

FV-

120

L1 L2

S2 FS

TH PSW

GND

VAL

240

1 2 3 4 5 6

5 4 3 2 1

BLOWER

9 8 7 6 5 4 3 2 1

Y G

THERMISTOR #1

IGNITER

2AMP FUSE

LOCAL/REMOTE

SWITCH

LWCO

JUMPER

OTHER INTERLOCKS

JUMPER

THERMISTOR #2

Y REMOTE

ALARM CONTACTS,

CLOSE ON ALARM

AIR FLOW

BLOCKED

VENT

SWITCH

MV MV

REMOTE TEMPERATURE CONTROL, CONNECT TO

Y CONTACTS ONLY

V GY

Y R

R O

BK/Y

BK W

ON/OFF SWITCH

LED

COM

8 7 6 5 4 3 2 1

3 2 1

BL/W

GY GY BL

REMOTE

LOCAL

COM

R Y

W/R

W/BK

BK/Y

-/4

+/5

COM

BK/Y

FLOW

SWITCH

HIGH LIMIT

FUSIBLE LINK

(200 ONL

BK/Y

BL/W

COM

BL/W

CPU

AUXILLIARY

(CONTROL LOOP

CONTACT CLOSURE

STAGE 1 STAGE 2

(2-ST

AGE

UNITS ONLY)

AUXILLAR

ALARM

VALVE

STAGE 1

VALV

STAGE 2

(2-STAGE

UNITS ONL

POWER SUPPLY, NEUTRAL

LEG,

115/230VAC SINGLE PHASE

BLK - BLACK BK/Y

- BLACK WITH YELLOW TRACE

- BLUE

BL/W

- BLUE WITH WHITE TRACE

BR - BROWN G -

GREEN

- GRAY

O - ORANGE P -

PINK

R -

RED

V -

VIOLET

W -

WHITE

Y -

YELLOW

115V FIELD WIRED 115V FACTORY WIRED 24V FIELD WIRED 24V FACTORY WIRED INTERNAL CIRCUITRY

Page 23

L’appareil doit être relié à la terre conformément aux exigences de la réglementation locale ou, en l’absence d’une telle réglementation, à la plus récente édition du National Electrical Code (Code national de l’électricité) ANSI/NFPA 70 aux ÉtatsUnis, et à la plus récente édition du Code Canadien de l’électricité 1

AVERTISSEMENT

ère

partie (Canadian Electrical

Code Part 1) CSA C22.1, au Canada. N’utilisez pas les tuyauteries d’eau ou de gaz pour mettre à la terre les pièces métalliques de la chaudière; des tuyauteries en plastique ou des raccords union diélectriques peuvent isoler électriquement la chaudière. Les employés qui sont appelés à travailler sur la chaudière ou autour peuvent être électrocutés par une chaudière qui n’est pas mise à la terre.

Figure 13. Wire Connection Diagram

Page 24

Pennant 200, 300, 400

Page 25

IGN

CTRL

IGN

CTRL

120 VA

CNTRL

AIR FLOW

SWITCH

PSW

GAS VALVE 2

(IF EQUIPPED)

STAGE 2

GAS VALVE 1

STAGE

WATER FLOW

FLOW

SWITCH

OTHER INTLKS

JMPR

IGN

CTRL

FUSE

120 VAC

24 VA

BLOWER

PUM

HOT

PUMP

NEU

PUMP

(IF EQUIPPED)

AIR FLOW

24V

GND

IGNITION BOARD

BAS

NO1

MANUAL

RESET

HIGH

LIMIT

LWCO

JMPR

LWCO

COM

LWCO

(IF LWCO IS

SUPPLIED JMPR

REMOVED)

MAIN POWER

SWITCH

24V

GND

TEMP CONTROL

DRY ALARM

CONTACTS

CLASS 2 120/24VAC

50VATRANSFORMER

COM

CALL FOR HEAT

K2A

POWER ON

FUSIBLE LINK

(200

ONLY)

BLOCKED

VENT

SWITCH

TDR 1

24V

TDR 3

GND

TIME DELAY RLY

TDR

INITIATE

TDR

COM

TDR 4

TIME DELAY RLY

POWER ON

IGNITOR

STAGE 2 INITIATE

(IF EQUIPPED)

THERMISTOR #1

THERMISTOR #2

LED

REMOTE

LED

HIGH LIMIT

LED

LOCAL

REMOTE

LOOP 2

CONTACTS

FAN PROVE

SWITCH

CNTRL

NO1

STAGE 1 INITIATE

CTRL

IGN

CTRL

IGN

CTRL

MAIN VALVE

CNTRLC2CNTRL

NO2

CNTRL

RT1+

CNTRL

RT1-

CNTRL

RT2+

CNTRL

IND+

CNTRL

IND-

CNTRL

RT2-

CNTRL

INP+

CNTRL

INP-

CNTRL

NO3

CNTRL

NO4

LAARS Heating Systems

Figure 14. Wiring Schematic (Ladder Diagram).

Pennant 200, 300, 400

Page 25

Single pole switches, including those of safety controls and protective devices must not be wired in a grounded line.

All electrical connections are made in the eld wiring terminal strip, which is located to the left of the blower.

NOTE: All internal electrical components have been pre-wired. No attempt should be made to connect electrical wires to any other location except the wiring box.

5.1 Main Power

Connect a 15 amp. fused, 120-volt supply to the main power switch (hot leg is connected directly to switch). Neutral leg is connected directly to the white wire. Ground wire can be connected to the grounding screw in the box or on the switch.

Wiring diagrams are shown in Figures 13 and 14.

5.2 Field Wiring

Terminal strips are supplied for eld wiring connections under the ip-up control panel.

Connections must be made as specied by the Connection Diagram (Figure 13). The following may be connected to the terminal strips as eld wiring:

Temperature Sensor: The sensor supplied loose with the Pennant is installed in the piping or tank, per the suggested piping diagrams. The sensor, Thermistor 2, is connected to the “9” and “10” terminals.

Field Installed Pump: A pump contactor can be wired to the “P1” and “P2” terminals. These terminals are attached to dry contacts of an adjustable delay on break relay. The contacts may be used to switch a larger pump contactor or can be used to directly switch the hot leg of a circulator pump, up to 1hp at 120 VAC or 3/4hp at 240 VAC.

Note that in some cases, the pump is run continuously.

External Alarm: An external power supply and alarm can be connected to the “1” and “2” terminals. In the event of an ignition time out, a contact closure occurs across these terminals.

BAS Connections: To use an external control to call Pennant units for heat, connect to terminals "3" and "4". Then put the Local/Remote Switch in the "Remote" mode.

Other Field Interlocks: To install other eldwired switches (proving switches, ow switches, etc.), remove the jumper between the terminals labeled “7” and “8”.

Auxiliary Contacts: The contacts between terminals “11” and “12” will close whenever Loop 2 is enabled and there is a call for heat on Loop 2. Use these terminals to enable eld devices under these circumstances

SECTION 6. Operating Instructions

6.1 Filling the Boiler System

1. Ensure the system is fully connected. Close all bleeding devices and open make-up water valve. Allow system to ll slowly.

2. If make-up water pump is employed, adjust pressure switch on pumping system to provide a minimum of 12 psi (81.8 kPa) at the highest point in the heating loop.

