Pengo RV-100 User Manual
Printed in the USA
Manual ID: Drive Manual RV Series.indd
Release Date: March 6, 2015
Owner’s Manual
Parts Manual
Safety Precautions
Operating Instructions
Maintenance
VARIABLE SPEED MODELS:
RV-100 RV-150
RV-200 RV-300
NOTICE!
All RV series units require the use of a
motor case drain line. THE DRAIN LINE
MUST BE USED TO AVOID DAMAGE
TO THE HYDRAULIC MOTOR.
MAX PRESSURE: 5000 PSI (344 BAR)
MAX FLOW: 120 GPM (454 LPM)
IMPORTANT!
Variable speed motor MUST NOT BE
OPERATED without being pre-fi lled with
hydraulic fl uid. Operating the motor
without hydraulic fl uid WILL CAUSE
EXTENSIVE DAMAGE.
The motor has been equipped with quick
connect couplers to ensure the motor
has fl uid at all times. The motor is fi lled
with hydraulic fl uid at the factory and is
shipped in a ready to use condition.
800-599-0211 l www.pengoattachments.com l PENGO: 500 East Highway 10, Laurens, IA 50554, USA
Variable Speed RV Series Manual 1
PREFACE
This manual is used to familiarize you with safety , assembly, operation, adjustment, troubleshooting, and maintenance.
Read and follow the recommendations in this manual to ensure safe and effi cient operation. Keep this manual with the
attachment at all times for future reference.
We want you to be completely satisfi ed with your new product, feel free to contact your local Authorized Service Dealer for
help with service, replacement parts, or any other information you may require. If you need assistance in locating a dealer,
visit our web site at www.pengoattachments.com or call customer service at 1-800-599-021 1.
Whenever you contact your Authorized Service Dealer or PENGO, always have the model number and serial number of
your product available. These numbers will help provide exact information about your specifi c product. You will fi nd the
model and serial numbers on an ID plate located on the product.
The descriptions and specifi cations in this manual are subject to change without notice. PENGO reserves the right to improve
products. Some product improvements may have taken place after this manual was printed. For the latest information on
PENGO attachments, visit our web site at www.pengoattachments.com or call customer service at 1-800-599-021 1.
Thank you for buying and using PENGO attachments!
TABLE OF CONTENTS
Preface / Table of Contents .................................................................................................................................2
Safety Statements ............................................................................................................................................ 3
General Precautions ........................................................................................................................................... 4
General Precautions Cont. .................................................................................................................................. 5
General Precautions Cont. (811 Information) ..................................................................................................... 6
Product / Equipment Precautions / Serial Number Identifi cation ........................................................................ 7
Safety Decal Information ..................................................................................................................................... 8
Product Specifi cations RV-100 / RV-150 ............................................................................................................ 9
Product Specifi cations RV-200 / RV-300 .......................................................................................................... 10
Set-Up / Hydraulic System Hook-Up / Operating Procedures .............................................................................11
Operating Procedures Cont. / Maintenance Instructions ................................................................................... 12
Maintenance Instructions / Storage Instructions ................................................................................................ 13
Checking and Changing Gear Oil ...................................................................................................................... 14
Troubleshooting ........................................................................................................................................... 15
Variable Speed Hydraulic Motor Information ..................................................................................................... 16
Variable Speed Hydraulic Motor (All Models) ................................................................................................... 17
Parts Breakdown RV-100 ................................................................................................................................... 18
Gearbox Breakdown RV-100 ............................................................................................................................. 19
Parts Breakdown RV-150 ................................................................................................................................... 20
Gearbox Breakdown RV-150 ............................................................................................................................. 21
Parts Breakdown RV-200 ................................................................................................................................... 22
Gearbox Breakdown RV-200 .............................................................................................................................. 23
Parts Breakdown RV-300 ................................................................................................................................... 24
Gearbox Breakdown RV-300 .............................................................................................................................. 25
Warranty Policy .......................................................................................................................................... 26
Torque Chart for Bolts ..................................................................................................................................27
2 Variable Speed RV Series Manual
SAFETY STATEMENTS
DANGER
WARNING
CAUTION
WARNING
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF
THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
THIS SYMBOL BY ITSELF OR USED WITH A SAFETY SIGNAL WORD THROUGHOUT
THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
READ MANUAL PRIOR TO INSTALL
Improper installation, operation, or maintenance of the equipment could result in serious
injury or death. Operators and maintenance personnel should read this manual as well as
all manuals related to this equipment. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS
MANUAL.
