Penco 6A249-949 User Manual

K.D. Defiant II Locker

Assembly Instructions

Updated

9/06

PN 86179

K.D. DEFIANT II LOCKER

ASSEMBLY INSTRUCTIONS

These Instructions Cover GUARDIAN DEFIANT AND

INVINCIBLE II DEFIANT SINGLE POINT LATCH LOCKERS

CONTENTS

General Instructions 1

Major Locker Components 2

Hardware and Small Locker Parts 3

Basic Defiant Assembly Instructions (Single Row Lockers) 4-5

Guidelines for Rear Leg Spacing 4

Hook and Coat Rod Guidelines 5

Individual Closed Bases 6

Zee Base 6

Unit Slope Tops, Slope Top Kits, Continous Slope Hoods 7

Invincible II Group End Kits 8

Double Row Invincible II Lockers 8

GENERAL INSTRUCTIONS

1. These instructions are for the person who will actually perform or supervise the assembly of the lockers.

2. Check material received against the packing list. First check the number of packages received and then check

the contents of each package.

3. Check material received for damage. If any of it is damaged, secure a “damage notation” from the carrier.

4. Identify each part as it is unpacked and put like parts together as close as possible to the working area in which

they are to be assembled.

5. Be careful to use the correct hardware as specified in the assembly instructions.

CAUTION

It is the responsibility of the persons assembling the lockers to properly install all components and hardware as specified in

these instructions and any accompanying drawings for specific installation.

· INSTALL ALL UNITS PLUMB AND LEVEL

· TIGHTEN ALL HARDWARE SECURELY

PENCO PRODUCTS, INC. 99 Brower Ave., PO Box 378,

Oaks, PA 19456-0378 · 800-562-1000 · Fax [phone]

double row lockers must be floor anchored and if possible wall or ceiling anchored.

Single row lockers must be floor and wall anchored,

www.pencoproducts.com

1

MAJOR LOCKER COMPONENTS For 1,2,3,4,5,6 TIER AND MULTI-TIER DOORS

18

o

DIVISIONS

FLAT & SLOPED

FLAT & SLOPED

Flat Top Locker

Body Parts

Slope Top Locker

Body Parts

Flat
Top Divisions

Divisions for flat
top locker are
the same for left
and right
(just turn panel

180 degrees).

Bottom of divisons and back panels have the first hole on flange 1-3/4” from edge, (top of divisons and back panel have the first hole 1-1/4” from edge).

Illustration of Number Plate, Lock Hole Cover Plate or

Built -in Locks Positioning

Defiant II Locker

(Single Point Latch)

Number

Plate

Flat
Top
Back
Panel

Top and
bottom
flanges
are 90°

Slope Top
Divisions

Slope
Top
Back

Divisions for sloped tops
are left and right specific.
The top of the division is

cut at a 18° angle.

Panel

Top of the
flange is cut
at an
18°angle.

Locker Tops, Bottom (T.A.B.) and Shelves

Flat Top (T.A.B.)

Shelf

or Slope Top

Flat Top
(T.A.B.)

Defiant II Single

Point Latch

See page 5 for
more details on

Deant II Lockers

Anti-Pry / Lock

Alignment

Bracket with

Cover Plate

or

Built-in Lock

with

Anti-Pry / Lock

Alignment

Bracket

1 Tier

2 Top and Bottom T.A.B.)
1 Intermediate Shelf

Flat Top Slope Top

Flat Tops (same part

Bottom
(T.A.B.)

2 Tier

3 Top and Bottom (T.A.B.)

as bottoms)

Note: Shelf front has

a return flange

Slope Top

Shelf

Top and Bottoms are

often called a T.A.B.

(top and bottom)

Bottom

(Same part

as flat top)

3 Tier

4 Top and Bottom (T.A.B.)

Single row lockers must be floor and wall anchored,

double row lockers must be floor anchored and if possible wall or ceiling anchored.

2

HARDWARE AND SMALL LOCKER PARTS

1

PENCO PRODUCTS INC.

www.pencoproducts.com

Not all parts come with all lockers. Check packing list for what parts are to be used with what models of lockers.

or

Number Plate and Rivet

To be riveted to top of locker door.