3. If a water pressure regulator is provided on the make-up water line, adjust the pressure regulator to provide at least 12 psi (81.8 kPa) at the highest point in the heating loop.

4. Open bleeding devices on all radiation units at the high points in the piping throughout the system, unless automatic air bleeders are provided at such points.

5. Run system circulating pump for a minimum of 30 minutes with the boiler shut off.

6. Open all strainers in the circulating system, check ow switch operation, and check for debris. If debris is present, clean out to ensure proper circulation.

7. Recheck all air bleeders as described in Step 4.

8. Check liquid level in expansion tank. With the system full of water and under normal operating pressure, the level of water in the expansion tank should not exceed  of the total, with the balance lled with air.

9. Start up boiler according to the procedure in this manual. Operate the entire system, including the pump, boiler, and radiation units for one (1) hour.

10. Recheck the water level in the expansion tank. If the water level exceeds  of the volume of the expansion tank, open the tank drain, and drain to that level.

11. Shut down the entire system and vent all radiation units and high points in the system piping, as described in Step 4.

12. Close make-up water valve and check strainer in pressure reducing valve for sediment or debris from the make-up water line. Reopen make-up water valve.

13. Check gauge for correct water pressure and also check water level in the system. If the height indicated above the boiler insures that water is at the highest point in the circulating loop, then the system is ready for operation.

14. Refer to local codes and the make-up water valve manufacturer’s instructions as to whether the make-up water valve should be left open or closed.

Page 26

Pennant 200, 300, 400

Page 27

LAARS Heating Systems

15. After placing the unit in operation, the ignition system safety shutoff device must be tested. First, shut off the manual gas valve, and call the unit for heat. After the pre-purge and ignitor heat-up time, the main gas terminals will be energized, attempting to light, for seven (7) seconds, and then will de-energize. The unit will attempt to light two more times, and then will go into lockout mode. Second, turn the power off and then on again, open the manual gas valve and allow the unit to light. While the unit is operating, close the manual gas valve and ensure that power to the main gas valve has been cut.

16. Within three (3) days of start-up, recheck all air bleeders and the expansion tank as described in Steps 4 and 8 above.

Important: The installer is responsible for identifying to the owner/operator the location of all emergency shutoff devices.

WARNING

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that may have been under water.

AVERTISSEMENT

N’utilisez pas cet appareil si l’une de ses pièces est passée sous l’eau. Appelez tout de suite un technicien en entretien et en réparation pour inspection de l’appareil et remplacement des pièces du système de commande, et des pièces de commande du circuit gaz, qui sont passées sous l’eau.

6.2 Pennant Controller

Pennant 200-400 units feature a custom-

congured digital control system that is capable of monitoring the temperature in two different loops. Loop 1 is the Pennant loop, which uses thermistor 1, mounted in the inlet of the Pennant. Loop 2 is a secondary loop, using the auxiliary thermistor (called thermistor 2) provided loose with the Pennant.

Thermistor 2 can be installed where the user

chooses (in a tank, or in system piping, etc.) and is connected to Pennant terminals 9 and 10. It is activated in the Pennant controller menu (see section 6.6). Auxiliary contacts in the Pennant controller will close when Loop 2 calls for heat, and these contacts can be used to energize a pump relay, or other device that the user chooses.

6.3 Local / Remote Switch

A call for heat can be initiated by the Pennant

controller, or by an external controller. When an

external controller, such as a tank aquastat or multiple boiler control, is used, it is connected between Pennant terminals 3 and 4. With the switch in the Remote position, the external controller is included in the Pennant sequence of operation, and the Remote indicator light on the front panel is illuminated. If an external control is not used, put the switch in the Local position, and terminals 3 and 4 are left out of the sequence.

6.4 Sequence of Operation

The amber “Ready” light on the front panel indicates that the control system is energized. Upon a call for heat, the green “Call for Heat” indicator on the front panel will light.

The pump time delay relay will receive a signal to initiate. If the unit is pump-mounted, the pump will be energized. The pump terminals on the eldwiring terminals strip will energize a eld pump that is properly interlocked with the Pennant. The green “Water Flow” indicator on the front panel will light, once proper ow has been established by the water ow switch.

Once the water ow switch makes, if all of the safety interlocks are closed, the ignition module will energize the blower(s) for a 15-second pre-purge, followed by a 40-second period to allow the ignitor to heat.

The ignition control energizes the blower. The blower pressurizes the air box (which supplies air to the burners) and closes the normally-open contact on the airow pressure switch. The blocked vent pressure switch senses the pressure in the exhaust plenum. This switch opens if the pressure is excessive (as an indicator of a blocked vent). When these two pressure switches are closed, voltage is sent to the PSW terminal on the ignition control, which allows the ignition module to proceed with the ignition sequence.

If the airow proving circuit is not proven, the ignition module will lock out, and the temperature controller will display the air ow fault, AFF. The ignition control LED will display its one-ash sequence, as well. Section 6.5 describes the result of air ow faults in more detail.

When the ignition control gets the signal at the PSW terminal, it will energize its MV terminal, which sends power to the stage one (or on/off) main valve. The green Stage 1 indicator on the front panel will light.

After a 7-second trial for ignition, the ignitor switches to ame sense mode. If a ame is not detected, the gas valve will close and the ignition module will attempt ignition again (up to two more times, for a total of three attempts.) If all three attempts fail, the ignition control will lock out.

If ame is sensed, the burner will continue to re as long as there is a call for heat, and none of the safety circuit is interrupted.

Pennant 200, 300, 400

Page 27

If there is a call for stage 2 on a 2-stage unit, that valve will be energized, and the addition burner stage will be indicated on the front panel with a green stage 2 light.

If there is a loss of ame signal during a successful ring sequence, the ignition control will remove power from the gas valves, and then attempt to light up to two more times. If successful, the Pennant will re normally. If unsuccessful, the ignition control will lock out.

Ignition lockout is noted on the ignition control LED with a three-ash sequence and is noted on the temperature control by displaying LOC.

When the call for heat is satised, the gas valve(s) closes, and the blower starts a 45 second post-purge. Any pump connected to the Pennant pump time delay relay will continue to run for the time delay period (dialed by the user, 0.1 to 10 minutes).

6.5 Ignition Control Reaction to Air Flow /

Blocked Vent Pressure Switch

Air ow and blocked vent status are continuously monitored by the Pennant ignition control, at the control’s PSW terminal.

At the start of an ignition sequence, if the ignition control sees power at PSW for 30 seconds, but the combustion blower has not yet been energized by the control (F1 and F2), an air ow fault is signaled. The ignition control will remain in this fault mode, with the blower off. If the power to PSW is removed while there is still a call for heat, the ignition sequence will start again, but the main valves will not be energized until PSW sees power during the ignition sequence.

At the start of an ignition sequence, the control sends the combustion blower output (F1 and F2). If the control does not see power at PSW for more than 30 seconds, an airow fault is signaled, and the control will remain in this fault mode, with the blower on. If proper airow is later detected on PSW, the control begins a pre-purge and a normal trial for ignition.