WARNING
WARNING
READ AND UNDERSTAND ALL SAFETY STATEMENTS
Read all safety decals and safety statements in all manuals prior to operating or working
on this equipment. Know and obey all OSHA regulations, local laws and other professional
guidelines for your operation. Know and follow good work practices when assembling,
maintaining, repairing, mounting, removing or operating this equipment.
KNOW YOUR EQUIPMENT
Know your equipment’s capabilities, dimensions and operations before operating. Visually
inspect your equipment before you start, and never operate equipment that is not in proper
working order with all safety devices intact. Check all hardware to assure it is tight. Make
certain that all locking pins, latches, and connection devices are properly installed and
secured. Remove and replace any damaged, fatigued or excessively worn parts. Make
certain all safety decals are in place and are legible. Keep decals clean, and replace them if
they become worn and hard to read.
DO NOT MODIFY EQUIPMENT
Modifi cations may weaken the integrity of the equipment and may impair the functions, safety,
life, and performance of the equipment. When making repairs, use only the manufactures
genuine parts, following authorized instructions. Other parts may be substandard in fi t and
quality.
PREPARE FOR EMERGENCIES
• Be prepared if a fi re starts.
• Keep a fi rst aid kit near by when operating equipment.
Variable Speed RV Series Manual 3
GENERAL PRECAUTIONS
WARNING
CAUTION
WARNING
OPERA TOR SAFETY
• Protective clothing and equipment should be worn at all times.
• Wear protective clothing and equipment appropriate for the job. Avoid loose fi tting clothing.
• Prolonged exposure to excessive noise can cause hearing loss. Wear suitable hearing protection
such as ear plugs.
• Operating equipment safely requires the full attention of the operator. Avoid distractions.
• Do not operate the unit when you are tired, ill or under the influence of alcohol, drugs or
medication.
• Never let a minor or inexperienced person operate the unit.
• Keep all body parts away from the drilling bit at all times.
• Inspect the area to be drilled before operation. Remove objects which can be thrown or become
entangled.
• DO NOT operate the Drive attachment in areas where carbon monoxide fumes can accumulate.
PRODUCT SAFETY
• Inspect the entire product before operation.
• Replace parts that are cracked, chipped or damaged in any way before operation.
• Keep others away when making any adjustments to the unit.
• Damage to the Auger Drive and auger bit can result if the prime mover moves while the auger is
still in the hole.
PRACTICE SAFE MAINTENANCE
• Use proper tools and equipment when conducting maintenance.
• Work in a clean dry area.
• Inspect all parts. Be sure parts are in good working condition and installed properly .
• Remove build up of grease, oil or any debris.
• Remove all tools and unused parts from equipment before beginning operation.
WARNING
WARNING
WARNING
BE ALERT ON THE JOB SITE
Tragic accidents can occur if the operator is not alert to the presence of bystanders. Children in
particular are often attracted to machinery and work activity . Never assume that children will remain
where you last saw them. BE ALER T and turn the equipment off if children enter the work area. Keep
children out of the work area and under supervision of another responsible adult.
DRILLING SAFETY
• Inspect the area to be drilled before operation. Remove objects which can be thrown or become
entangled. Be alert when drilling in locations where any type of landscaping fabric / mat may be
present. The material can be rapidly drawn into the point of operation, possibly causing injury or
death to anyone standing on or near the fabric.
