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K.D. Defiant II Locker
Assembly Instructions
Updated
9/06
PN 86179
K.D. DEFIANT II LOCKER
ASSEMBLY INSTRUCTIONS
These Instructions Cover GUARDIAN DEFIANT AND
INVINCIBLE II DEFIANT SINGLE POINT LATCH LOCKERS
CONTENTS
General Instructions 1
Major Locker Components 2
Hardware and Small Locker Parts 3
Basic Defiant Assembly Instructions (Single Row Lockers) 4-5
Guidelines for Rear Leg Spacing 4
Hook and Coat Rod Guidelines 5
Individual Closed Bases 6
Zee Base 6
Unit Slope Tops, Slope Top Kits, Continous Slope Hoods 7
Invincible II Group End Kits 8
Double Row Invincible II Lockers 8
GENERAL INSTRUCTIONS
1. These instructions are for the person who will actually perform or supervise the assembly of the lockers.
2. Check material received against the packing list. First check the number of packages received and then check
the contents of each package.
3. Check material received for damage. If any of it is damaged, secure a “damage notation” from the carrier.
4. Identify each part as it is unpacked and put like parts together as close as possible to the working area in which
they are to be assembled.
5. Be careful to use the correct hardware as specified in the assembly instructions.
CAUTION
It is the responsibility of the persons assembling the lockers to properly install all components and hardware as specified in
these instructions and any accompanying drawings for specific installation.
· INSTALL ALL UNITS PLUMB AND LEVEL
· TIGHTEN ALL HARDWARE SECURELY
PENCO PRODUCTS, INC. 99 Brower Ave., PO Box 378,
Oaks, PA 19456-0378 · 800-562-1000 · Fax 610-666-7561
double row lockers must be floor anchored and if possible wall or ceiling anchored.
Single row lockers must be floor and wall anchored,
www.pencoproducts.com
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MAJOR LOCKER COMPONENTS For 1,2,3,4,5,6 TIER AND MULTI-TIER DOORS
18
o
DIVISIONS
FLAT & SLOPED
Flat Top Locker
Body Parts
Slope Top Locker
Body Parts
Flat
Top Divisions
Divisions for flat
top locker are
the same for left
and right
(just turn panel
180 degrees).
Bottom of divisons and back panels have the first hole on flange 1-3/4” from edge, (top of divisons and back panel have the first hole 1-1/4” from edge).
Illustration of Number Plate, Lock Hole Cover Plate or
Built -in Locks Positioning
Defiant II Locker
(Single Point Latch)
Number
Plate
Flat
Top
Back
Panel
Top and
bottom
flanges
are 90°
Slope Top
Divisions
Slope
Top
Back
Divisions for sloped tops
are left and right specific.
The top of the division is
cut at a 18° angle.
Panel
Top of the
flange is cut
at an
18°angle.
Locker Tops, Bottom (T.A.B.) and Shelves
Flat Top (T.A.B.)
Shelf
or Slope Top
Flat Top
(T.A.B.)
Defiant II Single
Point Latch
See page 5 for
more details on
Deant II Lockers
Anti-Pry / Lock
Alignment
Bracket with
Cover Plate
or
Built-in Lock
with
Anti-Pry / Lock
Alignment
Bracket
1 Tier
2 Top and Bottom T.A.B.)
1 Intermediate Shelf
Flat Top Slope Top
Flat Tops (same part
Bottom
(T.A.B.)
2 Tier
3 Top and Bottom (T.A.B.)
as bottoms)
Note: Shelf front has
a return flange
Slope Top
Shelf
Top and Bottoms are
often called a T.A.B.
(top and bottom)
Bottom
(Same part
as flat top)
3 Tier
4 Top and Bottom (T.A.B.)
Single row lockers must be floor and wall anchored,
double row lockers must be floor anchored and if possible wall or ceiling anchored.
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HARDWARE AND SMALL LOCKER PARTS
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PENCO PRODUCTS INC.
www.pencoproducts.com
Not all parts come with all lockers. Check packing list for what parts are to be used with what models of lockers.
or
Number Plate and Rivet
To be riveted to top of locker door.
Single Prong Wall Hook
To be bolted to divisions and to back panel.
Single & Double Prong Ceiling Hook
To be bolted to bottom of shelf or top of locker.
Coat Rod Hooks with Rod
Hooks to be bolted to divisions with coat
rod in between, used in single tier, Duplex,
2,7,8 person and Dual lockers 18” or more in
depth.
Hook Clip
Used to attach single prong wall hooks and
coat rod hooks in lockers with Diamond
Perforated divisions at ends only.
Door Pull
Used on box locker door unless a built-in
lock is used. To be mounted on inside of
door with pull tab inserted through vertical
slot in door.
Lock Hole Cover Plate
Used to cover hole in door when built-in locks
are not used. To be mounted on inside of
door.
Nuts and Bolts
10—24 x 3/8” Truss fin head bolt and nut for assembly of
locker body parts. Tighten nut with a wrench or
nut driver. (bolt is tamper resistant so it has no
slot for a screw driver)
10—24 x ½” Truss fin head bolt and nut for assembly of
the entire Invinicible II locker. In the
Vanguard and Guardian lockers this nut and
bolt is used in joining locker groups, locker
legs and 2 hooks with the partition betweeen
the hooks. Tighten nut with a wrench or nut
driver (bolt is tamper resistant so it has no
slot for a screw driver)
NO. 8 x 3/8 “ Sheet metal screw for slope tops only.
Bracket Support (Defiant II)
Strengthens locking point on Defiant II lockers.
Bolts to Defiant II hasp and to side of locker.
Anti-Pry / Lock Alignment Bracket
(Defiant II) Used on back of recessed pocket
in Defiant II Lockers (Single Point Latch).
Optional Items That are Ordered Separately from Locker
Combination Padlock (9/32” or .281” Shackle)
Used to secure locker door when built in lock is not
used. Lock may come from another supplier other
than Penco Products.
Built-in Key Lock
Used to secure locker door when padlock is not
used. This lock replaces Lock Hole Cover Plate or
Door Pull. To be mounted on inside of door. Lock
may come from another supplier other than Penco
Products.
Locker Shoe
Can be used on the front legs of locker to secure to
floor. Protects floor along with leveling lockers on an
uneven floor.
Concrete Floor Anchor
1/4 x 2” Used to secure locker to a concrete floor.
Bolt type will vary with floor type.
Single row lockers must be floor and wall anchored,
double row lockers must be floor anchored and if possible wall or ceiling anchored.
Side Stiffener
(Defiant II Guardian Doors Only)
When built-in locks are used on Defiant II Guardian Lockers (24 gauge side panels), the last locker in
a row of lockers, is to have a Side Stiffener bolted to
the Defiant II lock hasp and side of locker (replaces
Bracket Support if built-in lock are used).
Built-in Combination Lock
Used to secure locker door when padlock is not used.
This lock replaces Lock Hole Cover Plate or Door
Pull. To be mounted on inside of door. Lock may come
from another supplier other than Penco Products.
Safe-O-Mat Coin Operated Lock
Used to secure locker door when padlock is not used.
This lock replaces Lock Hole Cover Plate. Lock engages when token or coin is deposited.
Touch Up Paint
Used to touch up paint finish (21 standard colors).
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