If the PSW signal is lost while the Pennant is ring, the control will immediately de-energize the gas valve terminal (MV). The blower will remain on for the post-purge period (45 seconds), and the control will continue to monitor the PSW input. If the signal is detected during the post-purge period, a normal trial for ignition will begin, starting with the 15-second pre-purge. If the signal is not detected during the postpurge, the control will lockout with the blower off.

6.6 Programming the Temperature Control

6.6.1 Initial Controller Start-Up

When the Pennant is rst powered up, the temperature control display will show “801” (for a water heater) or “802” (for a boiler) for approximately one second. The default temperature parameter “°F1” is then displayed for approximately one second, which indicates that the default temperature parameter is

from thermistor 1, and is displaying in °F. Then, the temperature at thermistor 1 will be displayed.

To display the temperature at thermistor 2, push either the upper or lower button on the temperature controller, to the right of the display. Thermistor 2 reading will be displayed for 5 seconds. To make the thermistor 2 reading the default display, or to show the temperatures in °C, program the control as shown in sections 6.6.6 and 6.6.7.

6.6.2 Display Denitions

Tables 10 and 11 also show this information, consolidated for quick reference.

Default Temperature Display – This is what the user chooses to have displayed normally on the controller. It can be either the temperature at thermistor 1 (rt1) or at thermistor 2 (rt2) if used. While the default temperature is displayed, the user may look at the other temperature by pressing the upper or lower button on the control. To access the programming menu from here, press and hold the upper and lower buttons at the same time until “SEL” is displayed.

SEL – Displayed when the upper and lower buttons on the control are pressed and held while the default temperature is displayed. This indicates that you are entering the programming mode. When the buttons are released, the rst menu item, Ch1, is displayed. If no buttons are pressed in 30 seconds, the control will return to the default display.

Ch1 – Control loop 1 (thermistor 1). This is the rst display shown after entering the programming mode. It is related to the Pennant temperature sensor, thermistor 1. To view or make changes to the Ch1 parameters, press and hold the upper and lower buttons at the same time. The sub menu items are then displayed, one after another at approximately two-second intervals. When the buttons are released, the parameter that is showing can be changed by pressing the upper or lower buttons. The new value is functional immediately. To get to the next parameter, press and hold both buttons again. After 30 seconds of no button activity, the displays goes back to the default temperature.

SP1 – Control loop 1 (Pennant) temperature set point. Factory default is 165°F (74°C) for boilers, and 130°F (54°C) for water heaters. It is adjustable 130°F to 220°F (54°C to 104°C) for boilers and 130°F to 190°F (54°C to 88°C) for water heaters. Stage 1 is energized when the temperature at the Pennant sensor is less than or equal to SP1-td1. Stage 1 is deenergized when the temperature at the Pennant sensor is greater than, or equal to SP1.

td1 – Control loop 1 (Pennant) temperature set point differential. Factory default is 10°F (6°C) for boilers and 5°F (3°C) for water heaters. It is adjustable from 2°F to 20°F (1°C to 11°C). This denes the temperature below the setpoint that stage 1 is energized on a fall in temperature.

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Pennant 200, 300, 400

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LAARS Heating Systems

Display Symbol

Main

SEL

Ch1

Ch2

Sub

°F1

(°C1)

SP1

td1

St2

Std Stage 2 Delay

En2 Status of Ch2 on or oFF on

Function

Selected Default Temperature Display (dEF)

Ch1 Temperature Set Point

On/Off Temperature Differential

Stage 2 Temperature Differential

Adjustment

Range

N/A °F1

130°F to

220°F

(54°C to

104°C)

2°F to 20°F

(1°C to 11°C)

0°F to 20°F

(0°C to 11°C)

0 to 300

seconds

Factory

Default

165°F

10°F

10 s

5°F

Description

°F1 indicates the temperature sensed by thermistor 1 is normally displayed.

When the upper and lower buttons are pressed and held, SEL is displayed, indicating that you are entering the programming mode of the controller.

Stage 1 energized when the temperature is less than or equal to SP1-td1.

As long as stage 1 is successful, stage 2 is energized Std seconds after the temperature is less than or equal to SP1-td1-St2. If St2=0, stage 2 is energized after the Std time delay.

Enables or disables loop 2, so the Pennant control knows whether or not to recognize that input.

Ch2

SP2

td2

ICE

dEF

UnI

Table 10. Water Heater Parameters

Temperature Set Point

On/Off Temperature Differential

Enable response to low temp detection

Enable auxiliary exercise

Default Temperature Display Selection

Units Selection – Temperature Scale

35°F to 240°F

(2°C to 116°C)

2°F to 20°F

(1°C to 11°C)

on or oFF on

rt1 or rt2

Sensor

Temperature

°F or °C °F Toggles between displaying values in °F and °C.

180°F

5°F

rt1

Auxiliary is energized when the temperature is less than or equal to SP2-td2

Enables and disables the low temp assistance. Auxiliary is energized when the temperature is less than 40°F (4°C) and is de-energized when it is greater than 45°F (7°C).

Enables and disables the auxiliary exercise. When EP=on, the auxiliary is energized for one minute if it has not been energized over the last 72 hours.

Toggles between which sensor is used for the default display temperature. rt1 is thermistor 1. rt2 is thermistor

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Display Symbol

Main

SEL

Ch1

Ch2

(°C1)

Sub

°F1

SP1

td1

St2

Std Stage 2 Delay

En2 Status of Ch2 on or oFF on

Function

Selected Default Temperature Display (dEF)

Ch1 Temperature Set Point

On/Off Temperature Differential

Stage 2 Temperature Differential

Adjustment

Range

N/A °F1

130°F to

220°F

(54°C to

104°C)

2°F to 20°F

(1°C to 11°C)

0°F to 20°F

(0°C to 11°C)

0 to 300

seconds

Factory

Default

165°F

10°F

5°F

10 s

Description

°F1 indicates the temperature sensed by thermistor 1 is normally displayed.

When the upper and lower buttons are pressed and held, SEL is displayed, indicating that you are entering the programming mode of the controller.

Stage 1 energized when the temperature is less than or equal to SP1-td1.

As long as stage 1 is successful, stage 2 is energized Std seconds after the temperature is less than or equal to SP1-td1-St2. If St2=0, stage 2 is energized after the Std time delay.

Enables or disables loop 2, so the Pennant control knows whether or not to recognize that input.

Ch2

SP2

td2

ICE

dEF

UnI

Table 11. Boiler Parameters

Temperature Set Point

On/Off Temperature Differential

Enable response to low temp detection

Enable auxiliary exercise

Default Temperature Display Selection

Units Selection – Temperature Scale

35°F to 240°F

(2°C to 116°C)

2°F to 20°F

(1°C to 11°C)

on or oFF on

rt1 or rt2

Sensor

Temperature

°F or °C °F Toggles between displaying values in °F and °C.

180°F

5°F

rt1

Auxiliary is energized when the temperature is less than or equal to SP2-td2

Enables and disables the low temp assistance. Auxiliary is energized when the temperature is less than 40°F (4°C) and is de-energized when it is greater than 45°F (7°C).

Enables and disables the auxiliary exercise. When EP=on, the auxiliary is energized for one minute if it has not been energized over the last 72 hours.