• Keep all parts of your body away from the drilling bit when operating the unit.
• DO NOT operate the Auger Drive when the auger bit is more then 12” (305mm) above ground. The
auger bit may bind and cause injury to the operator and damage to the equipment.
• While the auger bit is rotating, DO NOT attempt to manually guide the auger to a location.
• Ensure that overhead power / utility lines do not come into contact with the Drive attachment.
• DO NOT use a shovel or any other object to remove material from the auger bit or the hole while
the Drive attachment is in use.
UNDERGROUND HAZARDS
It is the responsibility of the operator to know where buried power, gas, telephone, and other utilities
are at in the work area. This may lead to shock or an explosion. Have the work area marked for buried
lines and do not dig in marked areas set by your local municipals. Striking a hard object underground
with the auger turning can result in the slowing or stopping of the auger.
4 Variable Speed RV Series Manual
GENERAL PRECAUTIONS - CONTINUED
WARNING
WARNING
WARNING
LOWER OR SUPPORT RAISED EQUIPMENT
Do not work under raised booms without supporting them. Do not use support material
made of concrete blocks, logs, buckets, barrels, or any other material that could
suddenly collapse or shift positions. Make sure support material is solid, not decayed,
warped, twisted, or tapered. Lower booms to ground level or on blocks. Lower booms
and attachments to the ground before leaving the cab or operator’s station. Whenever the boom
structure must be raised for attachment installation or servicing block ensure the boom locking
devices (if equipped) are deployed to prevent the accidental lowering of boom structures.
NEVER PLACE ANY BODY PAR T BETWEEN THE PRIME MOVER CHASSIS AND THE BOOM
STRUCTURE! Refer to the operating and maintenance instructions provided by the prime mover
manufacturer for specifi c information.
USE CARE WITH SILICA DUST DURING OPERA TION
Concrete and masonry products contain silica sand. Quartz, which is a form of silica and the most
common mineral in the earths crust, is associated with many types of rock. Some activities that
silica dust may be present in the air include demolition, sweeping, loading, sawing, hammering,
drilling, or planing of rock, concrete or masonry .
It is recommended to use dust suppression, dust collection or personal protective equipment
during the operation of any attachment that may cause high levels of silica dust.
The NIOSH recommended exposure limit for respirable crystalline silica is 0.05 mg/m3 as a time-
weighted average for up to 10 hours/day during a 40-hour workweek [NIOSH 1974].
USE CARE WITH HYDRAULIC FLUID PRESSURE
Hydraulic fl uid under pressure can penetrate the skin and cause serious injury or
death. Hydraulic leaks under pressure may not be visible. Before connecting or
disconnecting hydraulic hoses, read your prime mover’s operator’s manual for
detailed instructions on connecting and disconnecting hydraulic hoses or fi ttings.
• Keep unprotected body parts, such as face, eyes, and arms as far away as
possible from a suspected leak. Flesh injected with hydraulic fl uid may develop
gangrene or other permanent disabilities.
• If injured by injected fl uid, see a doctor at once. If your doctor is not familiar with
this type of injury , ask him to research it immediately to determine proper treatment.
• Wear safety glasses, protective clothing, and use a piece of cardboard or wood
when searching for hydraulic leaks. DO NOT USE YOUR HANDS! SEE ILLUSTRA TION.
Variable Speed RV Series Manual 5
GENERAL PRECAUTIONS - CONTINUED
One easy phone call to 811 starts the process to get your underground utility lines marked for free.
When you call 811 from anywhere in the country (USA), your call will be routed to your local One
Call Center. Local One Call Center operators will ask you for the location of your digging job and
route your call to affected utility companies. Your utility companies will then send a professional
locator to your location to mark your lines within a few days. Once your underground lines have
been marked, you will know the approximate location of your utility lines and can dig safely,
because knowing what’s below protects you and your family.