Single Prong Wall Hook

To be bolted to divisions and to back panel.

Single & Double Prong Ceiling Hook

To be bolted to bottom of shelf or top of locker.

Coat Rod Hooks with Rod

Hooks to be bolted to divisions with coat
rod in between, used in single tier, Duplex,
2,7,8 person and Dual lockers 18” or more in
depth.

Hook Clip

Used to attach single prong wall hooks and
coat rod hooks in lockers with Diamond
Perforated divisions at ends only.

Door Pull

Used on box locker door unless a built-in
lock is used. To be mounted on inside of
door with pull tab inserted through vertical
slot in door.

Lock Hole Cover Plate

Used to cover hole in door when built-in locks
are not used. To be mounted on inside of
door.

Nuts and Bolts

10—24 x 3/8” Truss fin head bolt and nut for assembly of
locker body parts. Tighten nut with a wrench or
nut driver. (bolt is tamper resistant so it has no
slot for a screw driver)

10—24 x ½” Truss fin head bolt and nut for assembly of
the entire Invinicible II locker. In the
Vanguard and Guardian lockers this nut and
bolt is used in joining locker groups, locker
legs and 2 hooks with the partition betweeen
the hooks. Tighten nut with a wrench or nut
driver (bolt is tamper resistant so it has no
slot for a screw driver)

NO. 8 x 3/8 “ Sheet metal screw for slope tops only.

Bracket Support (Defiant II)

Strengthens locking point on Defiant II lockers.
Bolts to Defiant II hasp and to side of locker.

Anti-Pry / Lock Alignment Bracket
(Defiant II) Used on back of recessed pocket

in Defiant II Lockers (Single Point Latch).

Optional Items That are Ordered Separately from Locker

Combination Padlock (9/32” or .281” Shackle)

Used to secure locker door when built in lock is not
used. Lock may come from another supplier other
than Penco Products.

Built-in Key Lock

Used to secure locker door when padlock is not
used. This lock replaces Lock Hole Cover Plate or
Door Pull. To be mounted on inside of door. Lock
may come from another supplier other than Penco
Products.

Locker Shoe

Can be used on the front legs of locker to secure to
floor. Protects floor along with leveling lockers on an
uneven floor.

Concrete Floor Anchor

1/4 x 2” Used to secure locker to a concrete floor.
Bolt type will vary with floor type.

Single row lockers must be floor and wall anchored,

double row lockers must be floor anchored and if possible wall or ceiling anchored.

Side Stiffener
(Defiant II Guardian Doors Only)

When built-in locks are used on Defiant II Guard­ian Lockers (24 gauge side panels), the last locker in
a row of lockers, is to have a Side Stiffener bolted to
the Defiant II lock hasp and side of locker (replaces
Bracket Support if built-in lock are used).

Built-in Combination Lock

Used to secure locker door when padlock is not used.
This lock replaces Lock Hole Cover Plate or Door
Pull. To be mounted on inside of door. Lock may come
from another supplier other than Penco Products.

Safe-O-Mat Coin Operated Lock

Used to secure locker door when padlock is not used.
This lock replaces Lock Hole Cover Plate. Lock en­gages when token or coin is deposited.

Touch Up Paint

Used to touch up paint finish (21 standard colors).

3

DefiAnT LockeR ASSeMBLY inSTRUcTionS

START

Place Locker Back on a at surface or

1

saw horses and Bolt Top and Bottom

5

(TAB) to inside of Back

Top and Bottom (TAB)

Back

FOR SINGLE

LOCKER

3

Bolt Shelf
to Side

Panel

and Back

Side

Panel

FOR SINGLE TIER

Bolt Division (Side Panel) to inside of

2

Back and outside of Top (TAB)

Shelf

Adj. Leg

4

If legs are supplied, bolt Adjustable Leg inside of Side Panel (leg height can be adjusted to
level and anchor locker)

FOR ROW OF

LOCKERS

Back

Top and
Bottom
(TAB)