Toggles between which sensor is used for the default display temperature. rt1 is thermistor 1. rt2 is thermistor

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LAARS Heating Systems

St2 – Stage 2 temperature differential, for 2-stage units. Factory default is 5°F (3°C). It is adjustable from 0°F to 20°F (0°C to 11°C). Stage 2 (high re) is energized after the Std time delay, which begins when the Pennant sensor reads less than or equal to SP1-td1St2. When set at 0°F/C, stage 2 is energized using only the time delay Std.

Std – Stage 2 time delay. Default is 10 seconds. It is adjustable from 0 to 300 seconds. Std and St2 work together to determine when stage 2 (high re) is activated on a two-stage unit.

Ch2 – Control loop 2 (thermistor 2). It is accessed by pressing and holding the upper and lower buttons, so that SEL appears, and then pressing one of the buttons to scroll until Ch2 appears. This allows programming access for the auxiliary thermistor.

En2 – Status of control loop 2, either on or off. Default is on. Thermistor 2 will not be recognized when En2 is off. (ICE and EP can override Ch2.)

SP2 – Control loop 2 (auxiliary) temperature setpoint. Factory default is 180°F (82°C) for boilers, and 125°F for water heaters. It is adjustable 35°F to 240°F (2°C to 116°C) for boilers and 65°F to 190°F (18°C to 88°C) for water heaters. The Pennant is called for heat and the auxiliary contacts are closed when the temperature at the secondary sensor is less than or equal to SP2-td2. The Pennant call for heat ends, and the auxiliary contacts are opened when the temperature at the secondary sensor is greater than, or equal to SP2.

td2 – Control loop 2 (auxiliary) temperature setpoint differential. Factory default is 5°F (3°C). It is adjustable from 2°F to 20°F (1°C to 11°C). This denes the temperature below the setpoint that the Pennant is called for heat and the auxiliary contacts are closed on a fall in temperature.

ICE – Enables response from the low temperature protection feature. It can be turned on or off, and the default is on. When it is enabled, the Pennant is called for heat and the auxiliary contacts are energized when the temperature sensor detects less than 40°F (4°C), and are de-energized when the temperature rises above 45°F (7°C).

EP – Enables the exerciser feature. It can be turned on or off, and the default is on. When it is enabled, the auxiliary contacts are closed for one minute, if they have not been closed over the last 72 hours.

dEf – Default temperature display. Factory default is rt1, which is the temperature at the Pennant sensor (thermistor 1). The user may choose rt2, which is the temperature at the auxiliary sensor (thermistor

2). To access this, press and hold both upper and lower buttons. When “SEL” is displayed, press either the upper or lower button, until “dEf” is displayed.

UnI – Allows the user to choose between °F and °C. Factory default is °F. To access this, press and hold both upper and lower buttons. When “SEL” is displayed, press either the upper or lower button, until “UnI” is displayed.

6.6.3 Changing Control Loop 1 Parameters

There are four parameters that affect the operation of control loop 1. SP1 is the setpoint. td1 is the temperature differential. St2 is the stage 2 differential (when applicable) and Std is the stage 2 time delay. To change any of these parameters:

1. While the default temperature is displayed, press

and hold the upper and lower buttons together

until SEL is displayed.

2. Release the buttons, and CH1 will be displayed.

3. Within 30 seconds, press and hold the upper and

lower buttons together until the parameter you

want to change is displayed.

4. Release the buttons to displayed the value of that

parameter.

5. Within 30 seconds, press the upper button

to increase the value, or the lower button to

decrease the value of the parameter.

6. When the desired value is shown, stop pushing

the buttons. The revised value is effective

immediately.

7. In 30 seconds of button inactivity, the display

reverts back to the default temperature, and the

new value is stored in nonvolatile memory.

6.6.4 Enabling and Disabling Control Loop 2

The Pennant must be told to recognize control loop 2, which uses thermistor 2. To enable or disable control loop 2:

1. While the default temperature is displayed, press

and hold the upper and lower buttons together

until SEL is displayed.

2. Release the buttons, and CH1 will be displayed.

3. Within 30 seconds, press the upper (or lower)

button. CH2 will be displayed.

4. Within 30 seconds, press and hold the upper and

lower buttons together until En2 is displayed.

5. Release the buttons. The current state, on or oFF,

will be displayed.

6. Within 30 seconds, press the upper (or lower)

button to toggle the En2 state, between on and

oFF.

7. When the desired state is shown (on for enable,

and oFF for disable), stop pushing the buttons.

The revised state is effective immediately.

8. In 30 seconds of button inactivity, the display

reverts back to the default temperature, and the

En2 selection is stored in nonvolatile memory.

6.6.5 Changing Control Loop 2 Parameters

There are ve parameters that affect the operation of control loop 1. En2 is the status. SP2 is the setpoint. td2 is the temperature differential. ICE

Pennant 200, 300, 400

Page 31

enables response to low temperature detection. EP enables energizing of the auxiliary contacts for the exercize feature. To change any of these parameters:

1. While the default temperature is displayed, press and hold the upper and lower buttons together until SEL is displayed.

2. Release the buttons, and CH1 will be displayed.

3. Within 30 seconds, press the upper (or lower) button. CH2 will be displayed.

4. Within 30 seconds, press and hold the upper and lower buttons together until the parameter you want to change is displayed.

5. Release the buttons to displayed the value of that parameter.

6. Within 30 seconds, press the upper button to increase the value, or the lower button to decrease the value of the parameter, or to toggle the selection.

7. When the desired value is shown, stop pushing the buttons. The revised value is effective immediately.

8. In 30 seconds of button inactivity, the display reverts back to the default temperature, and the new value is stored in nonvolatile memory.

6.6.6 Changing the Default Temperature

Selection

You may change what is normally displayed on

the temperature control to show the temperature at either thermistor 1 or thermistor 2:

1. While the default temperature is displayed, press and hold the upper and lower buttons together until SEL is displayed.

2. Release the buttons, and CH1 will be displayed.

3. Within 30 seconds, press the upper (or lower) button. CH2 will be displayed.

4. Within 30 seconds, press the upper (or lower) button. dEf will be displayed.

5. Within 30 seconds, press and hold the upper and lower buttons together until the current default (rt1 or rt2) is displayed.

6. Release the buttons.

7. Within 30 seconds, press the upper (or lower) button to toggle the dEf selection, between rt1 and rt2.

8. When the desired thermistor is shown (rt1 is thermistor 1, and rt2 is thermistor 2), stop pushing the buttons. In 30 seconds of button inactivity, the display shows the selected default temperature, and the selection is stored in nonvolatile memory, as the default temperature display.

6.6.7 Changing the Display Units

You may change what is normally displayed on the temperature control to show the temperature in either °F or °C:

1. While the default temperature is displayed, press

and hold the upper and lower buttons together

until SEL is displayed.

2. Release the buttons, and CH1 will be displayed.

3. Within 30 seconds, press the upper (or lower)

button. CH2 will be displayed.

4. Within 30 seconds, press the upper (or lower)

button. dEf will be displayed.

5. Within 30 seconds, press the upper (or lower)

button. UnI will be displayed.

6. Within 30 seconds, press and hold the upper and

lower buttons together until the current default

(°F or °C) is displayed.

7. Release the buttons.

8. Within 30 seconds, press the upper (or lower)

button to toggle the UnI selection, between °F

and °C.