Every state has different rules and regulations governing digging, some stricter than others. In addition, 62 separate One Call Centers serve different areas of the country; now 811 will connect you
directly to your local one call center.
For more information go to www.call811.com
Always call 811 before starting any digging project!
**Customers outside the United States need to contact their local utility company for underground
safety regulations specifi c to the area.
6 Variable Speed RV Series Manual
PRODUCT / EQUIPMENT PRECAUTIONS
CAUTION
WARNING
PRIME MOVER LIFT CAPACITY
Alert yourself to the weight of the Drive Unit. DO NOT exceed the recommended lift capacity of
the prime mover. Refer to your prime mover’s owners manual for suggested lift capacity and lift
considerations.
OPERATING THE PRIME MOVER
Avoid steep hillside operation, which could cause the prime mover to overturn. Consult
your prime mover operator’s and safety manuals for maximum incline allowable.
TRANSPORTING THE DRIVE A TT ACHMENT
• Travel only with the Drive attachment in a safe transport position to prevent uncontrolled
swinging.
• T ether the Drive attachment with a chain, if necessary, to prevent uncontrolled swinging of the auger
when moving from hole to hole.
• Remove the earth auger or helical anchor from the Drive attachment before transporting to and
from the job site.
• Drive slowly over rough ground and on slopes. Position the Drive attachment as low to the ground
as possible maintaining a low center of gravity .
PRIME MOVER / ATTACHMENT INSTALLATION
Ensure all attaching pins, fasteners and latches are properly secured. Ensure that the mounting
frame / attachment mounting plate is rigidly secured to the prime mover. Improper installation can
result in product damage, personal injury and death.
Ensure all hydraulic hose assemblies are of adequate length and have enough slack for full Drive
attachment movement. Failure to provide adequate length hydraulic hoses can result in hose
rupturing. A hydraulic hose rupture can result in product damage, personal injury and death.
SERIAL NUMBER IDENTIFICATION
Its important to make the correct reference to the serial number of the unit when making repairs
or ordering parts. The serial number plate will be located near the top of the Anchor / Auger Drive
attachment. Below is an example of the serial number plate.
Figure 1
Variable Speed RV Series Manual 7
SAFETY DECAL INFORMATION
SAFETY DECALS
This unit comes equipped with all safety decals in place. They are designed to help you safely operate
your unit. Read and follow all safety decals.
• Keep all safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible.
• Safety decals are available from your distributor or manufacture.
• Some parts installed during repair may require safety decals to be affi xed to the replacement part.
When ordering the replacement part(s) be sure the correct safety decal(s) are included in your order.
INST ALLING SAFETY DECALS
• Clean the desired area with warm soapy water.
• Decide on exact position before you remove the backing paper.
• Peel backing paper from decal. Press fi rmly on the surface.
• Air pockets can be pierced with a pin and smoothed.
T ypical Decals used on Pengo Anchor / Auger Drive Attachments
350247
Figure 2
PRODUCT SPECIFICATIONS
Output speed and torque specifi cations are NOT listed at 100% effi ciency. Maximum effi ciencies have been
applied to the torque and speed charts according to the manufacturers recommendations. Speed and torque output
are dependant on the overall system effi ciencies associated with the prime movers hydraulic system. When the
purchaser is determining criteria for specifi c applications please contact Pengo. Pengo has made every attempt to
present accurate and suitable information published on this document. This document should be used for information
and comparative purposed only. When application specifi c information is required, please contact Pengo.
Pengo continually looks for new ways to improve its products. Therefore, Pengo reserves the right to make changes
to our products and specifi cations without notice.