Side

Panel

6

FOR 2 TIER

Bolt Division (Side Panel) to inside of

2

Back and outside of Top (TAB)

Adj. Leg

4

FOR 2 TIER

Bolt Top
and Bottom
(TAB) to Side Panel
and Back (repeat
step if 3 Tier)

Top and
Bottom
(TAB)

Back

3

Side

Panel

FOR 3 TIER

FOR 3 TIER

2

Back

Adj. Leg

4

FOR SINGLE TIER

If Coat Rod
is supplied

(Single tier

lockers only)

Before bolting
TAB and Shelf to
division, install
coat rod hooks
on the inside of
divisions. Spread
apart division and
then insert coat
rod into coat rod
holder on coat rod
hook.

FOR SINGLE

LOCKER

Bolt Bottom (TAB) to
inside of Back and
then bolt Divisions to
Back, TAB, and shelf
or shelves if provided.

ReAR Leg SpAcing foR SingLe Row LockeRS

IMPORTANT: If lockers have been ordered with grouping specied, assemble lockers
as ordered. Back legs should not exceed 45” distance between legs. If grouping has
not been specied assemble lockers using the chart.

Width of Single Locker (inches) 7-1/2” 9” 12” 15” 18” 24”

Lockers in a Single Row Grouping 9 8 7 6 4 3

Back Legs in Each Grouping 9 6 5 4 3 2

FOR ROW OF

LOCKERS

Bolt Bottom (TAB) to inside of Back and Divisions.
Then bolt through Back, Division and the next locker’s
back. If legs are supplied, see Rear Leg Spacing for
Single Row Lockers below. Then repeat steps 1 to

5. Due to size and bulk, it is best to build lockers in
groups of no more than 3 wide before putting doors on
and then putting them in place.

Back

Locker Frames show with legs

Place Locker Door and Frame over edges of Divisions (Side
Panels), and edges of Top and Bottom (TAB). Open Door and
bolt Door Frame to Divisions, Top and Bottoms (TABS). If need­ed, loosen bolts on Legs to level locker and then re-tighten.

Joining LockeR gRoUpingS

Top View of Two Groupings of Three Lockers

First
Locker
Group

Second

Locker

Group

FOR SAFETY PURPOSES WE STRONGLY RECOMMEND THAT ALL LOCKERS BE EITHER FLOOR OR WALL ANCHORED

Single row lockers must be floor and wall anchored,

double row lockers must be floor anchored and if possible wall or ceiling anchored.

4

COMBINATION

LOCK

STAINLESS
STEEL
DEFIANT II
RECESSED
HANDLE

ANTI-PRY / LOCK ALIGNMENT
BRACKET

UNIT

COMBINATION LOCK

Table of Locker Coat Hook and Rod Quantities

Number of Pieces Supplied per Locker FRAME * - Standard Construction Only

1 Tier

2

Tier

3 Tier

4,5,6,8,9

Tier

2 Person 7 Person 8 Person

16

Person

Duplex Dual

Single Prong Hooks

Depth Less than 18" AND:

. . . Width less than 15"

3 6 9 - n/a n/a n/a n/a n/a 4

. . . Width =15" or more

4 8 12 - 4 n/a n/a n/a 4 4

Depth 18" or more AND:

. . . Width less than 15"

1 6 12 - n/a - - n/a n/a -

. . . Width =15" or more

2 8 12 - - - - n/a - -

Double Prong Hooks

Depth 18" or more - - - - - - - - - -

Depth LESS than 18" AND:

. . . Width is LESS than 21"

1 ** 2 - - - n/a n/a n/a - -

. . . Width is 21" or more

2 4 - - n/a n/a n/a n/a n/a -

Coat Rod Hooks

Depth Less than 18"

- - - - - n/a n/a n/a - -

Depth 18" or more

2 - - - 4 2 4 - 4 4

Coat Rods

Depth Less than 18"

- - - - - n/a n/a n/a - -

Depth 18" or more

1 - - - 2 1 2 1 2 2

n/a: Not Applicable in Standard Construction

* Exceptions: 7, 8 & 16 Person quantities are for entire unit.