9. When the desired unit is shown, stop pushing the

buttons. In 30 seconds of button inactivity, the

display shows the selected default temperature

with the selected units, and the selection is stored

in nonvolatile memory, as the default temperature

units.

6.7 Operating the Burner and Set-Up

6.7.1 Set-Up for 0 to 2500 Feet Altitude

The setup must be checked before the unit is put in operation. Problems such as failure to start, rough ignition, strong exhaust odors, etc. can be due to improper setup. Damage to the Pennant resulting from improper setup is not covered by the limited warranty.

1. Using this manual, make sure the installation

is complete and fully in compliance with the

instructions.

2. Determine that the appliance and system are

lled with water and all air has been bled from

both. Open all valves.

3. Observe all warnings on the Operating

Instructions label and turn on gas and electrical

power to appliance.

4. Switch on the appliance power switch located on

the right side of the unit.

5. The Pennant will enter the start sequence, as long

as the unit is being called for heat. The blower

and pump come on for pre-purge, then the ignitor

warm-up sequence starts and after the ignitor

warm-up is complete and all safety devices are

veried, the gas valves open. If ignition doesn’t

occur, check that there is proper gas supply.

Wait 5 minutes and start the unit again. During

initial start up, air in the gas line may cause the

Pennant to "lock out" during the rst few trials

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Pennant 200, 300, 400

Page 33

LAARS Heating Systems

for ignition. If the ignition control locks out, reset by cycling the power off and on using the main power switch on the right side of the cabinet.

6. When the unit is running, the supply gas pressure must be checked. Inlet gas pressure must not exceed 13 in. w.c. (3.2 kPa). The minimum inlet gas pressure is 5 in. w.c. (1.2 kPa) and 8 in. w.c. (2 kPa) for LP.

7. Once the inlet gas pressure is veried, the outlet gas pressure from each valve (manifold gas pressure) must be checked, and adjusted, if necessary. The manifold gas pressure must be 3.0 in. w.c. (0.62 kPa) for natural gas and 9.0 in. w.c. (2.2 kPa) for LP.

8. Complete the setup by checking the CO2 at the outlet of the unit. The CO2 should be 8% for natural gas, or 9.2% for LP.

9. After placing the appliance in operation, the Burner Safety Shutoff Device must be tested.

To test:

(a) Close gas shutoff valve with burner

operating.

(b) The ame will go out and blower will

continue to run for the post purge cycle. Three attempts to light will follow. Ignition will not occur as the gas is off. The ignition control will lockout, and will have to be reset by cycling the power before the unit will operate.

appliance. The ignition sequence will start again and the burner will start. The appliance will return to its previous mode of operation.

6.7.2 High Altitude Adjustment and

Set-Up

High altitude adjustment must not be made on

appliances operating at elevations below 2500 ft. (762 m).

No orice changes are required to adjust the

Pennant appliances for high altitude. High altitude adjustment is accomplished by adjustment of the air shutter. A CO2 or O2 analyzer is required to make these adjustments.

Start the adjustment process by checking the CO2

in the “as installed” condition. Adjust the air shutter(s) so that the CO2 is about 8% or the O2 is about 6.8% for appliances operating on natural gas. For appliances operating on LP Gas adjust the air shutter(s) so that the CO2 is about 9.2% or the O2 is about 6.8%.

If the appropriate CO2 / O2 levels cannot be

achieved by adjusting the air shutter. Contact the Technical Services Department at (800) 900-9276.

The amount of derate will vary depending on

heating value of the fuel and the elevation at the installation site.

Caution

Should any odor of gas be detected, or if the gas burner does not appear to be functioning in a normal manner, close main shutoff valve, do not shut off switch, and contact your heating contractor, gas company, or factory representative.

Attention

Si vous sentez une odeur de gaz ou si le brûleur à gaz ne parait pas fonctionner de manière normale, fermez la vanne d’isolement, ne fermez aucun interrupteur, et appelez votre entreprise de chauffage, la compagnie de gaz ou un représentant

du fabricant..

6.8 Shutting Down the Pennant

1. Switch off the main electrical disconnect switch.

2. Close all manual gas valves.

3. If freezing is anticipated, drain the Pennant and be sure to also protect building piping from freezing.

This step to be performed by a qualied

service person.

6.9 To Restart the Pennant

If drained, follow Section 6.1 in this manual for

proper lling and purging.

1. Switch off the main electrical disconnect switch.

2. Close all manual gas valves.

3. WAIT FIVE (5) MINUTES.

4. Set the aquastat or thermostat to its lowest setting.

5. Open all manual gas valves.

6. Reset all safety switches (pressure switch, manual reset high limit, etc.).

7. Set the temperature controller to the desired temperature setting and switch on electrical power.

8. Burner will go through a pre-purge period and ignitor warm-up period, followed by ignition.

SECTION 7. Maintenance

7.1 System Maintenance

1. Lubricate the system water-circulating pump, if required, per the instructions on the pump.

2. If a strainer is employed in a pressure reducing valve or the piping, clean it every six months.

3. Inspect the venting system for obstruction or leakage at least once a year. Periodically clean the screens in the vent terminal and combustion air terminal (when used).

Pennant 200, 300, 400

Page 33

4. Keep the appliance area clear and free from combustible materials, gasoline, and other ammable vapors and liquids.

5. If the appliance is not going to be used for extended periods in locations where freezing normally occurs, it should be isolated from the system and completely drained of all water. All systems connected to it should also be drained or protected from freezing.

6. Low water cutoffs, if installed, should be checked every 6 months. Float type low water cutoff should be ushed periodically.

7. Inspect ue passages, and clean with brushes/ vacuums, if necessary. Sooting in ue passages indicates improper combustion. Determine the cause and correct.

8. Inspect the vent system and air intake system, and if the vent system is Category III, ensure that all joints are sealed properly. If joints need to be resealed, follow venting manufacturer's instructions to clean and reseal vent system.

7.2 Appliance Maintenance and Component Description

Only genuine Laars replacement parts should be used.

Caution

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Attention

Lors d’entretien ou de réparation des commandes, étiquetez tous les câbles avant de les déconnecter. Des erreurs de câblage peuvent provoquer des fonctionnements incorrects et dangereux. Après toute intervention d’entretien ou de réparation, vérifier que l’appareil fonctionne correctement.

The gas and electric controls on the appliance

are engineered for long life and dependable operation, but the safety of the equipment depends on their proper functioning. It is strongly recommended that a qualied service technician inspect the basic items listed below every year. a. Ignition control b. Ignitor c. Water temperature control d. Automatic gas valve e. Pressure switches and tubing f. Blower g. High limit h. Pump (if required) i. Low water cutoff j. Relays

k. Flow switch l. Gas train m. Control components

7.2.1 Burners

Close main manual gas valve before proceeding. Checking the burners for debris - Remove the ignitor/ burner access panel and ignitor, and inspect the burners through the ignitor hole using a ashlight to illuminate. If there is any indication of debris on the burners that is visible, all the burners will need to be inspected more thoroughly. Remove the gas manifold assemblies and the burner assemblies. Inspect the burners. Clean burners, if necessary, by blowing compressed air from the outside of the burners into the center of the burner. A dirty burner may be an indication of improper combustion or dirty combustion air. Determine the cause, and correct. Replace the burners in the reverse order.

