Penberthy BB-21, AA-21, CC-21, DD-21, EE-23 Technical Data Manual

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PENBERTHY
NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
www.jrgjt.com
NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
sales@jrgjt.com
automatic injector
This technical bulletin includes general information about Penberthy Automatic Injectors plus specific details for individ­ual unit selection. Used primarily as boiler feed pumps, Penberthy Automatic Injectors are used in numerous other applications for pumping liquids and dis­charging at high pressure and tem­perature.
Section 1000 Bulletin 1500
Issued 6/87
Re
laces 9/77
The Injector
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NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
www.jrgjt.com
NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
sales@jrgjt.com
The Injector may be defined as a boiler feeding pump, utilizing the velocity and condensation of a jet of steam from the boiler to lift and force into the same boiler a jet o water many times the weight of the original jet of steam.
Although they are generally considered as boiler feed pumps, injectors are also often used on other applica­tions where hot water under high pressure is desired.
ADVANTAGES
The injector offers defin ite ad vantages over me­chanically operated pumps when cold water make-up is used to feed boilers. Some of these advantages are:
Unit is compact, has no mechanically operated
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parts and requires no foundation or floor space.
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First cost and maintenance are low.
Warm water is fed into the boiler without the
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necessity of preheating the water.
Operating steam is condensed and returned to the
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boiler resulting in a thermal efficiency of nearly 100%.
It is not dependent upon an outside source of
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power.
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Dependable in operation.
Operating Principle of Penberthy Automatic Injectors
When steam supply valve is opened, steam passes through steam jet into suction chamber, proceeds through suction jet and out of the overflow. Steam, which attains a velocity of approximately 2500 ft per second as it leaves the steam jet, entrains the air in suction chamber and creates a vacuum.
The vacuum created in suction chambe begins to draw in water from supply line. The water is now entrained by the steam and a high velocity mixture of water and steam passes through the suction jet and out of the overflow.
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The Company
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NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
www.jrgjt.com
NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
sales@jrgjt.com
Since its organization in 1886, the Penberthy Manu­facturing Co.* has been well known as a leading manufacturer of injectors. As a result of its superior basic injector design, continued improvements in performance, manufacturing methods and standard of quality, Penberthy leadership in the injector field has been universally recognized for many years. Penberthy injectors and service parts may be
PENBERTHY AUTOMATIC INJECTORS
Automatic Restarting
All Penberthy injectors are of the automatic restarting type. If the established flow of water from an injector to the boiler is interrupted temporarily by t he admission of air into the suction line or by a jolt causing the overflow valve to open, the injector will automatically reestablish flow without the necessity of regulating any valves.
Feeds Warm Water to Boiler
Penberthy injectors feed water into the boiler at a tempera­ture of from 130°F to 212°F depending upon the steam pres­sure and temperature of the supply water. By throttling the water supply line, feed water temperatures up to 212°F can be obtained under most conditions of operation.
Design
Injectors are designed so as to give well-balanced operation against the greatest possible range of steam pressure, water tem
erature and suction lift and to maintain satisfactor
purchased from any one of the thousands of jobber and dealer representatives in all principal cities and countries of the world. Their knowledge of the vari­ous applications of the Penberthy injector, covering many years of experience, assures prospective users that they will obtain intelligent engineering sales service.
performance for a long period of service. Designs are t he result of years of experience with injector applications.
Injector connections have uni on tailpipes permitting quick removal from the line.
all parts are easily removed for cleaning or replacement and are precision made to assure interchangeability in the field. Workmanship is highest quality. Years of manufacturing has resulted in the training of skilled craftsmen and the develop­ment of advanced production methods.
Material
Injectors are of all bronze construction with special bronze alloys being used for suction and delivery jets to resist wear.
Inspection and Testing
All injectors are tested at the factory on actual boiler installa­tions, assuring that injectors will meet all performance claims as specified for the various models.
When the amount of steam and water reach the proper proportion, the steam gradually condenses as the mix­ture advances through injector. Upon reaching deliver
et parallel the mixture is fully condensed.
*Formerly Penberthy Injector Co.
The energy contained in the water passing through delivery jet is sufficient to build up a pressure, greater than the boiler pressure, causing water to flow through the discharge check valve into the boiler. When flow into the boiler is established the overflow valve closes automatically and prevents the entrance of air which would disrupt operation of injector. Total operating cycle requires only a few seconds.
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Applications
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NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
www.jrgjt.com
NORTHEAST CONTROLS INCORPORATED
TEL: 201-419-6111 ext. 23 for Venturi Group
sales@jrgjt.com
Required Information
Injectors are installed as auxiliary equipment on pow er boilers, package steam generators, locomotive boilers and heating boilers that are required by many industries such as:
Manufacturing Industries:
oil production and ref ining, agriculture, mining, lumber, etc.
Service Industries:
izin
, dairies, laundries, public utilities, transportation,
Pressing and dry cleaning, vulcan-
Food processing, chemical,
Uses
Uses for injectors can be classified generally as follows:
Stand-by Boiler Feed Pump Service
Injectors provide boilers, which are already equipped with mechanically operated boiler feed pumps, with a reliable low cost secondary means of feed water supply. Many boiler manufacturers supply Penberthy Injectors as original equipment on their steam boilers.
Primary Boiler Feed Pump Service
Boilers not provided with mechanical feed water pumps can depend upon injectors to function satisfactorily as the sole source of feed water supply.
Preheating Make-up Water
On applications where the water supply pressure ex­ceeds the boiler steam pressure, injectors may be used to heat the water before injection into the boiler, avoiding the disadvantage of cold water striking hot boiler sur­faces.
Injecting Feed Water Treatment Compounds
Suitably diluted mixtures of boiler feed water treatment compounds are picked up and injected into the boiler without difficulty.
Injector can be properl y selected by c onsidering the following facts relating to the operating conditions under which the injectors will be required to work:
1. Lowest and hi ghest operating steam pressure car­ried by the boiler
2. Vertical distance that the supply water must be lifted, if the water supply is below the injector, and the horizontal distance from the water intake to the in­jector.
3. The supply water pressure if the water is taken from the city mains or from elevated tanks.
4. The temperature of the supply water.
5. The maximum rate of evaporation of water from the
Capacity
The size of the injector to be selected depends princi­pally upon the rate at which the boiler is called upon to evaporate water. It should be chosen so that it will de­liver at least 30% (preferably 50 to 100%) more water than the expected maximum evaporation rate of boiler. Catalog horsepower ratings are based upon supplying approximately 75% more than the rate of evaporation of a boiler operating at full rating, or between 7 and 8 gal ­lons per boiler horsepower. Ref erence to injector per­formance tables will indicate that the capacity of an in­jector will vary, depending upon the operating steam pressure, suction lift, suction water temperature or a combination of these conditions. Unless an injector is already operating at limiting conditions, its capacity can be reduced b
regulating the water supply line valve to
High Pressure and Temperature Water Supply
Injectors may be used as a source for obtaining a supply of hot water under high pressure for washing floors, containers, machine parts, etc. When used for this pur­pose the discharge nozzle must be sized to suit the injector capacity. See page 10 for details of installation.
Selection of Injectors
Models or types of injectors are available from which to select an injector that will operate satisfactorily and effi­ciently under vi rtually any f ield conditions that may be encountered in steam plant practice with steam pres­sures up to 250 pounds per square inch.
Catalog Data
By referring to performance and dimensional information given on t he following pages, the injector that will best suit the capacity and operating conditions of the applica­tion can be readily selected and s pecified. In the event of unusual operating conditions or doubt as to proper selection, our engi neering department is available to offer recommendations and suggestions.
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