** Exception: Single Tier 9" wide x 15" deep has N0 Double Prong Hooks

DefiAnT LockeR ASSeMBLY inSTRUcTionS

1

PENCO PRODUCTS INC.

www.pencoproducts.com

7

Bracket Support

Bolts to
Side Panel

Open door(s) and use 2

bolts to mount bracket
support to lock hasp and
one bolt to side panel.
If built-in locks are to be
used on the left hand end
of a row and the locker
has light gauge side pan­els replace the bracket
support with a side stiff­ener (see page 3).

Bolts to
Locker Hasp

Lock Hasp
(welded to
Locker Frame)

9

If supplied, bolt Double Pronged Ceiling Hook to Shelf and
Single Prong Wall Hooks to Division or Back. If coat rod
is supplied, refer to step 5. See Hook and Rod Guidelines
below for more details.

8

foR : LockeRS w/ pADLockS

Insert bolts into recessed
pocket and then attached
Anti-Pry/Lock Alignment
Bracket and then the Lock
Hole Cover Plate and then
tighten bolts. Open and close
locker door(s) and adjust
bracket as needed.

or

10

Rivet number plates to top of doors.

foR : LockeRS w/

BUiLT-in LockS

Place the Anti-Pry / Lock Alignment
Bracket on the back side of the
recessed pocket rst, followed by
the back of the lock unit as shown
in the drawing. Insert the combina­tion dial mechanism in the front of
the pocket, and attach with 2 nuts.
Open and close locker door(s) and
adjust bracket as needed.

Hook and Coat Rod Guidelines

double row lockers must be floor anchored and if possible wall or ceiling anchored.

Single row lockers must be floor and wall anchored,

5

INDIVIDUAL CLOSED BASES

Front and end bases are designed to fit between standard Penco 6” legs. The front base
snaps in between the front legs. The end base slips over legs during locker assembly.

1. Before standing locker up and placing the locker in position, slide the End
Base up the leg of the end of the locker row.

2. Stand locker up and put the lockers in proper position.

3. Snap Front Base between the front legs of each locker so that the two tabs on
either side of Front Base match up with the square slots in the front legs.

Front Base

End Base (Available in single or double row)

ZEE BASE: for lockers to be anchored to wall

Zee Base raises lockers without legs off the floor and provides a continuous closed base. It is used when there is no concrete
or wood base. Available in lengths of 72” only, the Zee Base shall be cut by installer when shorter lengths are needed.

Side View of Zee Base and Locker

Locker
Bottom

Locker
Division

Floor

5/16” Hole to be used to
anchor Zee Base to floor.

Installer to field drill
1/4” Hole in Zee
Base

Locker Door
Frame

Zee Base

Instructions

1. Match Zee Bases and Splice/End Bases to lockers, site
plan and installation location.

2. Use Splice/End Base as a template to position Zee Base.

3. Place Splice/End Base flush against wall (thinner side with
holes) or create a chalk line as a positioning guide.

4. Create a chalk line for Zee Base positioning using Splice/
End Bases as a measuring device.

5. Butt Zee Base against other side of Splice/End Base.

6. Measure locker depth and make sure Locker Door Frame
will rest on Zee Base. (there should be a 1/4 inch space
between the end of Zee Base and outside edge of Locker
Door Frame).

7. Use the two sets of holes on the Splice/End Base to bolt
together 2 lengths of the Zee Base.

8. Recheck measurements of Locker, Zee Base position, and
site plans.

Single row lockers must be floor and wall anchored,

double row lockers must be floor anchored and if possible wall or ceiling anchored.

6

View of Zee Base with and without Locker

Lockers

Splice/End Base

available in single
and double row

Zee Base

Zee Base

9. Anchor Zee Bases and Splice/End Base to floor with
proper drill and bolt for the floor surface.

10. Assemble Single Row Lockers as per instructions on
page 4 or assemble Double Row Lockers as per
instructions on page 8 except when installing Door and
Door Frame leave bolts at bottom of Door Frame off.

11. Place assembled locker on Zee Base (there should be a
1/4 inches space between the end of Zee Base and
outside edge of Locker Door Frame).

