PENKO FLEX2100 User Manual

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FLEX 2100

PENKO Engineering B.V.

Your Partner for Fully Engineered Factory Solutions

Manual:

FLEX2100

FLEX 2100

PENKO Engineering B.V. manufactures and

• Inform and educate your personnel about

IMPORTANT SAFETY INFORMATION

READ THIS PAGE FIRST!

tests its products to meet all applicable national and international standards. It is vital that this instrument is correctly installed, used, and maintained to ensure it continues to operate to its optimum specification.

The following instructions must be adhered to and incorporated into your safety program when installing, using, and maintaining PENKO products. Failure to follow the recommended instructions can affect the system’s safety and may increase the risk of serious personal injury, property damage, and damage to this instrument and may invalidate the product’s warranty.

• Read the instructions fully prior to installing,

operating, or servicing the product. If this Instruction Manual is not the correct manual for the PENKO product you are using, call 0031(0)318-525630 for a replacement copy. Keep this Instruction Manual in a safe place for future reference.

• If you do not fully understand these

instructions, contact your PENKO representative for clarification.

• Pay careful attention to all warnings,

cautions, and instructions marked on and supplied with the product.

the correct installation, operation, and maintenance procedures for this product.

• Install your equipment as specified in the

installation instructions of the appropriate Instruction Manual and as per applicable local and national codes. Connect all products to the proper electrical sources.

• To ensure correct performance, use qualified

personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified technicians use

replacement parts specified by PENKO. Unauthorized components and procedures can affect the product's performance and may affect the continued safe operation of your processes. The use of non-specified ‘look-alike’ substitution parts may result in the risk of fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed

and protective covers are in place, except when maintenance is being performed by

qualified persons, to prevent electrical shock

and personal injury.

FLEX 2100

WARNING

ELECTRICAL SHOCK HAZARD

Installing cable connections and servicing this instrument require access to shock hazard level voltages which can cause death or serious injury.

Disconnect separate or external power sources to relay contacts before commencing any maintenance.

The electrical installation must be carried out in accordance with CE directions and/or any other applicable national or local codes.

Unused cable conduit entries must be securely sealed by non-flammable blanking plates or blind grommets to ensure complete enclosure integrity in compliance with personal safety and environmental protection requirements.

To ensure safety and correct performance this instrument must be connected to a properly grounded, three-wire power source.

Proper relay use and configuration is the responsibility of the user.

Do not operate this instrument without the front cover being secured. Refer any installation, operation

or servicing issues to qualified personnel.

WWW.PENKO.COM

PENKO Engineering B.V.is an ETC Company

Email: info@PENKO.com

FLEX 2100

COM

1 2

out2out1

1 2

COMMON FOR OUTPUTS

-0V ac or 0Vdc

-24V ac or 24Vdc Com m on m ax . 35V \ 0,5A

Out4Out3

3 4

5 6

out6out5

5 6

7 8

Out8Out7

7 8

Digital inputs 1-8

Digital outputs 1- 8

18-28 VDC

WIRING CONNECTIONS: LOADCELL(S), I N/O UTPUTS & POW ER SUPPLY

Input 1 can be used as:

as (max . counter input speed 5000Hz)

a normal input

a count er input

- SIGN

SHIE

- EXCIT

ATION

- SENSE + EXCI

TATION

+ SE

NSE

+SI

GNAL

1 2 3 4 C 5 6 7 8

Analog output mA (option)

rou

r o

utpu

d s

upp

+Cur

ren

16 Bit Analog out put

+Suppl

FLEX 2100Indicator/Controller:

Power s upply for analog output

18-30Vdc

LF1S028 0317M

DC POWER SUPPLY VERSIO N

This pr oduc t is intended t o be s upplied by a Class 2 or Lim it ed P ower S our c e, rat ed 10.8 - 31.2 Vdc , 0.65A@ 24V dc .

- SI

GNAL

SHIELD

- E

XCITATION

- S

ENSE

+ EX

CITATIO

SENSE

IGNAL

Wiring connections 01

FLEX 2100

WIRING CONNECTIONS: COM. PORT RS232/422

com1/4

Wir ing c onnec tions 02

+ - + -

RX. TX

PLC/PC

Note: use twisted pair data cables

PV protocoll

Rs422 PV pr otocol Exam ple example:

com1/2

com3/4

COMMUNICATION RS422.

COMMUNICATION RS232.

CABLE FOR COMPORT

RS232 PRINTER

CABLE FOR COMPORT

RS2 32 PC/PV-PROTOCOL

CE only; 100-240 V ac POWER SUPPLY VERSION

FLEX 2100

PRO F IBUS PO RT CONNE CT IONS

RxD/Tx D-P

Profibus cable.

WIRING CONNECTIONS: PROFIBUS & ETHERNET

Wir ing c onnec tions 03

earth

B A

LF1S028 0317M

RJ -45 Et hernet c onnec t or led func t ions : Green= Link

Y ellow = Ac t iv e

1 = td+ 2 = td3 = rd+ 4 = not used 5 = not used 6 = rd7 = not used 8 = not used

SHIELD

RxD/Tx D-N

Plac e j um per f or pr ofi bus

termination

CE only; 100-240 Vac POWER SUPPLY VERSION

Main board revision F

or higher has a double dip switch for Profibus termination

FLEX 2100

DIMENSIONS FLEX 2100 PANEL MOUNT

Side view

Top view

Dimensions 01

5,0 mm

190,5 mm

150,0 mm

4,0 mm

48,00 mm

16,0 mm

170,5 mm

260,0 mm

220,0 mm 240,0 mm

FLEX 2100

DIMENSIONS FLEX 2100 STAINLESS ST EEL

Side view

Top view

Dimensions 02

240,0 mm

276,5 mm

180,0 mm

Use appropriate bracket mounting screws with a total mi nimum s trength of 6,8kg

FLEX 2100

But ton explanation 01

The P enk o Flex has dif ferent function k ey s.

Button explanation:

Menu butt ons :

But tons to enter a menu are r ec ogniz able by other pictogr am with text. Examples:

Edit buttons:

But tons to edit a paramet er c an be a - , + or edit button. With the “- ” button t he par am eter field will sc r oll down or dec r em ent of t he v alue.

With the “+ ” button t he par am eter field will sc r oll up . With the edit button a key boar d will be opened to edit the s elec ted paramet er.

or incr em ent of t he v alue

Alphanumer ic k ey boar d: Numeric k ey board:

Le av e m enu buttons:

With the “c anc el” button it s pos s ible t o leav e a m enu without sav ing the changed parameters. With the “OK” but ton its pos s ible to leave a menu and save the changed parameters. With the “Nex t>>” button it s pos s ible t o go to the next screen with paramet er s of the

selected menu. With the “< < P r ev ” button it s pos s ible t o go to the prev ious s c r een with paramet er s of the selected menu.

ON/OFF buttons.

Some function c an be enabled or dis abled, the but tons are recogniz able by the red cros s or green tickmark.

OFF/ Dis abled ON/ Enabled

FLEX 2100

Recipe Menu:

Fr om this menu it s pos s ible to select and edit recipes. To go to this menu, s elec t “Recipe” from the M ain m enu.

Recipe menu 01

Select 1 of t he 4 tasks

R ec i pe Nu m b er :

Here you c an s elec t the number of the rec ipe.

Name:

Here t he nam e of the selec ted recipe will be shown.

Edit:

Here t he s elec ted recipe param eters can be c hanged.

FLEX 2100

System set up:

Fr om this menu it s pos s ible to access all s ettings for the flex. To go to this menu, s elec t “Sys tem setup” from t he M ain m enu.

