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PP70
User Manual
44 pgs11.92 Mb0
Service Manual
2 pgs989.08 Kb0

Pelpro PP70 User Manual

PP70 Pellet Stove
Owner’s Manual
WARNING!
Please read this entire manual before installation and use of this pellet fuel-burning room Stove, and save for future reference.
Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or re o󰀩cials about restrictions and installation inspection requirements in your area.
Note: To obtain a French translation of this manual, please contact your dealer or visit www.pelprostoves.com. Pour obtenir une traduction francaise de ce manuel, s’il vous plait contracter votre revendeur ou visitez www.pelprostoves.com
Get to Know Your Stove
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Get to Know Your PelPro® Stove
Hopper Lid Switch
Baffles (3)
(Behind Firepot)
Igniter
Dial Control
Serial Number (Back Side)
Ambient Probe (Back Side)
Drop Tube
Firepot
Inside Stove Body:
- Snap Disc
- Vacuum Switch
- Convection Blower
- Exhaust Blower
- Exhaust Probe
- Control Board
- Feed Motor
Safety First!
Safety Alert Key: It is important to pay attention to alerts you will see throughout this manual to ensure your
safety.
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the Stove or to property.
• Pro Tip: Indicates additional information to help you better understand your Stove and optimize its performance.
NOTICE:
Fire Risk
Pelpro disclaims any responsibility, and the warranty and agency listing will be voided, by the below actions.
DO NOT:
- Install or operate damaged Stove
- Modify Stove
- Install other than as instructed by the manufacturer
- Operate the Stove without fully assembling all components
- Over re (burning at higher temperatures than recommended causing permanent damage to the Stove)
- Install any component not approved by the manufacturer
- Install parts or components not listed or approved
- Disable safety switches
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For
assistance or additional information, consult a qualied installer, service agency or your dealer.
DANGER!
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
- Do not touch glass until it is cooled
- NEVER allow children to touch glass
- Keep children away; if you expect that children may come into contact with this Stove, we recommend a
barrier such as a decorative screen (see your retailer for suggestions)
- CAREFULLY SUPERVISE children in same room as Stove
- Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other ammable materials.
- Keep clothing, furniture, draperies and other ammable materials away
California - Prop65
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
WARNING
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Table of Contents
• Get to Know Your Stove
• California - Prop65
Getting Started ..................................................................4
• Pallet Removal
• What’s Included
• What You’ll Need
Installing Your Stove .............................................................6
• Getting Ready
• Vent Termination Clearances
• Placing Your Stove
• Venting Your Stove
Using Your Stove ...............................................................14
• Fuel Tips
• Starting your Stove the rst time
• Starting your Stove from an empty hopper
• What Do the Blinking Lights Mean?
• Comfort Settings
• Trim Adjustment
• Turning Your Stove O󰀨
Maintaining Your Stove ..........................................................21
• Cleaning & Maintenance
• What You’ll Need
• Where, When and How
Replacement Parts ..............................................................25
Troubleshooting ................................................................29
• Power Related
• Blockage Related
• Warranty
Support .......................................................................35
• Contact information
• Ordering Parts
Listings and Certications .......................................................36
• Stove Certication
• Mobile Home Approved
• Glass Specications
• Electrical Rating (On High)
• BTU & E󰀩ciency Specications
• Stove dimensions
• Warranty
Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
• Service Part List
• Maintenance Log
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3
Getting Started
Getting Started
Pallet Removal
Getting Started
There are bolts holding your PelPro Stove in place on the pallet. To remove your Stove from the pallet:
Pallet Removal
Visit pelprostoves.com or scan the code:
1
Loosen the three retaining bolts on the back of the Stove and remove the right and left side panels.
WARNING!
Inspect Stove and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
What’s Included
2
Using a 5/16 inch wrench, on each side of the Stove remove the two bolts.
Remove shipping brackets by reaching into Stove in the same area as the just removed bolts.
CAUTION!
Risk of cuts, abrasions or ying debris. Wear
protective gloves & safety glasses during install. Metal edges are sharp.
Owner’s
manual
Outside air kit components:
4” Flex hose Termination Cap Hose clamp Screws (4)
4
Power cord
Door handleCleaning tool
Online Installation & Trouble
Shooting Videos
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Getting Started
What You’ll Need
Tools & Supplies
• High temperature silicone (500°F+)
• Level
• Phillips screwdriver
• Plumb line
• Tape measure
• Framing square
• Reciprocating saw
Safety Equipment
Recommended for all installation and maintenance steps.
Safety glasses Close-toed shoesGloves
Pellet Vent Pipe
Must be an approved 3” or 4” diameter Type “L” or “PL” vent. Use 4” diameter vent if ue height is over 15’ or if
installation is over 3,000ft. above sea level.
• Electric drill & bits
• Caulking gun
• Stud nder
• Utility knife
• Pliers
• Flashlight
• Hammer
Getting Started
WARNING!
Fire Risk. NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
Floor Protection
Non-combustible material
(such as a hearth pad) is required underneath your
Stove.
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Surge Protector
Protect the electrical components of your Stove by using a surge protector.
Pellet Fuel
Use only wood pellets in your Stove. For best performance, use premium, low-ash pellets
(<1%) less than 1.5” in length
and avoid the dusty bits and pieces of pellets in the bottom of the bag.
5
Installing Your Stove
Installing Your Stove
Installing Your Stove
Getting Ready
Pro Tip
We highly recommend your Stove and pellet vent pipe be installed by a professional installer. Your retailer can make recommendations for you. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, re o󰀩cials or authorities having jurisdic­tion over restrictions, installation inspection and permits.
Placement
Where you place your Stove can signicantly a󰀨ect its performance and safety.
A
Your Home Acts Like a Chimney
We recommend that you help your home by:
1. Using a minimum of 5 feet of vertical venting
2. Use the supplied outside air kit
3. Install your Stove on a main oor location
This will:
• Help your Stove breathe
• Minimize smoke leakage in the house
• Enhance performance
Clearance to Combustibles
B
The space between your Stove and the items in your home that could burn. Materials such as:
• Wood
• Sheet rock (drywall)
• Carpet
A
1
2
B
G
3
D
E
WARNING!
Asphyxiation Risk. DO NOT INSTALL IN A SLEEPING ROOM. Consumes oxygen in the room.
For Canada, the installation must conform to CAN/CSA-B365
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Installing Your Stove
Getting Ready (Continued)
C
C
Pellet Venting
Adding bends in the exhaust path restricts air ow, reduces
performance and provides a collection point for ash deposits
requiring more frequent cleaning.
CAUTION
• Do not connect to any air distribution duct or system
• Do not install a ue damper in the exhaust venting system of this Stove
• Do not connect this Stove to a chimney ue serving another Stove
• The structural integrity of the manufactured home oor, wall and ceiling/ roof must be maintained
REQUIRED:
Use only 3” or 4” type “L” or “PL” pellet pipe.
Pro Tip
This Stove can be installed with a 3 to 6 inch (76-152mm) Top Vent O󰀨set Adapter Kit. The 3 to 6 inch (76-152mm) Top Vent O󰀨set Adapter are tested to use 24 gauge single wall ue connector or Listed double wall ue connector to Class A Listed metal chimneys, or masonry chimneys meeting International Conference of Building O󰀩cials (ICBO) standards for solid
fuel Stoves. Caution, do not pass connector pipe through a combustible wall or ceiling. Please refer to
connector pipe installation instructions for details.
Installing Your Stove
Installation Video
Visit pelprostoves.com or scan this code:
pelprostoves.com
7
Installing Your Stove
Vent Termination Clearances
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K
J
Installing Your Stove
D.
A
Clearances
A 12” Clearance above grade, veranda porch, deck or balcony (Including vegetation and mulch)
B
C 18”
D 12” Clearance to an outside corner wall
F
48” no outside air kit
G 36” Clearance to a mechanical air supply inlet
H 84”** Clearance above a paved sidewalk or paved driveway located on public property
I 12”** Clearance under a veranda, porch, deck or balcony
J 12” Clearance above the roof
K 24” Clearance from an adjacent wall including neighboring buildings
36” within a height of 15
L
feet above the meter /
*Recommended to prevent condensation on windows and thermal breakage. **This is a recommended distance. For additional requirements check local codes.
12” Clearance beside or below any windows or doors that open
12”* Clearance above any window or door that opens
Vertical clearance to ventilated so󰀩t located above the terminal within a horizontal distance of 2 feet
from the center line of the terminal
12”,
regulator assembly
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other Stove
Clearance to each side of center line extended above natural gas or propane meter / regulator assembly or mechanical vent
NOTICE: Do NOT terminate vent:
• In any location that will allow ue gases or soot from entering or staining the building
• In any location which could create a nuisance or hazard
• In any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch or narrow walkway
• Closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
B
B
L
NOTICE: Do NOT terminate below an air inlet.
• It is recommended that at least 60” (1.52m) of vertical pipe be installed when Stove is vented directly through a wall—this will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage
• It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures
• The safest and preferred venting method is to extend the vent vertically through the roof or above the roof
I
F G
H
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Installing Your Stove
C
Placing Your Stove
1
It is necessary to install EMBER PROTECTION; a Type 1 oor protector for this Stove. The Floor protector must be non-combustible material, extending beneath Stove minimum of 6
the fuel loading door. Open the door and measure 6 inches (152mm) from the side edge
of the opening in the face of the Stove.
Notice: Be careful to protect the bottom of the Stove and oor surfaces when moving the Stove. Bottom
edges of Stove are sharp and can scratch surfaces.
inches (152mm) in front of glass and 6 inches (152mm) to both sides of
1
with a
Installing Your Stove
Notice: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction.
2
Hearth pad minimum requirements:
USA Hearth Pad Requirements Inches mm A Sides 2 51 B Back 2 51
C Front 6 152
Canada Hearth Pad Requirements Inches mm A Sides 6 152 B Back 2 51
C Front 6 152
Non-combustible oor protection extending beneath the ue pipe is required with horizontal venting or under the top vent
adapter with vertical installation.
*Non-combustible oor protection must extend 2 inches (51mm) beneath the ue pipe when installed horizontal venting or
under the top vent adapter with vertical installation. CANADA REQUIRED, USA RECOMMENDED.
2
A
B*
A
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Installing Your Stove
F
F
Installing Your Stove
Conrm required clearances to combustibles:
3
Vertical Installations (Interior Flue)
Straight back against wall Inches mm
D Back wall to pellet pipe 3 254 E Side wall to Stove 9 229
Corner Installation
Straight back against wall Inches mm
F Walls to Stove 3 76
Horizontal Installations
Straight back against wall Inches mm
G Back wall to Stove 3 76 E Side wall to Stove 9 229
3
D
G
E
Alcove:
4
Minimum* Maximum
Inches mm Inches mm
H Height 43 1092 n/a n/a
I Width 39-3/4 1010 n/a n/a
J Depth** n/a n/a 25-1/16 637
*All minimums listed are to a combustible surface.
**Front of stove must be ush or extend past the alcove front.
4
J
H
I
10
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Installing Your Stove
Exterior Wall
Minimum
Venting Your Stove
CAUTION!
Take appropriate precautions to locate utilities within the wall and avoid contact.
Mark and cut wall for venting penetration on exterior wall (if needed).
1
Install wall thimble (sold separately) per manufacturer requirements.
2
Install venting. (For additional installation options visit pelprostoves.com)
3
Use silicone to create an e󰀨ective vapor barrier at the location where the chimney or other
4
component penetrates to the exterior of the structure.
Vertical - Interior, Preferred
Installation
Rain Cap
12 in [305 mm]
Flashing
Firestop
Minimum above roof penitration
Exterior - Optional
Installations
Installing Your Stove
[152mm]
6 in
Min
Ceiling Support
Non-combustible Hearth Pad
3” min. or follow pipe manufacture listed clearance
Clean-out Tee
6 in. (152 mm)
Minimum
Non-combustible
Wall Thimble
Clean Out T
(152 mm) Minimum
6 in.
(152 mm)
6 in.
Termination
Cap
Wall Thimble
Horizontal
Termination Cap
NOTE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF) CLASS “A” or
conforming to CAN/ULC-S629M, STANDARD FOR 650oC FACTORY-BUILT CHIMNEYS.
Pro Tips
• See venting manufacturer’s required clearances to combustibles
• For horizontal installations, the minimum clearance from exterior to termination cap is 6”—you may want to increase to 18” clearance to minimize soot blow back on home exterior.
Install vent at clearances specied by the manufacturer
WARNING!
Do not terminate venting in any enclosed or semi-enclosed area such as: a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
CAUTION!
Ensure that your Stove venting terminates above your Stove. The following may occur:
• Your Stove will not draft properly
• Smoke may seep in your house
• Excessive sooting
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11
Installing Your Stove
Conduit d’évacuation vertical
Élévation verticale
Minimum Vertical Vent for One Elbow
0
5
10
15
20
0510 15 20
Horizontal Run, (ft)
Course horizontale (PI)
Conduit d’évacuation vertical
minimum pour un coude
Conduit d’évacuation vertical
Élévation verticale
minimum (pi)
Élévation verticale
Minimum Vertical Vent for One Elbow
0
5
10
15
20
0510 15 20
Horizontal Run, (ft)
01
Minimum Vertical Vent for Two Elbows
0
5
10
15
20
0510 15
Length of Horizontal Sections, (ft)
Course horizontale (PI)
Conduit d’évacuation vertical
minimum pour un coude
Conduit d’évacuation vertical
minimum pour deux coudes
Longueur des sections horizontales (PI)
Élévation verticale
minimum (pi)
Élévation verticale
minimum, (pi)
Élévation verticale
Installing Your Stove
Venting Your Stove
The maximum horizontal venting allowed with no vertical venting
attached is 48 inches including one 90° elbow or two 45° elbows. Addition of any horizontal venting beyond 48 inches requires a
minimum 60 inches of additional vertical vent. Horizontal sections of vent pipe should have a 1/4 inch rise per foot. We recommend using the shortest venting and fewest elbows possible when venting horizontal.
We recommend the use of 4 inch vent with any installation requiring more than two 90° elbows, or more than 15 feet of venting.
• 45° elbow is equivalent to 1 foot of straight pipe
• 90° elbow is equivalent to 3 feet of straight pipe
WARNING!
Fire Risk.
• Only LISTED venting components may be
used
• NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
Notice:
These are guidelines for successful venting of your pellet Stove. The more vertical rise you can obtain in your system, the better it will perform. Horizontal vent runs can accumulate ash and will need to be cleaned more often. Try to keep them as short as possible.
Horizontal
20
15
10
5
minimum (pi)
0
One 90° Elbow
Total
Minimum Vertical Vent for One Elbow
0510 15 20
Minimum
Vertical
Vent
Diameter
4 0 3 5 5 3 6 6 3 7 7 3 8 8 4
9 9 4 10 10 4 11 11 4 12 12 4 13 13 4 14 14 4 15 15 4 16 16 4 17 17 4 18 18 4 19 19 4
minimum pour un coude
Horizontal Run, (ft)
Course horizontale (PI)
Two 90° Elbows
Total
Horizontal
Minimum Vertical Vent for Two Elbows
20
15
10
5
minimum, (pi)
0
0510 15
Longueur des sections horizontales (PI)
Minimum
Vertical
Diameter
2 5 3 3 6 3 4 7 3 5 8 3 6 9 3 7 10 4 8 11 4
9 12 4 10 13 4 11 14 4 12 15 4 13 16 4 14 17 4 15 18 4
minimum pour deux coudes
Length of Horizontal Sections, (ft)
Vent
Three 90° Elbows
Total
Horizontal
Minimum Vertical Vent for Three Elbows
25
20
15
10
5
minimum (pi)
0
024681
Longueur des sections horizontales (PI)
Minimum
Vertical
Vent
Diameter
2 11 4 3 12 4 4 13 4 5 14 4 6 15 4 7 16 4 8 17 4
9 18 4 10 19 4 11 20 4
Conduit d’évacuation vertical
minimum pour trois coudes
Length of Horizontal Sections (ft)
2
12
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Installing Your Stove
5
• Install pellet venting through wall and connect vent/pipe to Stove
• Some venting manufacturers o󰀨er pellet Stove adapters for their venting for easier installation
• Seal all pipe joints using high-temp silicone (500°+)
• Secure exhaust venting system to the Stove with at least 3 screws or rivets per the pipe manufacturer’s instructions. Also secure all connector pipe joints with at least 3 screws through each joint.
• Install termination cap
• Conrm all required Stove clearances to combustibles
A
A
Pro Tip
Installing a clean-out “T” (sold separately) to the rear of your Stove, when venting
vertically can save time during cleaning.
Install outside air kit (included)
6
For optimal performance, PelPro recommends the outside air kit for
all installations. Outside air kit is required for all mobile/manufactured
home installations.
Install through wall B
• Maintain clearances from exhaust
• Remove knock out in the rear of Stove
- Attach ex pipe to outside air connection on Stove
- Use hose clamp
- Route tube outside the structure
- Attach cap
- Secure to outside wall with appropriate fasteners
B
Installing Your Stove
Take a Break
Inspect your work:
_____ Conrm clearances to combustibles are maintained
_____ Pipe joints are secure and properly sealed
_____ Outside air kit installed properly
_____ Conrm termination clearances
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CAUTION!
Never draw outside combustion air from:
• Wall, oor or ceiling cavity
• Enclosed space such as an attic, garage or crawl space.
13
Using Your Stove
Using Your Stove
Fuel Tips
Fuel Material and Fuel Storage
Pellet fuel quality can greatly uctuate. We recommend that you buy fuel in multi-ton lots
whenever possible. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction. Store fuel in dry location not within clearances to combustibles of your Stove.
Fuel Material
• Made from sawdust or wood by-products
• Depending on the source material it may have a high or low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets or high ash pellets
Using Your Stove
Lower Ash Content Material
• Most softwoods
• Fuels with low mineral content
• Most premium grade pellets
Pro Tip
We recommend the use of Pellet Fuels Institute certied pellet fuel with this product.
Your Stove has a manufacture-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate your Stove in a manner inconsistent with operation instructions in this manual.
14
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