7.2.2 Filter

The lter used in the Pennant is washable and has an 80% arrestance rating. Since the lter is washable, it will only need replacement occasionally. If lter replacement is needed, it should only be replaced with a factory part. Inspect the air lter monthly, or more often in dirty environments. If there is debris on the air lter, remove it from the lter frame, and wash it with mild soap and water. Ensure that the lter is completely dry before reinstalling.

7.2.3 Gas Valves

The gas valves are designed to operate with supply pressures of 4-13 in. w.c. (1.0 to 3.2 kPa).

To remove a valve, shut off 120-volt power and the manual gas shutoff valve. Remove the front panels from the unit. Disconnect the wires to the valve. Disengage the unions before and after the valve, and remove the valve. Pull the pipe nipples from the inlet and outlet of the valve, and clean the threads on the pipe nipples for reuse. Apply new tape or pipe dope to the pipe nipples (threaded joints should be coated with piping compound resistant to action of liqueed petroleum gas), and reinstall in reverse order. Turn on manual gas shutoff valve and 120 volt power and check appliance operation and tightness of gas valve connections.

7.2.4 Manual Reset High Limit Control

The high limit switch is a manual reset, nonadjustable switch with a remote bulb-type sensor. Switches for water heaters and low temperature boiler models are set at 200°F. Switches for standard boilers are set at 240°F.

The control is located behind the front door, on a panel in front of the blower. The probe is in the outlet side of the header.

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Pennant 200, 300, 400

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LAARS Heating Systems

To reset the switch, unscrew the black cover that is over the reset button, and push the button. Replace the cover after the switch is reset.

To replace, shut off power to the appliance. Remove the cover that is over the button, and remove the nut that is around the button. Pull the control through the panel, and remove the spade terminals. Replace in reverse order.

7.2.5 Temperature Control

The temperature control works with the ignition control to ensure proper operation of the Pennant. To replace the control, shut off the 120-volt power to the appliance. Remove the cover from the control panel, and remove the mounting screws to remove the controller. Replace in reverse order.

7.2.6 Ignition Control

The ignition control controls the hot surface ignitor and proves that the ame signal is appropriate for powering the gas valves. It also controls the blower’s pre-purge and post-purge.

To replace a control, shut off the 120-volt power to the appliance. Remove the cover from the control panel. Remove the electrical connectors from the ignition control. Take out the controller’s mounting screws, and pull the controller out. Replace in reverse order.

7.2.9 Flow Switch

The Pennant uses a paddle-type ow switch to ensure that the unit has water ow before ignition is allowed. To replace the ow switch, turn off the 120volt power to the appliance. Isolate the boiler or water heater from the system by closing the isolation valves.

Caution

Water may be hot enough to scald. Allow water to cool before proceeding.

Attention

L’eau peut être chaude au point de vous brûler. Laissez refroidir l’eau avant d’intervenir.

Release pressure in the system by actuating the pressure relief valves or eld supplied boiler drain valve. Remove cover from the ow switch and disconnect the wires. Unthread the ow switch from piping. Ensure the new ow switch paddles are trimmed to the same size as the original paddles, and reinstall in the reverse order. For boiler and other static pressure systems, restore the system pressure to the original setting, (or 10 psi minimum).

7.2.10 Heat Exchanger Coil

7.2.7 Ignitor

The ignitor used is a 120v “Hot Surface” type. It is energized whenever there is a call for heat and switched off when ignition is established and the ame has been sensed. To replace the ignitor, shut off the 120-volt power to the appliance, remove the ignitor/ burner access panel, disconnect the Molex connector, remove the two mounting screws on the ignitor ange, and pull the ignitor out. Install in reverse order, always using a new ignitor gasket with the replacement ignitor.

Caution

Ignitor gets hot. To avoid injury, handle the ignitor with caution.

Attention

Le dispositif d’allumage devient très chaud. Manipulez le dispositif d’allumage avec précaution.

7.2.8 Transformer

The Pennant’s transformer is not capable of supplying control voltage for external devices such as zone valves, which must have their own separate power supply. Should a transformer need replacing, shut off the 120-volt power. Unplug the transformer wires, remove the mounting screws and remove the transformer. Replace transformer in the reverse order.

WARNING

Black carbon soot buildup on a dirty heat exchanger can be ignited by a random spark or flame thereby creating a risk of fire or explosion. To prevent this from happening, dampen the soot deposits with a wet brush or fine water spray before servicing the heat exchanger.

AVERTISSEMENT

L’accumulation de suie sur un échangeur thermique sale peut s’enflammer au contact d’une étincelle ou d’une flamme et présenter un risque d’incendie ou d’explosion. Afin d’empêcher que cela se produise, humidifier les dépôts de suie à l’aide d’une brosse mouillée ou par une pulvérisation fine d’eau avant d’effectuer l’entretien de l’échangeur thermique.

The Pennant has a premixed burner system. These systems provide the burners with sufcient air for complete combustion, and black carbon sooting is seldom experienced. If sooting is suspected, view ports for inspection of the heat exchanger are provided on the side of the boiler. In the unlikely event that there is a buildup of black carbon soot or other debris on the heat exchanger, clean per the following:

1. Disconnect the electrical supply to the unit.

2. Turn off the gas supply by closing the manual gas

valve on the heater.

Pennant 200, 300, 400

Page 35

3. Disconnect and remove the wires, conduit and sensors from all components that are attached to the inlet/outlet header.

4. Isolate the heat exchanger from the water supply.

5. Disconnect the header anges from the inlet and outlet.

6. Allow the heat exchanger to drain. Remove the venting and remove the top, by removing the screws that attach the top to the side panels. Remove the side panels.

7. Remove the heat exchanger from the unit. NOTE: Heat exchangers are heavy and may require two people to remove to avoid personal injury.

8. Clean the heat exchanger: A light accumulation of soot or corrosion on the outside of the heat exchanger can be easily removed. Use a wire brush to remove loose soot and scale from the heat exchanger.

9. NOTE: While the heat exchanger is out of the unit, inspect the rewall refractory insulation. Replace if necessary.

10. Inspect the inside of the copper tubes for scale buildup. Scale can build up on the inner surface of the heat exchanger tubes, which can restrict water ow. If the tubes show signs of scaling, clean the internal surface.

11. Reassemble in the reverse order, and check appliance operation after start-up.

NOTE: The warranty does not cover damage caused by lack of required maintenance, lack of water flow, or improper operating practices.

SECTION 8. Trouble Shooting

8.1 Resolving Lockouts

There are many causes of lockouts. The three

most common causes are: (1) inadequate gas supply, (2) poor combustion, (3) ignitor failure.

1. Inadequate gas supply: Before proceeding, ensure that the gas supply has not been shutoff or the LP tank (LP boilers) is not empty. Then, restart the boiler and observe the operational cycle. After a 15-second fan pre-purge, the ignitor will heat up for 40 seconds, and then the unit will light. If it does not, check the gas supply pressure to the appliance, after resetting the appliance and attempting another start-up. The gas pressure to the appliance must be above 5 in. w.c. (1.2 kPa) throughout the entire start-up cycle. If it is not, correct the supply problem (check gas valves or supply piping). If the supply pressure is adequate, consult the factory for assistance.