12. Use the bottom hole of the Door Frame to position drill
and drill a 1/4”” hole through the top of the Zee Base.

13. Place bolt through Door Frame and Zee Base. Place nut
on Zee Base side of bolt and tighten. Repeat steps
12 and 13 for each door.

.

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C04306
C24306
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Installer to cut Hood to
Suit Condition and
Conceal Cut Edge
Under Splice Assembly

UNIVERSAL
HOOD SUPPORT
(2 required per hood)

SLOPE TOP DOUBLE ROW
FINISHED END PANEL

STD. 72-3/16" SLOPE HOOD
(Slope hoods length not to scale)

SLOPE TOP
CORNER FILLERS

HOOD SPLICE

SLOPE END L. H.

(Specify Left or Right)

FINISH END PANEL

(2 required per 6' hood)
Are shipped flat and are
to be bent to size in field.
Each Rear Hood Support has
locker depths scribed onto
surface. Bend rear hood
support on
a 90 degree
surface at the
location that
matches the
locker’s depth.
Two Rear Hood
Supports are
required for
each 6” Hood.

Field Bend

Ships Flat

Hood Bolts to Hole

UNIVERSAL
REAR
HOOD
SUPPORT

Unit Slope Tops are used with
Slope Top Divisions. One Unit
Slope Top covers the width of one
locker frame. (Not for use on In-

vincible II or All-Welded lockers).

1. Open door to locker so you have
access to top of locker.

2. Bolt unit slope top to divisions
and back.

3. Insert sheet
metal screws up
the hole in the
top of the door
frame and fasten
the front of the
unit slope top to
locker.

4. Repeat steps 1-4 as
needed.

Slope Top Kit

Designed to convert stock flat top lock­ers into slope top lockers in groups
of 3 wide. Each 3 wide Kit
contains 3 tops, 3 backs
and 4 ends. (Not for use

on Invincible II or All
Welded lockers.)

1. If there is a Flat Top
(T.A.B.) on locker, remove
bolts on sides and back.

2. Bolt Slope End to inside of
locker.

3. Bolt Slope Back to outside of
locker back and inside of Slope
End.

4. Bolt slope top to sides and
back.

5. Repeat steps 1-4 as needed.

Continuous slope hoods fit on top
of flat top lockers. They can be
used on new lockers, or on a ret­rofit basis. All hoods are furnished
in 72” lengths and must be cut to
length during installation. Interme­diate splices, ends and rear sup­ports (2 per hood) complete the
installation, and must be ordered
separately.

double row lockers must be floor anchored and if possible wall or ceiling anchored.

Continuous Slope Hoods

Single row lockers must be floor and wall anchored,

Slope Hood Detail with Optional Slope End Panels

7

TYPICAL INSTALLATION

INVINCIBLE II LOCKERS

Invincible II Group End Kits

Invincible II
Lockers

Invincible II
Group Ends

Invincible II lockers do not automatically come with
group ends, they must be ordered separately. If you
are short group ends, check with the person who
ordered the lockers.

NOTE: solid divisions (group ends) are sometimes
ordered to end rows of lockers that have perforated
divisions everywhere else. Refer to drawings pro­vided by the person who ordered the lockers for all
layout details.

Double Row Invincible II Lockers

Invincible II lockers do not use a double row division. Two single row divisions are joined together with a back angle and use
a common back. This back angle is bolted to the back and then bolted to the division of the second row of lockers. Add these
steps to Operation 1 and 3 of the Assembly of Double Row (Back to Back) Lockers on page 8.

Top View of Double Row Invincible II Locker

Doors

Division

Back Angle

Back Panel

Doors

PENCO PRODUCTS, INC.

99 Brower Ave., PO Box 378,

Oaks, PA 19456-0378

800-562-1000 · Fax [phone]

www.pencoproducts.com

Single row lockers must be floor and wall anchored,

double row lockers must be floor anchored and if possible wall or ceiling anchored.

8

Back Panel

Division

2006 Penco Products, Inc. All rights reserved

9/06 LockerAssemblyDeant07.indd/pdf