Sys tem set up 01

Different options are:

- Port Setup

- I ndic ator Set up

- In/Outputs

- Passwords

- Screen Setup

- Set Clock

- Process setup

- Labels and link s

- Printer

- System Recall

FLEX 2100

Port setup 01

Protocol:

In this field, several c om m unic ation protocols c an be s elec ted. Different protocols are: None, Printer, ASCII , T P Slave, TP Master , NPV Slave, NPV

Master , INDI CAT OR, HL Viewteq, HL PLC, M odbus RTU, Modbus AS CII, K ey boar d Custom.

Address:

To identify the dev ic e in a c onfiguration wit h m ultiple devices an addr es s has to be selected. (Not for all pr otocols)

Baudrate:

Select a speed for the protoc ol (Not for all prot oc ols )

Parity:

Select a parity for the pr otocol (Not for all prot oc ols )

Port setup:

In the port s etup it’s possible to set up all c omm unic ation ports and pr otocols. To go to the port s etup press the “Port Setup” button f rom the System set up.

RS 232 port:

In this menu all settings for the RS 232 c om port can be set . For s ettings, see below .

RS 422 port:

In this menu all settings for the RS 422 c om port can be set . For s ettings, see below .

Stopbits:

Select the number of needed stopbits for the protoc ol (Not for all prot oc ols )

FLEX 2100

Port setup 02

Protocol:

In this field, several c om m unic at ion pr otocols can be s elec ted. Different pr otocols are: None or Buslink

Buslink Address:

Up to 8 Flexes can c om m unic ate with each ot her, shar ing inputs, outputs, markers and indicators.

In this parameter its pos s ible to set t he B us link A ddr es s.

Baudrate:

Select a speed for the protoc ol

C A N 1 por t:

In this menu, all s ettings for the CA N com por t can be set .

USB port:

In this menu all settings for the US B com por t can be set .

Protocol:

When the USB port is swit c hed to device mode t he Flex act s as an ex ternal serial por t. The US B dev ic e s uppor ts the following protocols :

- None

- Printer

- ASCII

- TP Slave

- USB Host

- Mous e/Keyboard The first time the flex is connec t ed to the PC, windows will ask for a driver. Then s elec t the

file Flexusb. inf to start the installat ion. This file is inst alled as par t of t h P I package. USB Host

When the USB port is swit c hed to host mode, a USB stick f or m atted wit h FA T16 or FAT files y s tem can be used to load and st or e data on the stick. When no pr inter port is s elec ted, print c om m ands will be s tored as a t ex t file on t he us b stick with the name PRINTER.TXT. Reading and writ ing r egis ters, indic at or s and r ec ipes to the USB s tick can be done us ing the P LC pr ogr am c om m ands FILERE A D and F ILEWRITE.

Buslink Subaddress:

When us ing a s ubaddr es s , up to 40 f lex es c an c om munic ate with eachother . In this parameter its pos s ible to set t he B us link s ubaddr es s .

FLEX 2100

Profibus s etup:

In this menu all set tings for the Prof ibus c ompor t can be set .

Port setup 03

Channel:

To identify the devic e in the used conf igur ation, a Channel has t o be s elec ted.

Format:

The pr ofibus value can be shown as Integer ( dir ec t value without dec im al point) or as Floating point (real v alue with decimal point ) .

USB buslink active:

Tells if the USB buslink is ac tive or the s tatus of the USB Hos t.

The US B P or t sett ings s c r een c an s how the following mes s ages :

- USB dev ic e por t is connect ed

- USB is disconnected

- USB s tick is connec ted and ready

- USB stick is connected but busy

- too much current draw from USB port

- devic e c onnec ted to the US B hos t port is not recognised.

Currently only FAT or F AT16 for m atted USB s ticks are s uppor te d.

- F lex attempt ed to open a file t hat is not on the USB st ic k

- Currently only FAT or FAT16 formatted USB sticks are

supported.

Reformat the stick wit FA T f ilesystem

- F ile ac c es failed

- W hen the Flex switches f r om dev ic e to host, a c onnec ted PC must be

disconnec ted first.

YES NO

Ready Busy

USB overcurrent USB dev ic e unk nown

File not found Inv alid FA T Format

File er r or Disconnect USB

FLEX 2100

Port setup 04

Ethernet set up:

In this menu all settings for the E thernet c om port can be set .

IP Number:

Edit the ethernet IP num ber .

Subnet Mask:

Edit the ethernet Subnet m as k

Gateway:

Edit the ethernet Gat eway .

Speed:

The s peed of the et her net communic ation can be set at: 10 Mbps , 100M bps or automatic detection.

Name:

In the “name” its possible to give the Flex a unique name within the ethernet communication.

DCHP:

With the DHCP its possible to let t he network generat e an IP address for the Flex. When its disabled t he flex will work wit h a fixed IP addr es s .

When its enabled the flex will request an IP addr es s from t he network.

Port:

In the Port ” the port num ber for the c om m unic at ion c an be s et.

Buslink Address:

Up to 8 Flexes can c om m unic ate with each other , s har ing inputs, outputs, marker s and indicators.

With this par am eter its pos s ible to set t he B us link A ddr es s .

Buslink subaddr:

When us ing a s ubaddr es s , up to 40 f lex es c an c om m unicate with eachother . With this par am eter its pos s ible to set t he B us link s ubaddr es s .

FLEX 2100

Port setup 04

Ethernet set up:

In this menu all settings for the E thernet c om port can be set .

IP Number:

Edit the ethernet IP num ber .

Subnet Mask:

Edit the ethernet Subnet m as k

Gateway:

Edit the ethernet Gat eway .

Speed:

The s peed of the et her net communic ation can be set at: 10 Mbps , 100M bps or automatic detection.

Name:

In the “name” its possible to give the Flex a unique name within the ethernet communication.

DCHP:

With the DHCP its possible to let t he network generat e an IP address for the Flex. When its disabled t he flex will work wit h a fixed IP addr es s .

When its enabled the flex will request an IP addr es s from t he network.

Port:

In the Port ” the port num ber for the c om m unic at ion c an be s et.

Buslink Address:

Up to 8 Flexes can c om m unic ate with each other , s har ing inputs, outputs, marker s and indicators.

With this par am eter its pos s ible to set t he B us link A ddr es s .

Buslink subaddr:

When us ing a s ubaddr es s , up to 40 f lex es c an c om m unicate with eachother . With this par am eter its pos s ible to set t he B us link s ubaddr es s .

FLEX 2100

Indic ator set up 01

Indicator setup

In the indicator s etup it’s possible to set all indicator parameters t o m ak e s ur e the indicator

will act pr oper ly. To reach this Set up s ee below

The different options ar e:

- I ndic ator

- F ilter

- Calibration

- I ndic ators

- Recall

- External Devices

Unit label:

The unit label can have a maxim um o f 4 characters.

The unit label defines the unit of m eas ur em ent. The unit label is the v alue of a quantit y, chosen by c onv ention as a ref er enc e for

measur ing quantities of the sam e k ind. For ex am ple:

,- t (ton) k g ( k ilo gr am ) , g (gram), but can als o be L (liter) , lbs (pounds), etc.

Indicat or nam e:

The indicator nam e c an hav e a m ax imum of 16 char acters .

With an indicator nam e, the indicator will be unique within t he applic ation. So it 's easy to recognize it in the proc es s and/or in the factor y.

For ex am ple: Silo 1, S c ale, etc.

To change t he indic ator name, pr es s the “EDI T” butt on behind the name and change it .

Indicator:

To change the different settings, select “indicator” from the indicator setup

Bef or e its possible to enter this menu, the indicator will as k for the “ TAC” c ode. This “TAC” code is s hown in the upper right c or ner.

FLEX 2100

Indic ator set up 02

Step size:

St ep s iz e c an be s et at 1, 2, 5, 10, 20, 50, 100, 200.

The s tep size def ines the scaled parts of the weight value. Exam ple: Weigher v alue is 2003 k g

Step size Display value 1 2003 kg 2 2004 kg 5 2005 kg 10 2000 kg

The dis play v alue will be r ounded off t o the nearest v alue wit h a v alid s tep size.

D ec i m al po i nt:

Decimal point position c an be s et from NONE to 0, 00000.

The Dec im al point defines the point position of t he weight v alue. Exam ple: value 2006 kg wit h a dec im al point position of “ 2” will be s hown as 20.06 kg

Formatting:

For m atting def ines the way that the weigher v alue will be shown. To change t he format s of the indicator , press the “For matting” button.

MultiRange/Interval:

In the multir ange/interv all the indicator c an be set to change its st eps iz e when the weigher signal reac hes a c er t ain v alue.

Range:

Step:

This is the num ber of div isions when t he indicator has to display using the nex t st ep size. Auto ranging is disabled when range size is set to 0.

The bigges t alowed st ep size m ust be s et in t he step f ield.

FLEX 2100

Indic ator set up 03

Oper ation M ode:

This par am eter defines the operation m ode of the unit . The oper ation mode can be set at “Industr ial” or Cer t ified mode.

In indus trial mode it s alway s pos s ible t o c hange the indicator par am eters and calibr ation settings.

In c er tified Mode the unit will be sealed by m ar ks and als o the weighing paramet er s will be blocked to comply with calibrat ion laws .

If cert ified mode is selec ted, t he z er o band = 4% ( + 2 and -2%) Also z er o s uppr es s ing is dis abled.

A weighing unit must be c er tified when its us ed for

Note:

measuring for trade ai m s .

Exam ple: T he normal st ep size is per 1, Range =100 and St ep=50.

0-100 1 100-200 2 200-500 5 500-1000 10 1000-2000 20 2000-5000+ 50

The m aximum pr eset t are only wor ks, and this is als o the biggest value, to t he firs t level of the autor ange when the indicat or is s et t o cert ified. In t his example t he preset tare is valid to 100.

Indic ator dis play Step s ize per

Mode:

The m ulti interv al function has 2 m odes , “Multi r ange” en “ M ulti interv al” . With “Mult i r ange” the highest s hown s tepsize will be reset aft er the signal has been lower

or equal t o “ 0” . With “Mult i interval” the highest s hown s t eps iz e will be lower ed when the signal reaches a

lower range.

FLEX 2100

Indic ator set up 04

Zero tracking:

Zer o tracking is able to tune t he z er o point back t o z ero when the scale becom es dir ty . The z er o tracking c an be s et with 3 param eters:

, the time that t he s ignal has to be within t he r ange to tune 1 step back to z er o.

, the maximum offset to t une bac k to zero.

, the stepsize that will be tuned ever y when the offset is whithin the

Maximum .

-Time

-Range

-Step

time

range

Max load:

To prevent overload by the user, t he FLEX will not s how any weight above this v alue.

In c er tified mode the max load is no t allowed to be more the n the maximum load + 9 scale parts.

St able condition:

The Flex will give a signal when the weigher value is stable within cer tain values. The s table function can be set with 2 paramet er s :

(milliseconds).

(in t he s elec ted weigher unit)

The indic ator will give t he s table signal when it’s within the for the set

- Time

- Range

range time

FLEX 2100

Sample rat e:

The s am ple r ate defines the refr es hment speed of the weighing signal. For ex am ple: If a weighing unit is filling bott les of milk wit h 1600 gr am and the Sample rate is set to 1600

samples /sec t he unit is able to fill this bot tle in 1 second and see ev er y gr am of it, s o a accur ac y of +/- 1 gr am has bec om e pos s ible.

If the sam e unit is set to a sample rat e of 800 samples/sec t he unit is st ill able to fill the bottle in 1 second but it now will see only the halv e of the gram s , so now a accur ac y of +/2 gram has bec om e pos s ible.

To get the same acc ur ac y with 800 sample/s ec as with 1600 samples/sec t he m ac hine should be set to f ill the bott les wit hin 2 s ec onds .

Sample r ate can be set at 10, 20, 25, 50, 100, 200, 400 , 800 or 1600 sam ples /sec.

Note: The accuracy of a weigher is always depending on the chosen load cells and the m echanical const ruction.

Ce r tified t ex t:

Cert ified text is only used when the weigher is certified and sealed by an authorized person. The text will be s hown in the weigher screens and will s how informat ion about; Serial num ber, number of calibrat ion c er tificates, the minimum allowed weight v alue and the m ax im um allowed weight value.

This text c an only be c hanged by an authorized person.

Class:

The c las s is only us ed when the weigher is certified and sealed by an authorized pers on and depends on t he us ed load c ells and the const r uc tion. The c las s will be s hown in the weigher screens .

The c las s c an only be c hanged by an authorized person.

Indic ator set up 05 Page 2-11

FLEX 2100

Filter:

Overall:

The ov er all filter effects the signal whic h is us ed in the device. The ov er all filter c an be s et at 0, - 6db, -12db, - 18db, -24db, - 30,db, -36db - 42 db and - 50

db, wher e 0 m eans no effect and -50 is t he s t r onges t damping. The s am ple r ate has effect on the filter s trength.

For fast dos ing s witch off this f ilter and use t he Digital filt er. To prevent a loss of information or ac c ur ac y, don't set the overall f ilter higher t han 24dB .

When no ac c ur ac y is needed, a higher filter setting is allowed to enable ex treme f iltering.

Filters are us ed bec aus e in an indus trial environment there ar e alway s v ibr ations.

- F r om m ac hines in the building

- Motors on t he weighing dev ic e

- Mixers

- vibrators

- screws

- Etc.

- F r om the buildings its elf. The pur pos e of a filt er is to get t he mos t steady and r eliable weighing s ignal .possible

Note:

be aware t hat filt er s ar e not a miracle. Good mechanics ar e v er y im por tant

Filter set tings 01

Bef or e its possible to enter this menu, the indicator will as k for the “ TAC” code. This “ TAC” code is s hown in the right upper c or ner.

Digital:

This filter is better k nown as bes s el filter. This filter only works with some sam ple r ates. The Digital filt er c an be s et at None, Dy nam ic applic ation and static applicat ion.

The Cutoff frequency c an be s et at 1,0Hz , 1,4Hz, 2,5Hz, 5,0Hz and 10Hz .

FLEX 2100

Filter:

Overall:

The ov er all filter effects the signal whic h is us ed in the device. The ov er all filter c an be s et at 0, - 6db, -12db, - 18db, -24db, - 30,db, -36db - 42 db and - 50

db, wher e 0 m eans no effect and -50 is t he s t r onges t damping. The s am ple r ate has effect on the filter s trength.

For fast dos ing s witch off this f ilter and use t he Digital filt er.

Digital:

This filter is better k nown as bes s el filter. This filter only works with some sam ple r ates. The Digital filt er c an be s et at None, Dy nam ic applic ation and static applicat ion.

The Cutoff frequency c an be s et at 1,0Hz , 1,4Hz, 2,5Hz, 5,0Hz and 10Hz .

Filters are us ed bec aus e in an indus trial environment there ar e alway s v ibr ations.

- F r om m ac hines in the building

- Motors on t he weighing dev ic e

- Mixers

- vibrators

- screws

- Etc.

- F r om the buildings its elf. The pur pos e of a filt er is to get t he mos t steady and r eliable weighing s ignal .possible

Note:

be aware t hat filt er s ar e not a miracle. Good mechanics ar e v er y im por tant

Filter set tings 01

Bef or e its possible to enter this menu, the indicator will as k for the “ TAC” code. This “ TAC” code is s hown in the right upper c or ner.

FLEX 2100

10,00

10,002

45736

Show:

In the calibrat ion “ S how” its possible t o s ee and c hec k all c alibr ation inform ation. To show meas ur ed s am ple, resulting weight and weigt x10, press the “ Show” button.

CAL:

CAL means “ Calibr ation code”, ever y time the c alibr ation is changed t his num ber will increas e with 1. W hen an indic ator gets c er tified t his num ber will be wr itten on t he dev ice and

is used by the contr olling agenc y to see if t he c alibr ation isn’t c hanged after s ealing. So if an indic ator is cer tified its not allowed to change the calibrat ion by an non authorised

person.

Points:

This field shows t he am ount of existing calibrat ion points. Its possible to have more then 2 calibration points. This is mos tly used if the weigher signal in not linear.

Bef or e an indic ator can be used, the ADC (A nalog Digital Convert er ) needs to be calibrat ed. This way it knows where to start and where to end. The A DC c onv er ts the analog output f r om the load cells t o a digital signal, this signal is us ed for all different calculat ions and to make it r eady for readable inf or m ation on the display.

To change and chec k the calibrat ion, select “ Calibr ation” fr om the indicator s etup

Sample:

Sample s hows the direct v alue of the ADC (analog digital converter). 0 = minim um , 1000000 = maxim um .

Weight:

This field shows t he ac tual weigher value.

Weight x 10:

This field shows t he ac tual weigher value + an extra digit, so this weigher v alue is 10 times more ac c ur ate then t he nor m al v alue.

This v alue is needed when the indicator gets cert ified. Example:

The nor m al weigher v alue is 10,00 kg The weigher v alue x 10 c ould be 10,002, 10, 001, 10,000, 9, 999 or 9,998 kg.

Press the “OK “ button to leave t his m enu,.

Calibrat ion m enu 01

Calibration:

Bef or e its possible to enter this menu, the indicator will as k for the “ CA L” c ode. This “CA L” code is s hown in the right upper c or ner.

FLEX 2100

Calibrat ion m enu 02

Add/Replace:

If the indicator must be calibrated for the first time, its needed to delete the old calibration points first . To delete t he point s , press the “Delete” button.

When all points are delet ed, firs t c alibr ate the Dead load (0) . Make s ur e the scale is c om pletely empty and type 0 in the “ A dd/Replace” f ield by pr es s ing the

“Edit” button. To save the zero point pr es s the “+ Activate” button. The Dead load is c alibr ated now and in the weight and weight x 10 field will appear the ac tual value.

To make s ur e the

indicat or wor k s all r ight, its needed to calibrat e the “Gain” weight.

The Gain is the r eference of the indicator to make t he weigher s ignal a s traight line. To calibrate the gain weight put a referenc e weight on the sc ale.

It doesn't matter what mas s it is, as long as it’s k nown what the exac t weight is. Pres s the “Edit ” button t o type the exac t refer enc e weight in the “A dd/Replace” f ield.

To save the refer enc e weight, press the “ + activate button”. The r eference weight is c alibr ated now and in the

ref er enc e weight.

weight and weight x 10 field will appear the

actual

If more point s ar e needed or need to be added later, repeat the gain calibr ation with an ot her ref er enc e weight.

Points:

To add or replac e new c alibr ation points, pr es s the “ Add/ Replac e” button.

The first 4 fields will show the Weigher st atus (f or ex planation, see par agr aph “ s how”)

FLEX 2100

Calibrat ion m enu 02

Add/Replace:

If the indicator must be calibrated for the first time, its needed to delete the old calibration points first . To delete t he point s , press the “Delete” button.

When all points are delet ed, firs t c alibr ate the Dead load (0) . Make s ur e the scale is c om pletely empty and type 0 in the “ A dd/Replace” f ield by pr es s ing the

“Edit” button. To save the zero point pr es s the “+ Activate” button. The Dead load is c alibr ated now and in the weight and weight x 10 field will appear the ac tual value.

To make s ur e the

indicat or wor k s all r ight, its needed to calibrat e the “Gain” weight.

The Gain is the r eference of the indicator to make t he weigher s ignal a s traight line. To calibrate the gain weight put a referenc e weight on the sc ale.

It doesn't matter what mas s it is, as long as it’s k nown what the exac t weight is. Pres s the “Edit ” button t o type the exac t refer enc e weight in the “A dd/Replace” f ield.

To save the refer enc e weight, press the “ + activate button”. The r eference weight is c alibr ated now and in the

ref er enc e weight.

weight and weight x 10 field will appear the

actual

If more point s ar e needed or need to be added later, repeat the gain calibr ation with an ot her ref er enc e weight.

Points:

To add or replac e new c alibr ation points, pr es s the “ Add/ Replac e” button.

The first 4 fields will show the Weigher st atus (f or ex planation, see par agr aph “ s how”)

FLEX 2100

Calibrat ion m enu 02

Add/Replace:

If the indicator must be calibrated for the first time, its needed to delete the old calibration points first . To delete t he point s , press the “Delete” button.

When all points are delet ed, firs t c alibr ate the Dead load (0) . Make s ur e the scale is c om pletely empty and type 0 in the “ A dd/Replace” f ield by pr es s ing the

“Edit” button. To save the zero point pr es s the “+ Activate” button. The Dead load is c alibr ated now and in the weight and weight x 10 field will appear the ac tual value.

To make s ur e the

indicat or wor k s all r ight, its needed to calibrat e the “Gain” weight.

The Gain is the r eference of the indicator to make t he weigher s ignal a s traight line. To calibrate the gain weight put a referenc e weight on the sc ale.

It doesn't matter what mas s it is, as long as it’s k nown what the exac t weight is. Pres s the “Edit ” button t o type the exac t refer enc e weight in the “A dd/Replace” f ield.

To save the refer enc e weight, press the “ + activate button”. The r eference weight is c alibr ated now and in the

ref er enc e weight.

weight and weight x 10 field will appear the

actual

If more point s ar e needed or need to be added later, repeat the gain calibr ation with an ot her ref er enc e weight.

Points:

To add or replac e new c alibr ation points, pr es s the “ Add/ Replac e” button.

The first 4 fields will show the Weigher st atus (f or ex planation, see par agr aph “ s how”)

FLEX 2100

Output:

The Output v alue will be pr ov ided by the supplier of the loadcells.

Transducers:

In this menu it s pos s ible to make a calibr at ion with the inf or m ation provided wit h new loadcells. So its not needed to calibr ate the weiger wit h r eal weights.

Calibrat ion m enu 04

Its possible to set up a m ax im um of load cells.To set up the used load cells c hoos e Tr ans duc er 1, 2, 3 or 4.

Zer o B alance:

The Zero Balance v alue will be pr ov ided by the supplier of the loadcells.

Type:

In this field the type of the loadcells c an be editted.

Max Load:

The M ax load v alue will be pr ov ided by the supplier of the loadcells.

When this func tion is used, nor m al c alibration is disabled.

FLEX 2100

Calibrat ion m enu 05

Origin:

In the” origin” m enu, the lat itude and Elevation of the place of fabric ation of t he loadc ells c an be enter ed.

Location:

In the” locat ion” m enu, the lat it ude and E lev ation of t he plac e of installation can be enter ed.

Geometric:

Af ter Calibrat ing with the “T r ans duc er ” m enu the geometr ic loc ation and latit ude of the place where t he loadc ells ar e fabricat ed and the install location must be filled in.

FLEX 2100

Indic ators 01

Select Ent ry:

Here you c an s elec t the ent r y y ou want to want to use te set up an indicator. T her e ar e 16 entr y ’s t hat you can use.

Indicators:

Here you c an c r eate and set- up indic ators t hat you can use on your s c r eens or in y our program.

Mode:

The different mode’ s y ou c an us e ar e:

- W eight (filt er ed net weigher value t hat can react on m ultirange/interval)

- Fast Gross

- Fast Net

- Gross

- Net

- Tare

- Peak

- V alley

(unf iltered gross weigher v alue) (unf iltered net weigher v alue)

(f iltered gross weigher v alue) (f iltered net weigher v alue)

(t ar e v alue) (highest reached weigher v alue c an be r es et by button peak reset ) (lowest reached weigher v alue c an be r es et by butt on v alley r es et)

- W eight x10 (f iltered net weigher v alue s hown with extra dec im al that can r eac t on multirange/interval)

- F as t Gros s x 10 (unf iltered gross weigher v alue s hown wit h ex tra decimal)

- F as t Net x10 (unf iltered net weigher v alue s hown with extra

decimal)

- G r os s x 10 (filtered gr os s weigher v alue s hown with extr a dec im al)

- Net x 10 ( filtered net weigher value shown wit h ex tra decimal)

- Tare x10 (t ar e v alue s hown with extr a dec im al)

- Peak x 10 (highest reached weigher v alue s hown with extra dec im al c an be r es et

by but ton peak reset)

- Valley x10 (lowes t reached weigher v alue s hown with extr a dec im al c an be r es et by button valley res et)

- Sam ple (direct value got from t he loadcell( s ) )

Make su re each in dicator is o nly u sed once! ! !

Indicator:

Here you c an s elec t the indicator you want to create.

FLEX 2100

Indic ator recall 01

Recall:

To reset all indicator par am eters back t o factor y s ettings, select “ Rec all” from t he indic ator menu.

Pres s the “OK ” button t o s et the indicator paramet er s bac k to factory settings. Pres s the “Cancel” button t o leav e without changing any par am eters.

Bef or e its possible to enter this menu, the indicator will as k for the “ TAC” code. This “ TAC” code is s hown in the right upper c or ner.

External Devi ces This men u is reserved f or fut ure use.

Af ter enter ing this menu, the following but ton is shown:

FLEX 2100

Inputs:

All input s c an be c onfigured to c ontrol diff er ent functions. Different functions ar e:

- None (not used)

- Zeroset

- Zeroreset

- Tareset

- Tarereset

- Print

- Reset Peak

- Reset V alley

- Next screen

- Sc r een loc k ( Dis ables the touch s cr een)

- Start ( S tarts the program s equenc e)

- Stop (St ops the program s equenc e)

- W ait Pauses

( the pr ogr am s equenc e)

In/Outputs:

In this menu it s pos s ible to setup the Input s , Output s and analog output f or the diff er ent processes.

To go to this menu, s elec t “In/Out puts” fr om the System set up m enu.

Different options are:

- I nputs

- O utputs/Levels (only in Flex 2100 Indicator)

- DAC Setup

- DAC Calibr ate

- USB Stick

Select Ent ry:

In this field its possible to select t he line to edit below in t he s c r een.

Select Ent ry:

In this field its possible to select t he function to link to the select ed line.

Input:

In this field its possible to select t he input to link to the selec ted line.

Inputs/Output s 01

FLEX 2100

Inputs/outputs 02

Outputs/Levels:

To set up the output s , press the “Outputs/ lev els ” button.

Outputs/Leve l 1- 8:

Here you c an s elec t the f unc tion of out puts 1-8.

Mode:

In this field its possible to select weigher m ode that t he output has to switc h on. Different m odes ar e:

- F as t Gros s k g ( unfiltered gr os s weigher v alue)

- F as t Net kg (unf iltered net weigher v alue)

- G r os s k g ( filtered gr os s weigher v alue)

- Net k g (filt er ed net weigher value)

- Tare kg (t ar e v alue)

- Peak k g ( weigher value )

- Valley kg ( weigher value c an be r es et by button valley reset)

highest r eac hed can be res et by button peak reset lowest r eac hed

For Flex 2100 Indi cat or only!! !

Level:

In this field y ou c an s et the level at which the out put will switc h on.

Hysteresis:

In this field y ou c an s et the hys teresis f or the output s . (see diagram below)

Positive hysteresis: Contac t opens at or abov e s etpoint value. contact closed below setpoint value m inus hysteresis . Negativ e hy s teresis: Contac t closes at setpoint value plus hysteresis. contac t closed below setpoint value minus hysteresis.

Inputs/out puts 03

Positive hysteresis

“0".

Hysteresis

NEGATIVE H YST ER ESI S (-) ( for minimum contact. )

Open Closed

Cont ac t SP 1 - 8.

Level Value SP1 - 8.

“0".

Hysteresis

POSIT I VE H YST ER ESI S (+) ( for maximum contact. )

Open Closed

Cont ac t SP 1 - 8.

Level Value SP1 - 8

Negativ e hy s teresis

FLEX 2100

Inputs/outputs 03

D A C s etup :

To conf igur e the analog output , press the “DAC set up” button.

ExternalRegister:

In this field its possible to choose t he ex t er nal r egis ter which controls t he lev el on the analog output.

Mode:

In this field its possible to select t he needed output signal. Different m odes ar e:

- RAW (register value f r om 0 to 6500 will be calculated from 0 t o 65000 par ts)

- 0 - 24 m A (input value 0 to 24 mA will be calculat ed from 0 t o 100,00%)

- 0 - 20 mA 0(input v alue 0 to 2 mA will be calculated from 0 to 100,00%)

- 4 - 20 m A (input value 4 to 20 mA will be calculat ed from 0 t o 100,00%)

- 4 - 24 m A (input value 4 to 24 mA will be calculat ed from 0 t o 100,00%)

For Flex 2100 cont roller:

Indicator:

In this field its possible to choose t he Indicator whic h m us t be coupled to the analog output.

Mode:

In this field its possible to select t he needed output signal. Different m odes ar e:

- RAW (register value f r om 0 to 6500 will be calculated from 0 t o 65000 par ts)

- 0 - 24 m A (input value 0 to 24 mA will be calculat ed from 0 t o 100,00%)

- 0 - 20 mA 0(input v alue 0 to 2 mA will be calculated from 0 to 100,00%)

- 4 - 20 m A (input value 4 to 20 mA will be calculat ed from 0 t o 100,00%)

- 4 - 24 m A (input value 4 to 24 mA will be calculat ed from 0 t o 100,00%)

For Flex 2100 Indi cat or:

Minimum at:

In this field y ou c an s et up the minim um weight v alue at what t he analog output is at its minimum output.

Maximum at:

In this field y ou c an s et up the max im um weight v alue at what t he analog output is at its maxim um output.

FLEX 2100

Inputs/outputs 04

FLEX 2100

DAC Calibrate ( for FLE X 2100 with DAC output only):

The c alibr ation of t he DA C is for author iz ed per s onel only and is pas s wor d pr otected

USB Stick:

This m enu is only enabled when the USB prot oc ol in the port s etup is to US B Hos t and a USB stick is inserted. It is pos s ible to save and load date lik e r ec ipes ans v is ualis ations.

When entering one of the menu items , choose bet ween load or s av e. Load will load the data from t he US B s tick into the FLEX 2100, save will store data f r om the FLEX 2100 onto

the UBS stick.

The FLEX2100 is factory c alibr ated. Contact PENKO if DAC calibr ation is needed.

Directory:

Shows all files on the US B stick

Program:

Load or sav e a .PRG file for each task. S elec t specif ic task or all t as k s . If taks is not present, an err or pop- up for those task is s hown.

Recipe:

Load or sav e a .RCP file for a select ed task. Only tas k s whic h have r ec ipe items are enabled.

Visualisation:

lLoad or sav e a .cmp f ile.

FLEX 2100

Inputs/outputs 05

Firmware:

Load fr im war e onto the F LE X 2100. This function is not yet s uppor ted.

Settings:

Load or sav e a .FDI file. Bac k ups c an als o be made us ing P I.

FLEX 2100

Passwords 01

Passwords:

In this menu it is pos s ible to setup pas s words to block acc es s to cert ain par ts of the menu. To go to this menu, s elec t “Pass wor ds” from t he S y s tem set up m enu.

Now you can c hange ( s etup) passwor ds for the f ollowing m enu options.

- Sy s tem Set up ( This blocks all menu options)

- Edit (This m ak es the menu read-only )

- Pr ogr am S elec t (This bloc k s t he option to selec t a diff er ent program)

- Recipe E dit (This bloc k s the option to c hange r ec ipe par am eters)

- Recipe S elec t (This bloc k s the option to s elec t an other r ec ipe)

- Set Time/Date (This blocks the option to c hange the time and date)

You are asked for a passwor d. This is default tur ned off so y ou c an jus t press “ OK”. If there is a pas s wor d s et up fill it in here, and press “ OK”

When c hanging a pas s wor d y ou ar e as k ed to fill in a new passwor d twice. If the t wo pas s wor ds y ou filled in are not ident ic al, the pass wor d will not be changed and

you can try again.

FLEX 2100

Scr een s etup 01

Screen set up:

In this menu it s pos s ible to setup the four Main s c r eens , operator buttons, screen coulours and c alibr ate the t ouc hs c r een..

To go to this menu, s elec t “Scr een s etup” from the System set up m enu.

Different options are:

- Screens

- Buttons

- Colours

- Led Bar

- Calibrate screen

- Backlight&Buzzer

- Company Nam e

Screen 1-4:

To edit a s c r een, select a s c r een.

Screens:

In this menu t he four main sc r eens c an be s et.

With this option its pos s ible to enable or disable the m enu/screen buttons in the select ed screen.

In s c r een 1 the butt ons ar e alway s ac tive.

DisabledEnabled

Buttons active:

FLEX 2100

Line:

With this option its pos s ible to enable or disable the s elec ted screen. Screen 1 is always active.

DisabledEnabled

Screen active:

Scr een s etup 02

Each s c r een c an dis play up to 7 diff er ent elements. The r eal av ailable lines ar e depending on the size of t he us ed elem ents.

Different elem ents are:

- O ff: No elem ent select ed for this line.

- Sm all s pac er : An empt y line of 5 pixels.

- Large s pac er : An empt y line of 50 pixels.

- Large indic ator: A n indic ator with big display whic h c an s how, Nett/ tarre, gr os s ,

filtered nett, f iltered gross , peak, v alley and tare.

- Sm all indic ator: A n indic ator with sm all dis play witch can be linked to,

- Bar gr aph: Displays a bar gr aph c oupled to the weigher.

- Buttons: Displays the weigher buttons.

- I /O status: Displays the 4 output s /levels.

Nett/tarre, gross,

filtered nett, f iltered gross , peak, v alley and tare.

FLEX 2100

Scr een s etup 03

Buttons:

In this menu you c an enable/disable buttons that ar e s hown on the main scr eens .

DisabledEnabled

Enable/disable:

By pr es s ing the butt ons , the but ton will be enabled/disabled.

Colours

In this menu it ’s pos s ible to setup t he c olour s of your F lex . this way it is posible t o c us tomize it to your own style.

Different options are:

- Header B ac k gr ound

- Header Frame

- Header Text

- Screens Background

- Elem ent Backgr ound

- Element Frame

- Element Text

- Elem ent Labels

- Menu B ac k gr ound

- Menu Text

- Disabled Rtext

- Elem ent Readout

- Button F ac e

- Recall Defaults

FLEX 2100

Scr een s etup 04

Select col our

By pr es s ing one of the but tons you can c hange the colour of that part of the f lex s c r een. The c olour that is s hown on the right s ite is the colour that you s elec ted.

Header Background:

Here you c an c hange the colour of the background of the header.

H ea der F r a m e:

Here you c an c hange the colour of the fram e ar ound the header and the TAC and CAL code

Header Text:

Here you c an c hange the colour of the text that is in the header . ( in this example “ Colour s ” )

Header Text:

Here you c an c hange the colour of the background of the standard Flex s c r eens . (not the custom screens)

FLEX 2100

Scr een s etup 05

Element Background:

Here you c an c hange the colour of the background of the standar d elem ents on the st andar d Flex scr eens . The element s that are affected are:

- Large Indicator

- Sm all Indicator

- Bargraph

- History View

- Process Data

Element Frame:

Here you c an c hange the colour of the frame ar ound the standar d elem ents on the st andar d Flex scr eens . The element s that are affected are:

- Large Indicator

- Sm all Indicator

- Bargraph

- History View

- Process Data

Element Te xt:

Here you c an c hange the colour of the text of the s tandard element s on the standar d Flex scr eens . The elements that are aff ec ted are:

- Large Indicator

- Sm all Indicator

- Bargraph

- History View

- Process Data

Element Labels:

Here you c an c hange the colour of the labels that ar e us ed in the standar d elem ents on the s tandard Flex s c r eens . The element s that are affected are:

- Large Indicator

- Sm all Indicator

- Bargraph

- History View

- Process Data

Menu Backgr ound :

Here you c an c hange the colour of the background in t he m enu.

Menu Text:

Here you c an c hange the colour of the text on the menu but tons.

FLEX 2100

Scr een s etup 06

Di s abled Text:

Here you c an c hange the colour of text of units that ar e dis abled in the menu

Element Readout:

Here you c an c hange the colour of the readout t ex t of the s tandard elements on the st andar d Flex screens . The element s that are af fected are:

- Large Indicator

- Sm all Indicator

- Process Data

But ton Face:

Here you c an c hange the colour buttons in the menu and in the standard flex screens

Recall Defaults:

Here you c an r es et all colours t o the fact or y default set tings.

Led Ba r :

In this menu you can s etup the Bargr aph and the history v iew that you can plac e on y our screen.

Bar Style:

Here you c an s elec t what kind of led bar y ou want. You can choose f r om :

- Bar

- Dot

- Bar Peak

- Dot P eak

- Bar Reversed

- Dot Reversed

Bar Levels:

Here you c an s elec t what kind of led bar y ou want. You can choose f r om :

- Normal

- Check Weigher

FLEX 2100

Scr een s etup 07

Set Levels:

Here you c an s etup the levels for the led bar. Thes e ar e als o the settings for the histor y view. Example:

Marker Trigger:

Here you c an s etup the mar k er that t r iggers the drawing of a new bar in the histor y v iew. every time the m ar k er is turned on or off a new bar appears.

C alibra t e S cr een :

Here you c an c alibr ate the t ouc hs c r een. press 1, 2,3 in the right sequence in t he m iddle of the cros s to calibrat e. When t his is done c or r ec tly a popup scr een will appear s howing that he calibration was succ es full.

FLEX 2100

Scr een s etup 08

Backlight&Buzzer:

Here you c an s etup the back light, t he buz z er and the visualization update speed.

Level:

Here you c an c hange the brightnes s of the F lex s c r een. 0=dark 255= br ight

Key Beep:

Here you c an enable/disable the k ey beep of the F lex. When this in enabled every time you hit a but ton the f lex giv es a beep.

Key beep enabled key beep dis abled

Visualization priority:

Here you c an s etup the updat e s peed of the vis ualization screens . 0=t he pr ogr am has higher pr ior ity as the v is ualiz ation this m ak es the program little f as t er. 1=t he pr ogr am has the same prior ity as the v is ualiz ation 2= t he pr ogr am has lower pr ior ity as the v is ualiz ation, t his will m ak e the program a lit tle slower.

Company Name:

Here you c an s etup your com pany information. The informat ion y ou c an add is :

- Name

- Street

- Cit y

- Telephone

- Fax

- W eb addr es s

This will appear in Info in t he m enu. See page 2-36 for an ex am ple.

Decimal:

Set point or comm a c har ac ter for dec im als .

FLEX 2100

Set clock/Process setup 01

Set clock:

In this menu it ’s pos s ible to setup t he internal tim e and date.

Time:

Set up the internal time.

Date:

Set up the internal date.

Pro cess S et up:

In this menu it is pos s ible to setup t he num ber of recipes that are enabled, and set up the E-m ar k m ar k er and E x tended register.

Recipes:

Set up the number of Rec ipes that is enabled.

Floating point r egiste r s

Set the begin and end regist er num ber for the r ange of floating point r egis ters

E-Mark settings:

Set the marker s and ex tended regist er s for E-M ar k

Marker for E-Mark:

Set the star t marker for E-Mar k . This and following 15 marker s will be us ed for E-Mar k .

FLEX 2100

Proc es s s etup 02/Labels & Link s 01

Extendend Re gister for E-Ma rk:

Set the star t Ext ended r egis ter for the E-Mar k . This and following 4 E x tended regist er s will be used for E-Mmark.

System Setup

Enabled when Conf ig Wizard is us ed in FLEX Builder. This will s how the config items.

Labels & L inks:

In this menu it s pos s ible to setup nam es for programs , recipes and indic ators.

Program Number:

Select the number of the progr am y ou want to change.

The diffrent options ar e:

- Program Links

- Recipe Link s

- I ndic ator Links

- Labels

Program Links:

Here you c an s etup a name for the programs of the F lex .

Name Link:

Select the number of the label you want to use for this pr ogr am nam e.

Name:

Here you c an c hange the text of t he label that will be used as a nam e f or this program number.

R ec i pe Li n k s :

Here you c an s etup a name for the recipes of the F lex .

R ec i pe Nu m b er :

Select the number of the rec ipe y ou want to change.

Name Link:

Select the number of the Label you want to use for this r ec ipe name.

FLEX 2100

Labels & Link s 02

Indicator Num ber:

Select the number of the indicat or y ou want to change.

Indicator Links:

Here you c an s etup a name for the internal indicators of the Flex.

Name Link:

Select the number of the Label you want to use for this indicat or name.

Name:

Here you c an c hange the text of the label that will be used for this indicator .

Label:

Select the number of the Label you want to change.

Labels:

Here you c an c hange ( s etup) texts for labels .

Name:

Here you c an c hange the text of the label.

Unit link:

Select the number of the Label you want to use for s howing the indicator s unit.

Unit:

Here you c an c hange the text of the label that will be used for this indicator s unit.(kg, lbs, pcs, etc.).

Name:

Here you c an c hange the text of the label that will be used as a name f or this recipe number.

FLEX 2100

Printer la yout:

In the printer lay out menu the way res ults are printed can be set . Different lay outs are:

- None (no pr inter tic k et)

- T ic k et (Result s ar e pr int ed under eac h other)

- Line (r es ults are printed after eac h other)

- Custom (layout is programm ed us ing P I)

Printer set tings 01

To set up the printer s ettings, s elec t “print er ” from t he S y s tem set up.

Printer:

Setup:

In this menu t he pr inter properties can be set .

Columns:Set

the length of t he pr inter tic k et.

Rows:

Set the number of em pty lines af ter printing.

Margin:

Set the number of em pty spaces before printing.

Pr int er new li ne:

Set the end of line sequenc e s elec tion. Different s ettings ar e:

- None

- CR

- LF

- CR+LF

- CR+00

- Zebra ZPL II

FLEX 2100

Printer set tings 02

In this menu it s pos s ible to edit t he header nam es that are pr inted at t he top of each ticket . Up to 4 header s c an be s et.

Header:

H ea der 1- 4:

Edit the names of the 4 headers.

In this menu it s pos s ible to edit t he footer names that are pr inted at t he bottom of each tic k et. Up to 4 footers c an be s et.

Footer:

Footer 1-4:

Edit the names of the 4 foot er s .

In this menu t he pr inter port c an be s et.

Printer Port

Select if t he pr inter is connec ted through RS232, RS422, US B P C c onnec tion or Et her net. For E thernet, set the IP Num ber and P or t of the pr inter .

The P or t Status will show t he s tatus of the connect ion with the printer .

The Nex t butt on br ings up the port s ettngs for the selec ted printer por t.

FLEX 2100

Printer settings 03/Sy s tem Recall 01

The E thernet repor t can be used to s end a r epor t form ov er ethernet t o a pr inter , pc or PLC sy s tem. F or this report a different lay out can be programm ed us ing P I. This connection needs its own IP-number, port number and newline set tings

Ethernet report:

The US B r epor t can be used to s end a r epor t to the US B s tick. For this r epor t a differ ent layout c an be pr ogr am m ed using P I. T his r epor t als o has its own newline settings.

USB Rep ort

System Recall:

To set all settings back to factory settings, select “System Recall” from the System setup.

The s ettings can be r es et in differ ent ways: ‚Reset to Fact or y Defaults

Eras e V is ualis ation. Format Delete us er files

Re s et to Fac tory Defaults?:

Reset s the configuration parameter s to fact or y default set tings.

Erase Visu alisation:

Deletes the visualisat ion pr ogr am whic h is pr ogr am m ed us ing P I Flexbuilder.

Format:

Erases the entire FLASH file system.

De lete user files:

Deletes only the files cr eated using the repor t module in the PLC pr ogr am from the FLASH file system.

FLEX 2100

Its possible to show the s tatus of the inputs , output s and indic ator scope..

To go to this menu, pr es s the “st at us ” button f r om the main menu. .

Status:

St atus 01

Board, I/ O + mark er s , Indicat or s , Ext .Register s , Scope, Debug and Log

Board:

In this scr een the installed boar ds ar e shown.

I/O + Markers:

In this scr een the status of all in-, output s and m ar k er s c an be s hown.

Indicators:

In this scr een the available indicat ors c an be s hown.

Extended Regist er s :

In this scr een the available ext ended r egisters can be s hown.

FLEX 2100

St atus 02

Scope:

In this scr een the indicator s ignal c an be s hown as s c ope..

Debug:

In this scr een the cycle time can be shown.

Log:

In this scr een the cycle pr ogr am c an be s hown. this c an be us ed by P E NKO for toubleshooting.

FLEX 2100

Totals 01

Here t he Totals c r eated on the progr am c an be pr inted and reset .

Totals:

The different Totals ar e:

- Subtotal

- Total

- Day total

- Batch Total

Subtotal:

Here t he S ubtotal of the program will be s hown y ou c an print this from here dir ec tly .

Total:

Here t he Total of the program will be s hown y ou c an pr int this from here dir ec tly .

Day to ta l:

Here t he Day total of the program will be s hown you c an pr int this from here dir ec tly .

Bat c h total:

Here t he B atch total of t he pr ogr am will be s hown you c an pr int this from here dir ec tly .

Cl ear s elect ed:

When a total is s elec ted and you press this button the t otal will be reset to 0.

Print:

When a total is s elec ted and you press this button the t otal will be printed.

FLEX 2100

Info 01

Here you find all the hardwar e and software v er s ions that are ins talled, the lic ens e for this Flex 2100 and the cert ified information.

Info:

The informat ion find here is:

- Hardwar e v er s ion ( this is the v er s ion of circuitboards of the Flex 2100)

- Bootloader vers ion ( this is the B ootloader sof tware vers io)

- F P GA V ideoc hip v er s ion (this is t he v ideoc hip s oftware v er s ion)

- V ersion (this is the Firmware version)\

- HW ID (This is t he har dwar e ID number)

- SFID (this is the s oftware ID number)

- Ser ial Num ber ( this is the s er ial num ber of the F lex 2100)

- MA C A ddr es s ( this is the M A C addr es s of the Ethernet c hip)

- Software update trace c ounter (this is the number of time a new firm war e is updated to the Flex 2100.

- User pr ogr am CRC ( this is the c hec k s um on the program)

License:

Here you c an s ee what kind of licens e the Flex 2100 has and her e y ou c an als o c hange the lic ens e.

Certified:

Here you c an s ee the cert ification inf or m ation for when the Flex 2100 is us ed as a c er tified weigher.

FLEX 2100

Configur ation Settings 01

In d i cato r p ar ameter s:

Indicator

Formatting

Multi Range/interval

Stable Conditions

Zero Tracking

Indic at or nam e: Unit label:

Step: Dec im al point :

Range: Max St ep: Mode:

Range: Time:

Range: Step: Time:

Operation M ode: Max Load:

Sample R at e: Cer ti fi e d Text: Class:

Description Default Custom setting

Fi l ter p ar ameter s:

Overall

Digital

Display

Overall F ilt er:

Digit al F ilt er: Cut off f requenc y :

Filt er R ange: Dis play F ilt er:

Display Rate: Dis play Suppres s :

Description Default Custom setting

Configuration Settings:

__________ __________ __________

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________

0db

0 0

4 1

3 2

__________

__________ __________

FLEX 2100

Por t Setu p :

Rs232 port

Protocol: Address:

Baudrate: Parity: Stopbits:

Rs422 port

CAN1 Port

USB Port

Profibus Setup

Ethernet setup

Protocol: Address: Baudrate: Parity: Stopbits:

Protocoll: Address: Baudrate:

Protocoll: USB Link Ac t iv e:

Channel: Format:

IP N um ber: Subnet M as k : Gateway: Speed: Name: DHCP: UD P Port : Buslink Addres s : Buslink Subaddres s :

Des c ript ion Def ault C us t om s et t ing

__________ __________

__________ __________ __________

__________ __________ __________ __________ __________

__________ __________ __________

__________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________

Configur ation Settings 02

FLEX 2100

In/Outputs:

Inputs

Line 1: Func t ion (line 1):

Input (line 1): Line 2: Func t ion (line 2): Input (line 2): Line 3: Func t ion (line 3): Input (line 3): Line 4: Func t ion (line 4): Input ( line 4): Line 5: Func t ion (line 5): Input (line 5): Line 6: Func t ion (line 6): Input (line 6): Line 7: Func t ion (line 7): Input (line 7): Line 8: Func t ion (line 8): Input (line 8):

Output 1 M ode: Output 1 Lev el: Output 1 hy s t eres is : Output 2 M ode: Output 2 Lev el: Output 2 hy s t eres is : Output 3 M ode: Output 3 Lev el: Output 3 hy s t eres is : Output 4 M ode: Output 4 Lev el: Output 4 hy s t eres is :

Outputs/Levels

Description Default Custom setting

Passwords:

System Setup: Edit: Set Clock/Date:

Description Default Custom setting

__________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________

__________ __________ __________

Configur ation Settings 03

FLEX 2100

Description Default Custom setting

Screen 1 Setup:

Buttons active: Screen ac t iv e:

Elements: (Par 1)____________: (Par 2)____________:

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

Line 7

Elements: (Par 1)____________:

(Par 2)____________: Elements:

(Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________: (Par 2)____________:

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________

Configur ation Sett ings 04

Description Default Custom setting

Screen 2 Setup:

Buttons active: Screen ac t iv e:

Elements: (Par 1)____________: (Par 2)____________:

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

Line 7

Elements: (Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________:

(Par 2)____________: Elements:

(Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________: (Par 2)____________:

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________

FLEX 2100

Description Default Custom setting

Screen 3 Setup:

Buttons active: Screen ac t iv e:

Elements: (Par 1)____________: (Par 2)____________:

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

Line 7

Elements: (Par 1)____________:

(Par 2)____________: Elements:

(Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________: (Par 2)____________:

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________

Description Default Custom setting

Screen 4 Setup:

Buttons active: Screen ac t iv e:

Elements: (Par 1)____________: (Par 2)____________:

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

Line 7

Elements: (Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________:

(Par 2)____________: Elements:

(Par 1)____________: (Par 2)____________:

Elements: (Par 1)____________: (Par 2)____________:

__________ __________

__________ __________ __________

__________ __________

__________ __________ __________

Configur ation Sett ings 05

FLEX 2100

Des c ript ion Defualt Cust om s et t ing

Button Setup:

Zero: Tareset: Peak R es et : Start: Recipe: Tare: Print: V alley R es et : Stop:

Des c ript ion Default Cust om s et t ing

Ledbar Setup:

Bar Sty le: Bar Levels : Minimum: Maximum: Lower m argin: Upper m argin: Step:

__________ __________ __________ __________ __________ __________ __________

__________ __________ __________ __________ __________ __________ __________ __________ __________

Configur ation Settings 06

FLEX 2100

Appendix-A Error codes exp lain ed

NO PROPER CALIBRATION A VAILABLE . (No calibration points available).

UNDERFLOW. (A/D reads al 0’s, check loadcell)

OVERFLOW. ( A/D reads al 1’s, check loadcell )

DISPLAY OVERFLOW. (Exceed maximum display value) (IND-1)

Weigher error code:

2001 - Parameter error 2005 - Input value is not valid

2101 - Weigher not stable

2111 - Flash ROM exhausted 2112 - Error on header creation

2103 - Parameter below zero

2113 - Error on data write

2104 - Not in zero range

2114 - Header validation failed

2105 - Arithmetic overflow occurred

2115 - De-active old data fail

2106 - A/D reads all 1’s 2107 - A/D reads all 0’s

2109 - Gain > 0.999984741211

2102 - Parameter exceeds maxload

2108 - Gain ref.< Zero ref.

2110 - Save error

2117 - Item not found in store 2118 - Error in stored data 2119 - Bad calibration

2120 - Action not enabled

2116 - Load errors

2603 - No recipes available

2601 - No program available

Appendix-A

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=======

FLEX 2100

Appendix-C: Profibus Protocol description.

Module = "weight" 0x28, 0x1E ; gross 32 bi ts inputs

; net 32 bits inputs ; tare 32 bits inputs ; status 16 bits inputs ; cmd 8 bits i nputs ; level1 32 bits outputs ; level2 32 bits outputs ; cmd 8 bits outputs ; ; cmd bi t de fi ni tation: ; 1 = zero reset command ; 2 = zero set command ; 3 = tare o ff ; 4 = tare on ; 5 = fr ee ; 6 = fr ee ; 7 = fr ee ; 8 = fr ee ; ; statu s b it defini tation : ; 1 = hardware overload detected ; 2 = overload detected ; 3 = stable signal ;

4 = in stable range ; 5 = zero corrected ; 6 = center of zero ; 7 = i n zero r ange ; 8 = zero tracking posible ; 9 = tare active ; 10 = preset tare active ; 11 = new sample available ; 12 = calibration invalid ; 13 = calibration enabled ; 14 = user certified operation ; 15 = level 1 active ; 16 = level 2 active EndModule

Appendix-C

FLEX 2100

CUT OUT

Appendix-D: Cutout FLEX2100 panelm ount .

Appendix-D

224,0 mm

154,0 m m

170,5 m m

240,0 mm

4,5mm

79,5 m m

91,0 m m

120,0mm

120,0 mm

FLEX 2100

About PENKO

Certifications

PENKO Professional Services

PENKO is committed to ensuring every system is installed, tested,

A complete overview you will find on: www.penko.com/dealers

PENKO Engineering B.V. ▪ Schutterweg 35, NL 6718XC Ede ▪ Tel +31 (0) 318525630 ▪ Fax +31 (0) 318529715 ▪ info@penko.com

At PENKO Engineering we specialize in weighing. Weighing is inherently chemically correct, independent of consistency, type or temperature of the raw material. This means that weighing any kind of material guaranties consistency and thus, it is essential to sustainable revenue generation in any industry. As a well-established and proven solution provider, we strive for the ultimate satisfaction of custom design and/or standard applications, increasing your efficiencies and saving you time, saving you money.

Whether we are weighing raw materials, components in batching, ingredients for mixing or dosing processes, - or weighing of static containers and silos, or - in-motion weighing of railway wagons or trucks, by whatever means required during a process, we are essentially forming vital linkages between processes and businesses, anywhere at any time. We design, develop and manufacture state of the art technologically advanced systems in accordance with your strategy and vision. From the initial design brief, we take a fresh approach and a holistic view of every project, managing, supporting and/or implementing your system every step of the way. Curious to know how we do it? www.penko.com

PENKO sets high standards for its products and product performance which are tested, certified and approved by independent expert and government organizations to ensure they meet – and even – exceed metrology industry guidelines. A library of testing certificates is available for reference on:

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PENKO FLEX2100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual