Pengo MDT User Manual

Planetary Auger Drive
MDT Series
Two Speed
Operators / Parts
Manual
10-7-05, 135472 - Rev A
CONTENTS
To the Purchaser 2 Operator & General Safety 3 Preparation Before Set-up 4 Set Up Instructions 5 Operating Instructions 6 Description Diagram 7 MDT-9K5 Exploded View 8 MDT-9K5 Parts List 9 MDT-12K5 Exploded View 10
MDT-12K5 Parts List 11 MDT-15K5 Exploded View 12 MDT-15K5 Parts List 13 MDT-17K5 Exploded View 14 MDT-17K5 Parts List 15 MDT-20K5 Exploded View 16
MDT-20K5 Parts List 17 MDT-25K5 Exploded View 18 MDT-25K5 Parts List 19
Lubrication 20 Troubleshooting 21
Warranty Statement 22
TO THE PURCHASER
Thank you for purchasing your new PENGO product.
Pengo products are designed and manufactured to give dependable service, to keep them running
efciently, and for safety reasons ENSURE ALL OPERATORS READ this OPERATORS/PARTS MANUAL and the RISK MANAGEMENT STRATEGIES MANUAL. Should you require extra manuals please contact your PENGO DEALER.
Optional extras are available for special applications or extreme conditions; these are noted throughout each manual.
Contact your PENGO Dealer for any further information or spare parts you may require.
Record your PENGO Product details in the spaces below. Your PENGO Dealer will need these details to give you prompt, efcient service.
2
Date of Manufacture...../..../....
PENGO
PENGO
Serial No.
Flow
Pressure
Weight
Purchased From:
NOTE: As PENGOcontinually strives to improve and increase it’s range of products, the right to alter specications at any time without notice or obligation, is reserved.
MAX: LPM
MAX:
BAR
KG
500 East Highway 10, Laurens, IA 50554
PH:(712)845-2540 FAX:(712)845-2497
Date:______/_______/________
OPERATOR and GENERAL SAFETY
KG
The safety of the operator and the safety of everyone within the work area depend on the operator’s knowledge of the PENGO Product. Before any operation commences with the PENGO Product ENSURE ALL OPERATORS READ this OPERATORS/PARTS MANUAL and RISK MANAGEMENT STRATEGIES MANUAL and adhere
to all safety guidelines.
CAUTION: Complete a daily inspection prior to operating any PENGO product.
CAUTION: Replace worn parts. Worn parts may endanger safety.
CAUTION: Wear close tting protective clothing and correct safety footwear.
CAUTION: Always ensure onlookers are at least Twenty (20) Feet from all moving parts.
CAUTION: Keep all hands, feet and clothing well away from all moving parts.
CAUTION: Be alert at all times while operating the PENGO product and always ensure you are in complete
control.
CAUTION: Always be aware of any obstructions that may cause injury to the operator or damage the
PENGO product.
3
CAUTION: Be aware at all times of any Warning, Caution or other signs within the working area.
NOTE: It is your responsibility as the operator to check for all underground services such as
Gas lines, Electricity, Water lines, Telephone lines, Cable Television etc. before Drilling or Trenching.
Alert yourself to the weight(s) of the PENGO Product(s) you operate. Refer Pg 4
Typical Caution Sticker
PREPARATION BEFORE SETUP
This OPERATORS/PARTS MANUAL covers the following PENGO product.
AUGER DRIVE UNITS
CHECKLIST
To avoid any inconvenience before operation, please check that you have received the
Items (covered in this manual) which you may have ordered.
EXAMPLE
4
1 x Auger Drive Unit 1 x Swivel Arm
1 x Bail Pin complete with 1 x Spring Clip.
1 x Auger Pin with 1 x Spring Clip.
2 x Hydraulic Hoses.
1 x Frame (For mounting Auger Drive Unit to Parent Machine)
Augers
Wearparts
SET UP INSTRUCTIONS
KG
The PENGO Earth Auger Drive Unit receives its Hydraulic oil ow and
pressure from the Parent Machine
through the Auxiliary Hydraulic (Attachment) Circuit via two Quick Release Couplers normally located
near the end of the Loader arms, Excavator Dipper or Truck Crane Booms etc.
5
Fig 1
Fig 2
CAUTION: Alert yourself to the weight(s) of the PENGO product(s) Refer Pg 4
You operate. Do not exceed your machine operating weight
or lifting capacity. (Refer to your machine manual)
Ensure your machines Flow & Pressures do not exceed the maximum rated Flow & Pressures of the PENGO Earth Auger Drive Unit. (Refer Pg 2 To the Purchaser)
Mounting Frames are attached to the Bucket Attaching Points on
Loader arms and Excavators. On Truck Cranes a Linkage is normally located between the Hook Pin and the
PENGO Earth Auger Drive Unit.
FIG 2: Typical mounting for
Excavators.
FIG 3: Typical mounting for Skid
Fig 3
Fig 4
(1) Fit Mounting Frame (Refer Above) (2) Fit PENGO Earth Auger Drive Unit using Bail and Pins. (3) Hook up hoses to Auxiliary Hydraulic Circuit. ENGINE MUST BE SHUT OFF. (4) Check that the drilling rotation on PENGO Earth Auger Drive Unit is clockwise.
NOTE: Two-way ow is required for anticlockwise rotation.
(5) To assure optimum Hydraulic Motor life, run new PENGO Earth Auger Drive Unit for one
hour on approx. 1/3rd RPM before application of full load.
(6) Fit Auger. (See Fig 4) Use only genuine PENGO Auger Pin and Spring Clip.
REMOVAL PROCEDURE: Reversal of Set up Instructions.
OPERATING INSTRUCTIONS 6
Before operating, always ensure that the PENGO Earth Auger Drive Unit and Auger are tted correctly to the parent machine. (Refer to Set up Instructions Pg 5).
CAUTION: Do not operate on excessive slopes, embankments or near edges of excavations.
When travelling or manoeuvring Parent Machine to the required drilling area, reduce ground speed
to prevent the Earth Auger Drive Unit and Auger from swinging.
NOTE: Some mounting Frames are tted with a support bracket. When tted ensure support bracket locates the Earth Auger Drive Unit and Auger during travelling or manoeuvring (See Photo, Typical for Skid Steer Loaders)
To commence drilling, locate Auger Pilot (on pre marked spot) and engage machine auxiliary lever to rotate the Auger in a
clockwise direction.
Lower the machine arm(s) to push the Auger into the ground. The harder the ground the more down
pressure you will need.
NOTE: Do not continually stall the Earth Auger Drive Unit. Continual stalling may cause excessive
heating of the hydraulic system.
As the Auger digs into the ground , the machine arm(s) may travel through an arc. You may therefore have to continually reposition the Earth Auger Drive Unit or Parent machine to drill vertically.
Do not drill the Auger deep into the ground in one operation. Continually clearing the hole during
drilling will facilitate a faster and easier operation.
NOTE: Extension shafts are available for extra depth.
Disengage machine auxiliary lever and rest Earth Auger Drive Unit and Auger on the ground before making any adjustments or leaving the Parent Machine.
DESCRIPTION DIAGRAM
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