8 Variable Speed RV Series Manual
PRODUCT SPECIFICATIONS
AUGER/ ANCHOR DRIVE MODEL
rv-100
TOTAL UNIT WEIGHT 2850 LBS / 1292 Kg
HYDRAULIC MOTOR INFORMATION
Displacement 13.73 cu/in (225cc)
Motor Type
Motor Output Shaft 13T 8/16 Spline
Motor Mount SAE - E 4 Bolt
Motor Ports Code 62 SAE Split Flge
Cross Over Pressure Relief Not Equipped
PLANETARY GEARBOX INFORMATION
Gearbox Type Planetary Three Stage
Reduction Ratio 126:1
Output Shaft 150mm Square
Oil Capacity 9.5 Gallons
Oil Type SAE 80W90 GL-5
Shaft Pull Out (lbs.) 100,000 lbs.
TORQUE CHART
Pressure PSI (Bar) Torque (ft/lbs) 2500 - 2900
2500 (172) 32244
2600 (179) 33534
2700 (185) 34824
2800 (192) 36114
2900 (199) 37403
*Variable Torque Range 2901 - 3099 psi*
3100 (213) 61226
3200 (220) 63201
3300 (227) 65176
3400 (234) 67151
3500 (241) 69126
4000 (275) 79001
4500 (309) 88876
5000 (344) 98751
SPEED CHART - Low Displacement (147cc)
Flow GPM (Liter)
80 (302) 14
90 (370) 16
100 (378) 18
110 (416) 19
120 (454) 21
SPEED CHART - High Displacement (225cc)
Flow GPM (Liter)
80 (302) 9
90 (370) 10
100 (378) 11
110 (416) 13
120 (454) 14
Speed (rpm) The motor will
Speed (rpm) At 3100 PSI
Variable Speed Bidirectional
psi utilizes
the hydraulic
motors low
displacement
setting of 147cc.
3100 - 5000 psi
utilizes the
hydraulic
motors high
displacement
setting of 225cc.
Maximum
Torque Range
(225cc).
operate in low
displacement
setting up to
3100 PSI.
the motor will
operate in high
displacement
setting.
AUGER/ ANCHOR DRIVE MODEL
rv-150
TOTAL UNIT WEIGHT 3800 LBS / 1723 Kg
HYDRAULIC MOTOR INFORMATION
Displacement 13.73 cu/in (225cc)
Motor Type
Motor Output Shaft 13T 8/16 Spline
Motor Mount SAE - E 4 Bolt
Motor Ports Code 62 SAE Split Flge
Cross Over Pressure Relief Not Equipped
PLANETARY GEARBOX INFORMATION
Gearbox Type Planetary Four Stage
Reduction Ratio 208.54:1
Output Shaft 177mm Square
Oil Capacity 11 Gallons
Oil Type SAE 80W90 GL-5
Shaft Pull Out (lbs.) 180,000 lbs.
TORQUE CHART
Pressure PSI (Bar) Torque (ft/lbs) 2500 - 2900
2500 (172) 51506
2600 (179) 53566
2700 (185) 55626
2800 (192) 57686
2900 (199) 59747
*Variable Torque Range 2901 - 3099 psi*
3100 (213) 97799
3200 (220) 100954
3300 (227) 104109
3400 (234) 107263
3500 (241) 110418
4000 (275) 126192
4500 (309) 141967
5000 (344) 157741
SPEED CHART - Low Displacement (147cc)
Flow GPM (Liter)
80 (302) 9
90 (370) 10
100 (378) 11
110 (416) 12
120 (454) 13
SPEED CHART - High Displacement (225cc)
Flow GPM (Liter)
80 (302) 5
90 (370) 6
100 (378) 7
110 (416) 8
120 (454) 9
Speed (rpm) The motor will
Speed (rpm) At 3100 PSI
Variable Speed Bidirectional
psi utilizes
the hydraulic
motors low
displacement
setting of 147cc.
3100 - 3500 psi
utilizes the
hydraulic
motors high
displacement
setting of 225cc.
Maximum
Torque Range
(225cc).
operate in low
displacement
setting up to
3100 PSI.
the motor will
operate in high
displacement
setting.
Variable Speed RV Series Manual 9
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