2. Poor Combustion: Poor combustion should be suspected if there is a strong ue gas odor. The odor may result from an improper gas/air ratio (high or low O2 or CO2). Pennant appliances operate best with 45% excess air (8% CO2 on natural gas, 9.2% CO2 on LP). Check the CO2 of the appliance and adjust if necessary.

3. Ignitor failure: If the boiler goes through a normal start cycle but combustion does not occur, ignitor failure should be suspected. Check the ignitor by unplugging the ignitor plug and measuring the ignitor resistance. It should be 50-80 ohms. If the resistance is not 50-80 ohms, replace the ignitor. If the resistance is correct, reset the boiler and check for 120 VAC at the ignitor plug during the start cycle. If there is no voltage, replace the faulty ignitor wire harness or the ignition control.

8.2 Delayed Ignition — Possible Causes

A defective burner can cause a delayed ignition.

If the gas supply pressure is proper and the gas valves are functioning properly, then burners should be inspected. There should be no distortion or perforations in the burners outside of the active burner port area. Replace if indicated.

8.3 Short Cycling — Boiler

Boiler short cycling is caused when the load

on the boiler system swings rapidly causing frequent cycling between call for heat and satised conditions. This condition is greatly reduced on two stage units or stage controlled multiple boiler systems which can change heat input to better match the load. If short cycling is a problem, it may be due to an oversized boiler, improper control strategy, incorrect set points or a load distribution problem. The boiler controls must be set such that the heating loop temperature setpoint, SP2 (if used), does not interfere with the setpoint of the boiler operating control, SP1. If the set points are correct and the system design, controls scheme, etc. are xed, the temperature differentials may be increased to reduce short cycling. If desired temperature response is not achievable without short cycling it may be necessary to install a buffer tank in the system. Contact your Laars representative to discuss possible remedies.

8.4 Short Cycling — Water Heater

Short cycling will generally occur only in

combination space heating and water heating applications when the water heater is operating in the space-heating mode. If the heating load drops below the minimum input of the water heater for an extended period, the water heater will have a tendency to short cycle. If short cycling is frequently experienced, regardless of the control’s attempt to limit it, the heating load should be redistributed to control it.

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Pennant 200, 300, 400

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LAARS Heating Systems

If short cycling occurs in a water heater application, it is probably caused by undersized piping between the water heater and the storage tank or by some other factor that restricts proper water ow through the water heater. The cause should be determined and corrected.

8.5 High Gas Consumption

Appliances operating with an improper air/fuel ratio are very inefcient and consequently, have very high gas consumption. Because efciency is high when the CO2 is high (or O2 is low), appliances operating with low CO2 or high O2 (especially LP appliances) consume more gas. Adjust the CO2 or O2 for optimum efciency. If no combustion analyzing equipment (CO2 or O2) is available then a proper adjustment of the air/fuel ratio (CO2 or O2) cannot be accomplished. The CO2 should be 8% at high re for natural gas and 9.2% at high re for LP. To check the CO2, rst verify that the supply gas pressure is within 5 to 13 in. w.c. (1.2 to 3.2 kPa). With the Pennant running with all stages ring, set the air box pressure to 1.8 in. w.c. (0.42 kPa) (as a starting point), by adjusting the air shutter(s) at the intake of the fan(s). Check the CO2, and adjust the air shutters if further adjustment to the CO2 is needed.

8.6 Troubleshooting Pennant Controls

The eld wiring board along with the diagnostic LEDs can be used to troubleshoot the Pennant controls. Terminals on the eld wiring board are provided as test points and allow troubleshooting of most Pennant control functions from a single location. The terminals are identied in the Ladder Wiring Schematic (Figure 14).

Certain control elements may be connected in the eld to the eld wiring board. In addition to the ladder wiring schematic, refer to the Connection Diagram (Figure 13) to verify that eld connections have been made correctly.

The Pennant temperature control and ignition control both have fault indicators. The temperature control fault codes are shown in Table 12. The ignition control fault codes are shown in Table 13.

Fault Code Description NoA No acknowledged call-for-heat

signal received (K1 energizes and the contacts close, but 24V is not shown on the downstream side of the K1 contact) (This code is normal when operating in "Remote" mode.)

I-F Ignitor fault signal received from

ignition control AFF Air ow fault FLE Flame error – ame detected with

no call for heat Loc Ignition lockout signal received from

ignition control Ito Ignition time-out P1H RT1 sensor shorted or high out-of-

range temperature signal received P1L RT1 sensor open or low out-of-

range temperature signal received P2H RT2 sensor shorted or high out-of-

range temperature signal received P2L RT2 sensor open or high out-of-

range temperature signal received

Table 12. Fault Codes.

LED State Indication Steady On Control Fault 1 Flash Air Flow Fault 2 Flashes Flame Attempt With No Call For Heat 3 Flashes Ignition Lockout 4 Flashes Burner On

Table 13. Ignition Control LED Description

SECTION 9. Replacement Parts

Only genuine Laars replacement parts should be used.

9.1 General Information

To order or purchase parts for the Laars Pennant, contact your nearest Laars dealer or distributor. If they cannot supply you with what you need, contact Customer Service (see back cover for address, telephone and fax numbers).

9.2 Parts List

Pennant 200, 300, 400

Item Description Model 200 Model 300 Model 400

COMBUSTION CHAMBER COMPONENTS See Figure 15

1 Base Assembly 2C1000 3C1000 4C1000 2 Support, Tile Notch 2C2019 3C2019 4C2019 3 Chamber, Refractory, Heat Exchanger T2108802 T2108803 T2108804 4 Assembly, Front Panel, Combustion Chamber 2C2023 3C2023 4C2023 5 Panel, Rear, Combustion Chamber 2C2006 3C2006 4C2006 6 Panel, Top, Combustion Chamber 2C2001 3C2001 4C2001 7 Chamber, Right Side, Bottom 2C2201 2C2201 2C2201 8 Chamber, Left Side, Bottom 2C2601 2C2601 2C2601

9 Chamber, Side, Top 2C2002 2C2002 2C2002 10 Panel, Right Side, Air Box 2C2016 2C2016 2C2016 11 Panel, Left Side, Air Box 2C2015 2C2015 2C2015 12 Weldment, Duct, Blower 2C2500 2C2500 2C2500 13 Panel, Top, Air Box 2C2008 3C2008 4C2008 14 Plate, Spacer, Burner/Manifold 2C2017 3C2017 4C2017 15 Panel, Front, Air Box 2C2009 3C2009 4C2009 16 Assembly, Exhaust Vent, Vertical 2C2100 3C2100 4C2100 17 Weldment, Flue 2C2300 2C2300 2C2300 18 Assembly, Air Shutter, Blower 2C5000 2C5000 2C5000 19 Assembly, Filter Housing 2C3800 2C3800 2C3800 20 Media, Filter 2C3803 2C3803 2C3803 21 Clip, Retaining, Filter Media F2022300 F2022300 F2022300 22 Hose, Duct, Flexible, 4” Dia. P0101402 P0101403 P0101404 23 Blower/Motor E0254000 E0254000 E0254000 24 Gasket, Blower S2104400 S2104400 S2104400 25 Assembly, Sight Glass 10956000 10956000 10956000 26 Ignitor, Hot Surface W2002300 W2002300 W2002300 27 Gasket, Burner S2102300 S2102300 S2104300 28 Burner, Main (Pressure Port) L0063301 L0063301 L0063301 29 Burner, Main L0063300 L0063300 L0063300 30 Gasket, Blower Duct S2104500 S2104500 S2104500 31 Kit, Insulation, Combustion Chamber T2015808 T2015809 T2015810 32 Gasket, Flue Housing S2104600 S2104600 S2104600

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JACKET COMPONENTS See Figure 16

40 Panel, Front, Jacket 2C3320 3C3320 4C3320 41 Panel, Rear, Jacket 2C3220 3C3220 4C3220 42 Panel, Top, Jacket 2C3021 3C3021 4C3021 43 Panel, Jacket, Control Access 2C3019 3C3019 4C3019 44 Panel, HX Side Access, Jacket 2C3620 2C3620 2C3620 45 Panel, Right Side, Upper, Jacket 2C3621 2C3621 2C3621 46 Panel, Right Side, Jacket 2C3520 2C3520 2C3520 47 Panel, Left Side, Jacket 2C3420 2C3420 2C3420

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Pennant 200, 300, 400

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LAARS Heating Systems

Item Description Model 200 Model 300 Model 400

JACKET COMPONENTS (continued) See Figure 16

48 Panel, Lower Access, Jacket 2C3622 2C3622 2C3622 49 Panel, Filter Side, Upper, Jacket 2C3623 2C3623 2C3623 50 Panel, Filter Access, Jacket 2C3010 2C3010 2C3010 51 Weldment, Cover, Air Inlet 2C3700 2C3700 4C3700 52 Panel, Cover, Exhaust 2C3702 3C3701 4C3701 53 Plate, Cover, Sight Glass 10338600 10338600 10338600 54 Side Panel, Pump Cover, Jacket 2C3015 2C3014 2C3014 55 Cover, Pump 2C3016 2C3016 2C3016

HEAT EXCHANGER COMPONENTS See Figure 17

60 Assembly, Tube, Heat Exchanger, Copper 2C4100 3C4100 4C4100

Assembly, Tube, Heat Exchanger, Copper-Nickel 2C4120 3C4120 4C4120 61 Header, Inlet/Outlet 2C4102 2C4102 2C4102 62 Header, Return 2C4103 2C4103 2C4103 63 Chamber, Header, Heat Exchanger 2C4001 2C4001 2C4001 64 Bafe, End, Heat Exchanger Tube 2C4002 2C4002 2C4002 65 Flange, Connection, 1-1/2” NPT, Cast Iron S0077700 S0077700 S0077700

Flange, Connection, 1-1/2” NPT, Bronze S0077800 S0077800 S0077800 66 Gasket, Connection Flange, 1-1/2” S0076500 S0076500 S0076500 67 Valve, Pressure Relief, 3/4” NPT X 75 PSI A0063300 A0063300 A0063300

Valve, Pressure Relief, 3/4” NPT X 125 PSI A0001200 A0001200 A0001200 68 Gauge, Temperature/Pressure A0079000 A0079000 A0079000 69 Well, Immersion, Hi-Limit Temperature E0234201 E0234201 E0234201 70 Probe, Thermistor E0253900 E0253900 E0253900 71 Switch, Water Flow E0013000 E0013000 E0013000 72 Pump, Circulator, Hydronic A0076700 A0076800 A0076800

Pump, Circulator, Volume Water A0095700 A0095700 A0095700 73 Gasket, 5/8” Tube, 7/32” Thk. Heat Exchanger S0070800 S0070800 S0070800

GAS TRAIN COMPONENTS

See Figure 18

80 Weldment, Gas Manifold, Main L0063702 L0063703 L0063704 81 Manifold, Gas, On/Off L0063414 L0063416 L0063418 82 Manifold, Gas, 2 Stage Left Bank L0063404 L0063413 L0063414 83 Manifold, Gas, 2 Stage Right Bank L0063402 L0063403 L0063405 84 Orice, Nat. Gas L0062900 L0062900 L0062900

Orice, LP Gas L0063000 L0063000 L0063000 85 Spacer, Gas Orice F2022400 F2022400 F2022400 86 Gas Valve, Combination, Nat. (DSI) 3/4” NPT x

3/4” NPT

Gas Valve, Combination, LP (DSI) 3/4” NPT x

3/4” NPT 87 Cover, Gas Inlet, Air Box 2C2018 2C2018 2C2018

V0079400 V0079400 V0079400

V0079500 V0079500 V0079500

Pennant 200, 300, 400

Item Description Model 200 Model 300 Model 400

CONTROL PANEL COMPONENTS See Figure 19

90 Panel, Mounting, Electrical Components 2C7002 3C7002 4C7002 91 Panel, LED/Control 2C7003 2C7003 2C7003 92 Bracket, Mounting, Hi-Limt/Pressure Switch 2C7004 2C7004 2C7004 93 Switch, Pressure, Diaphragm, SPST E0255500 E0255500 E0255500 94 Switch, Pressure, Diaphragm, SPDT E0240900 E0240900 E0240900 95 Switch, Limit, High Temperature, Hydronic E2304800 E2304800 E2304800

Switch, Limit, High Temperature, Volume Water E2324200 E2324200 E2324200 96 Transformer, 24, 120 V, 50VAC E0180500 E0180500 E0180500 97 Ignition Control, Hot Surface Ignition E0253400 E0253400 E0253400 98 Switch, Toggle, SPDT E0109200 E0109200 E0109200 99 Module, Relay, Encapsulated, 24VAC E2306700 E2306700 E2306700

100 Relay, Time Delay, (24VAC) Delay On Break,

E2077700 E2077700 E2077700

Adjustable

101 Board, Diagnostic, LED E2105600 E2105600 E2105600 102 Controller, Digital, Temp., Dual Loop, Hydronic E0253200 E0253200 E0253200

Controller, Digital, Temp., Dual Loop, Volume

E0253100 E0253100 E0253100

Water

103 Switch, Rocker, 15A, 125 VAC, 1/2 HP E2322700 E2322700 E2322700 104 Switch, Temperature, Manual Reset, SPST,

E2103200 E2103200 E2103200

250° F

105 Cover, Transformer 2C7005 2C7005 2C7005

Page 39

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Pennant 200, 300, 400

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LAARS Heating Systems

Figure 15. Combustion Chamber Components.

Pennant 200, 300, 400

Page 41

Figure 16. Jacket Components.

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Pennant 200, 300, 400

Page 43

LAARS Heating Systems

Figure 17. Heat Exchanger Components.

ON/OFF

2 STAGE

Pennant 200, 300, 400

Page 43

Figure 18. Gas Train Components.

Page 44

A subsidiary of CorporationBRADFORD WHITE

Heating Systems Company

105

100

101

102

103

USED ON

MODEL

200 ONLY

104

LAARS Heating Systems

Figure 19. Controls Components.

20 Industrial Way, Rochester, NH 03867 • 603.335.6300 • Fax 603.335.3355 1355 Kuehner Drive, Simi Valley, CA 93063 • 800.900.9276 • Fax 800.559.1583 (Sales, Service) 480 S. Service Rd. West, Oakville, Ontario, Canada L6K 2H4 • 905.844.8233 • Fax 905.844.2635

H0276800-

Pennant PNCH, PNCV Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual