®
PT550P Series
PT570 Series
PT573 Series
PT680-24 Series
Medium Duty Pan/Tilt
Maintenance/
Service Manual
C325SM (3/99)
U
®
L
LISTED
Pelco • 300 W. Pontiac Way, Clovis • CA 93612-5699 USA • Pelco Online @ http://www.pelco.com
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 • DataFAX (800) 289-9108
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 • DataFAX (1-559) 292-0435
CONTENTS
Section Page
1.0 GENERAL ..................................................................................................3
1.1 IMPORTANT SAFEGUARDS AND WARNINGS ...............................3
2.0 DESCRIPTION ..........................................................................................4
2.1 MODELS ............................................................................................4
2.2 OPTIONS........................................................................................... 5
3.0 MAINTENANCE .........................................................................................6
3.1 SERVICING DRIVE CHAIN ASSEMBLIES ....................................... 6
3.1.1 Tightening Drive Chains ..........................................................6
3.1.2 Chain Drive Lubrication ...........................................................6
3.2 RESETTING POTENTIOMETERS ....................................................7
4.0 EXPLODED ASSEMBL Y DIAGRAMS .......................................................8
5.0 WIRING DIAGRAMS ................................................................................22
6.0 WARRANTY AND RETURN INFORMATION ...........................................32
LIST OF ILLUSTRATIONS
Figure Page
1 Servicing the Pan/Tilt .........................................................................6
2 Sealant Locations ..............................................................................7
3 PT550P Series Exploded Assembly Diagram....................................8
5 PT573 Series Exploded Assembly Diagram .....................................14
6 PT680-24P and PT680-24P/PP Exploded Assembly Diagram.........17
7 PT680-24SL and PT680-24SL/PP Exploded Assembly Diagram .....18
8 PT550P Wiring Diagram ...................................................................22
9 PT550P/PP Wiring Diagram .............................................................23
10 PT570P/PT570-24P Series Wiring Diagram..................................... 24
11 PT573 Series Wiring Schematic ....................................................... 25
12 PT680-24P Wiring Schematic........................................................... 26
13 PT680-24SL Wiring Schematic.........................................................27
14 PT680-24P/PP Wiring Schematic .....................................................28
15 PT680-24SL/PP Wiring Schematic ...................................................29
16 PT680-24P/HB Wiring Schematic..................................................... 30
17 PT680-24SL/HB Wiring Schematic................................................... 31
LIST OF TABLES
Figure Page
A PT550P Series Parts List...................................................................9
B PT570P/PT570-24P Series Mechanical Parts List ...........................12
C PT570P/PT570-24P Series Hardware List .......................................13
D PT573 Series Parts List.................................................................... 15
E PT680-24P and PT680-24P/PP MechanicalParts List .....................19
F PT680-24SL and PT680-24SL/PP Mechanical Parts List ................20
G PT680-24 Series Hardware List........................................................21
H PT550P Electrical Parts List .............................................................22
I PT550P/PP Electrical Parts List .......................................................23
J PT570P Series Electrical Parts List ..................................................24
K PT570-24P Series Electrical Parts List.............................................24
L PT573 Series Electrical Parts List ....................................................25
REVISION HISTORY
Manual # Date Comments
C323SM 10/98 Original version.
3/99 Revised Figure 3 preset pinouts, pins 2 and 9, for up/
down and right/left functions.
2 Pelco Manual C325SM (3/99)
1.0 GENERAL
1.1 IMPORTANT SAFEGUARDS AND WARNINGS
Prior to installation and use of this product, the following WARNINGS should be
observed.
1. Installation and servicing should only be done by qualified service personnel
and conform to all local codes.
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or
6P enclosure, it is designed for indoor use only and it must not be installed
where exposed to rain and moisture.
3. The weight of the camera, lens, and enclosure shall not exceed 40 lb (18.16 kg)
for the PT550, PT570, and PT573 Series or 50 lb (22.7 kg) for the PT680
Series.
4. Only use replacement parts recommended by Pelco.
5. After replacement/repair of this unit’s electrical components, conduct a resistance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.
6. The installation method and materials should be capable of supporting four
times the weight of the enclosure, pan/tilt, camera and lens combination.
The product and/or manual may bear the following marks:
This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.
This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.
CAUTION:
RISK OF
ELECTRIC SHOCK.
DO NOT OPEN.
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER. NO USER-
SERVICEABLE P ARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSONNEL.
CAUTION:
Please thoroughly familiarize yourself with the information
in this manual prior to installation and operation.
Pelco Manual C325SM (3/99) 3
2.0 DESCRIPTION
Pan/tilts in the PT550P Series are designed to remotely position a TV camera in
both the horizontal and vertical attitudes. Pan (horizontal) and tilt (vertical) movements are caused by activating small DC motors in the pan/tilt unit. All Pelco units
are equipped with adjustable limits for both pan and tilt, and all motors are equipped
with electrical filtering circuits to suppress RF interference.
The PT573R and the PT573-24R are medium duty, indoor/outdoor pan/tilts designed for V330APT retrofit applications. Both units feature rugged worm gear final
drives to minimize backlash and prevent wind drift, and are fully adjustable for wear.
The PT570P Series and the PT570-24P Series have been engineered to provide
medium duty, indoor/outdoor pan and tilt operation. All units feature rugged worm
gear final drives to minimize backlash and prevent wind drift, and are fully adjustable for wear.
The pan/tilt units of the PT680-24 Series are designed for medium-duty, indoor/
outdoor use. They are factory pre-wired for pan and tilt control functions, motorized
zoom lens operation, camera power, and video. All connections are made at the
input/output connectors, eliminating the need for wiring harnesses. This greatly reduces installation time, while increasing reliability and serviceability.
2.1 MODELS
PT550P Medium duty pan/tilt, 115 VDC
PT550P/FGP Medium duty pan/tilt, 115 VDC, with special speed gearing for
pan (9°/sec pan speed)
PT550P/HB Medium duty pan/tilt, 115 VDC, with blanket heater in cover. 75
watts total. 120 VAC.
PT550P/PP Medium duty pan/tilt, 115VDC, with position feedback modifi-
cation. Requires preset control or control having AZL option
(position indication meter).
PT550P/RAD Medium duty pan/tilt, 115 VDC, with radiation resistant wiring
and white epoxy paint. Low level radiation resistant up to 10
rads
PT570P Medium duty pan/tilt, 120 VAC operation.
PT570P/PP Medium duty pan/tilt, 120 VAC operation with preset position
option (PP).
PT570P/RAD Same as PT570P except supplied with radiation resistant white
epoxy paint (resistant up to 10
6
rads)
PT570-24P Medium duty pan/tilt, 24 VAC operation.
PT570-24P/PP Medium duty pan/tilt, 24 VAC operation with preset position
option (PP)
PT570P-24P/RAD Same as PT570-24P except supplied with radiation resistant
white epoxy paint (resistant up to 10
6
rads)
PT573R Medium-duty, indoor/outdoor, 120 V AC.
PT573-24R Medium-duty , indoor/outdoor , 24 V AC.
6
PT680-24P Medium-duty, indoor/outdoor, 24 VAC.
PT680-24P/PP PT680-24P with preset positioning capabilities.
PT680-24SL PT680-24P with 360° pan rotation.
PT680-24SL/PP PT680-24SL with preset positioning capabilities.
4 Pelco Manual C325SM (3/99)
2.2 OPTIONS
FG/570 Special high speed gears — 9°/4.5° per sec pan/tilt speed.
FGP/570 Special high-speed gearing for pan — 9°/sec pan speed.
FGT/570 Special high-speed gearing for tilt — 4.5°/sec tilt speed. (Re-
HB/570 Blanket heater in cover. Allows operation to -50°F (-46°C). 75
HB/680 Blanket heater in cover. Allows operation to -50°F (-46°C). 75
(Reduces load to 20 lb or 9.08 kg)
duces load to 20 lb or 9.08 kg)
watts total. 120 VAC, 50/60 HZ.
watts total. 120 VAC, 50/60 HZ.
Pelco Manual C325SM (3/99) 5
3.0 MAINTENANCE
3.1 SERVICING DRIVE CHAIN ASSEMBLIES
Inspect the pan/tilt unit every six months to ensure trouble-free operation and an
extended product life. Harsh environments and/or continuous motion applications
may require more frequent maintenance.
Please read all of the instructions that follow before servicing the pan/tilt.
To begin, remove the three screws on the front of the pan/tilt housing and lift the
cover to gain access to the pan and tilt motor assemblies.
3.1.1 Tightening Drive Chains
Check the pan and tilt drive chains for tension. A movement of 1/32 of an inch to 3/32
of an inch in the chains is acceptable. If the movement of a chain exceeds 3/32 of an
inch, adjust the chain as follows:
1. Loosen the screws securing the motor to the mounting frame.
2. Pry on the motor to apply tension to the chain. Do not over-tension the drive
chain.
3. Keep tension on the chain while tightening the screws.
3.1.2 Chain Drive Lubrication
Sprockets, chains, and gears should be well greased. If necessary, lubricate the
pan and tilt gears, sprockets, and chains as follows with a high-quality grease capable of withstanding temperatures from -50° to 170°F (-46° to 77°C). Do the following:
1. Liberally apply grease to the pan and tilt gears, chains, and sprockets (refer to
Figure 1).
2. Operate the pan and tilt motors to spread the grease across the parts.
Figure 1. Servicing the Pan/Tilt
6 Pelco Manual C325SM (3/99)
3. Apply additional grease if necessary.
4. Reinstall the cover. If the pan/tilt is installed outdoors in an inverted position,
apply RTV silicone sealant as shown in Figure 2.
3.2 RESETTING POTENTIOMETERS
IMPORTANT:
Be very careful
when resetting potentiometer
switches. Be sure that the pan/tilt
has been centered between maximum pan and tilt travel, regardless
of the adjustable limit stops. Failure to observe caution when resetting potentiometers could result in
damage to the preset positioning
ability of the pan/tilt.
WARNING:
NEVER
reposition the pan fixed
limit stop. Doing so
WILL DAMAGE the
wiring harness and, if
the pan/tilt has preset
positioning, COULD
cause the pan potentiometer to BREAK.
Models with Preset Positioning (PP)
Models with preset positioning (PP) use potentiometer switches that are factory set
to the full range of pan and tilt travel. Under normal operating conditions and at
routine service intervals they do not need adjusting.
Should your pan/tilt require any work on the drive mechanism other than routine
maintenance, perform the following procedure to reset the potentiometers.
To begin, remove the three screws on the front of the pan/tilt housing and lift the
cover to gain access to the pan and tilt motor assemblies.
1. Remove the potentiometer gears and position the pan/tilt to the middle of its
maximum pan and tilt travel, regardless of the position of the adjustable limit
stops. That is, the tilt table should be level and the fixed limit stop should be
opposite the limit switch.
2. Turn a potentiometer all the way in one direction until it stops, then observing
the number of turns, turn it back the other way until it stops. Rotate the potentiometer half the number of turns the other way to reach the center.
3. Replace the potentiometer gear.
4. Perform steps 2 and 3 for the other potentiometer.
➛
➛
➛
Figure 2. Sealant Locations
Pelco Manual C325SM (3/99) 7
4.0 EXPLODED ASSEMBLY DIAGRAMS
Figure 3. PT550P Series Exploded Assembly Diagram
8 Pelco Manual C325SM (3/99)
Table A. PT550P Series Parts List
Item Qty Description Part Number
1 1 Gasket Conn PT1000L-1 105010010
2 4 Ring, Snap #Q2-18 15510000
3 2 Pin Dowel 1/8" x 5/8" Hardened Steel 15510001
4 4 Gasket 1/8" x 1/2" #G207N x Feet 15510002
5 2 Pin Dowel 1/8" x 1/2" Hardened Steel 15510003
6 1 Body assembly 1551008COMP
7 1 Tilt shaft assembly 1551009COMP
8 2 Bracket, PC board filter 1554000COMP
9 1 Tilt table 1554037COMP
10 1 Cover 1554041COMP
11 1 Pull up bar 1554042COMP
12 1 Gear, tilt 1554044COMP
13 1 Hub tilt gear 1554045COMP
14 1 Plate backup, tilt gear 1554046COMP
15 1 Spacer, body sides 1554047COMP
16 1 Gear, pan 1554048COMP
17 1 Pin, pan limit 1554049COMP
18 1 Pin, tilt limit 1554049TCOMP
19 2 Tilt limit stop 1554050COMP
20 1 Bracket, pan limit 1554051COMP
21 1 Bracket, tilt limit 1554052COMP
22 2 Cover plate, tilt shaft 1554053COMP
23 2 Bearing, ball, 5/16 dia. 1556000
24 2 Bearing 1556004
25 2 Motor, gearhead, 115 VDC 1558004A
26 1 Pin, #3 Taper x 1 1/4" 17510001
27 2 Chain motor assembly 1751002COMP
28 2 Sprocket 17512004
29 2 Screw, worm shaft thrust adjust 1754005COMP
30 2 Sprocket 1754022COMP
31 2 Plate, motor 1754062COMP
32 2 Shaft, worm gear 1754063COMP
33 1 Locknut, No. 5 2504012COMP
34 2 Bearing, pan spindle 2506000
35 1 Spindle, base assembly 5501021COMP
36 3 Limit stop, pan 58010006
37 1 Gear, tilt 7712006
38 1 Gear, pan 7712007
39 2 Bearing, cage only 776001
40 4 Bearing, washer only 776002
41 2 Bearing 776003
42 2 Grommet, neoprene GRO2172N
43 2 PC Board pan/tilt filter PCB5500126B
44 4 Switch SWI1SM1
45 4 Switch actuator with insulator SWIJS138B
46 2 Bracket, AZL pot (PT550P/PP only) 1754000COMP
47 2 Gear, PP pot shaft (PT550P/PP only) 1754003COMP
48 2 Sprocket, motor (PT550P/PP only) 1754004COMP
49 2 Gear (PT550P/PP only) 1754006COMP
50 2 Pot, Model 534, 5K ohm POT005.0K10534
51 1 Bolt, 1/4 - 20 x 5/8" hex cad ZH1/420X.625CH
52 6 Set screw , 10-32 x 5/16" soc knur black ZH10-32X.187S
53 1 Set screw , 10-32 x 5/16" soc knur black 10-32X.312S
54 10 Washer, flat #10 ZH204X436X60
55 8 Screw, 2.56 x 1/2" pan phil SS ZH2-56X.500SPP
56 Not Used
57 1 Washer, flat 3/16" VSS SPL - size plt D ZH260X562X65C
58 4 Screw 4-40 x 3/8" pan phil SS ZH4-40X.250SPP
59 4 Screw 4-40 x 3/8" pan phil SS ZH4-40X.375SPP
60 2 Washer, flat 1/2 AN - 960-816 ZH515X.875X62
61 4 Screw, 6-32 x 1/4" pan phil SS ZH6-32X.250SPP
Continued on next page
Pelco Manual C325SM (3/99) 9
Table A. PT550P Series Parts List (continued)
Item Qty Description Part Number
62 3 Screw, 6-32 x 3/8" soc cad ZH6-32X.375CS
63 3 Screw, 6-32 x 3/8" pan slot SS ZH6-32 X.375SPS
64 2 Screw, 6-32 x 5/8" flat slot SS ZH6-32X.625SFS
65 4 Set screw, 6-32 x 3/4" SS ZH6-32X.750SS
66 4 Nut, 6-32 a corn brass chrome ZH6-32XNUTCA
67 4 Nut, hex 6-32 SS ZH6-32XNUTSH
68 4 Washer, internal star #6 SS ZH6LWSIS
69 3 Washer, split lock #6 SS ZH6LWSSL
70 12 Screw, 8-32 x 1/2" soc cad ZH8-32X.500CS
71 2 Screw, 8-32 x 1/2" pan slot SS ZH8-32X.500SPS
72 3 Screw, 8-32 x 5/8" soc cad ZH8-32X.625CS
73 3 Screw, 8-32 x 3/4" pan slot SS ZH8-32X.750SPS
74 3 Nut, Hex 8-32 SS ZH8-32XNUTSH
75 3 Washer, internal #8" SS ZH8LWSIS
76 15 Washer, split lock #8" SS ZH8LWSSL
77 2 Pin, roll 3/32 x 1/2" ZHPIN3/32X1/2R
78 2 Pin, roll 3/32 x 3/8" ZHPIN3/32X3/8R
10 Pelco Manual C325SM (3/99)
Figure 4. PT570P/PT570-24P Series Exploded Assembly Diagram
Pelco Manual C325SM (3/99) 11
Table B. PT570P/PT570-24P Series Mechanical Parts List
Item Qty Description Part Number
1 4 Ring, snap 15510000
2 4 NP Gasket, Poron 1/8" x 1/2", Blk, x ft EH550010030
3 2 Pin, dowel 1/8" x 1/2", hardened steel 15510003
4 1 Plate, side tilt 1554038COMP
5 1 Plate, side pan 1554039COMP
6 1 Bottom plate 1554055COMP
7 1 Tilt shaft assembly 1551009COMP
8 2 Pin, dowel 1/8" x 5/8", hardened steel 15510001
9 1 Gear tilt 1554144COMP
10 1 Hub tilt gear 6804049COMP
11 1 Plate, backup tilt gear 1554046COMP
12 1 Tilt table 1554037COMP
13 1 Cover 1554041COMP
14 1 Pull up bar 1554042COMP
15 1 Spacer, body sides 1554047COMP
16 1 Pin, pan limit 1554049COMP
17 1 Pin, tilt limit 1554049TCOMP
18 2 Tilt limit stop 1554050COMP
19 2 Cover plate, tilt shaft 1554053COMP
20 1 Spindle 1554054ACOMP
21 2 Bearing 1556004
22 1 Gasket 105010010
23 1 Flange PM102A4196COMP
24 1 Pin #3, taper x 1-1/4" 17510001
25 1 Spring, tilt 17510040
26 1 Bracket, pan limit 1554051COMP
27 1 Bracket, tilt limit 1554052COMP
28 4 Switch SWI1SM1
29 4 Switch actuator with insulator SWIJS138B
30 1 Term strip, 9 pin (not shown) TRS2009
31 1 Bracket, spring 1754061COMP
32 2 Bearing, #B46-2 5806005
33 2 Chain assembly 1751002COMP
34 1 Collar, spring 1754020COMP
35 2 Sprocket 17512004
36 2 Sprocket 1754022COMP
37 2 Motor plate 1751062WA
38 2 Shaft gear train 1754064COMP
39 2 Motor, gear head 1758006
40 2 Motor only, 120 VAC 1758005
41 1 Worm tilt 7712006
42 4 Bearing, cage only 776001
43 4 Bearing, washer only 776002
44 2 Bushing, 1/4" tilt shaft PT250010005
45 1 Gear pan 1554048COMP
46 1 Worm pan 7712007
47 1 Nut spindle 25010002
49 2 Bearing, pan spindle 2506000
52 3 Limit stop, pan 58010006
54 2 Cap, 60MF 200V Ax Bulk (not shown) CAPU0060.0/200N
55 1 Conn, 9 Pos Recp (not shown) CON206705-1
56 9 Conn, CPC Pin Crimp (not shown) CON66103-2
57 2 Grommet, neoprene GRO2172N
60 2 Bracket, AZL pot 1754000COMP
61 2 Gear, PP pot shaft 1754003COMP
62 2 Sprocket, motor, PP 1754004COMP
63 2 Gear, PP 1754006COMP
64 2 Pot, 5K ohm POT005.0K10534
Motor only, 24 V AC 5708007
12 Pelco Manual C325SM (3/99)
Table C. PT570P/PT570-24P Series Hardware List
Item Qty Description Part Number
A 4 Nut, 6-32, acorn brass chrome ZH6-32NUTCA
B 4 Screw, 8-32 x 1/2", soc cad ZH8-32X.500CS
C 10 Washer, split lock, #8 ZH8LWSSL
D 4 Set screw, 6-32 x 3/4", SS ZH6-32X.750SS
E 4 Nut, hex 6-32, SS ZH6-32NUTSH
F 4 Washer, internal star, #6 ZH6LWSIS
G 2 Screw, 6-32 x 1/2", pan phil, SS ZH8-32X.500SPP
H 10 Washer, flat, #10, AN960C-10X064SS ZH204X436X60C
I 2 Washer, flat, 1/2 AN960-816 cad ZH515X875X62
K 1 Washer, split lock, 1/4", SS ZH1/4LWSSL
L 1 Bolt, 1/4 - 20 x 5/8", hex cad ZH1/420X.625CH
M 3 Screw, 8-32 x 5/8", soc cad ZH8-32X.625CS
N 3 Screw, 6-32 x 3/8", soc cad ZH6-32X.375CS
O 5 Washer, internal star, #8, SS ZH8LWSIS
P 1 Washer, flat 3/16", VSS ZH260X562X65C
Q 1 Washer, internal star 1/4", SS ZH1/4LWSIS
R 6 Nut, hex, 8-32, SS ZH8-32NUTSH
S 3 Screw, 8-32 x 3/4", pan phil, SS ZH8-32X.750SPP
T 3 Washer, split lock, #6, SS ZH6LWSSL
U 9 Washer, split lock, #10, SS ZH10LWSSL
V 10 Screw, 10-32 x 1/2", soc cad ZH10-32X.500CS
W 2 Screw, 6-32 x 3/4", flat slot, SS ZH6-32X.750SFS
X 8 Screw, 2.56 x 7/16", pan phil, SS ZH2-56X.437SPP
Y 4 Screw, 4-40 x 3/8", pan phil, SS ZH4-40X.375SPP
Z 6 Bolt, 1/4-20 x 3/4", flat slot, SS ZH1/420X.750SFS
AA 1 Pin, spring roll, 3/32" x 3/8" ZHPIN3/32X3/8R
BB 4 Washer, internal star, #4, SS ZH4LWSIS
CC 2 Screw , 6-32 x 3/8", pan phil, SS ZH6-32X.375SPP
DD 1 Set screw, 6-32 x 3/16", soc, knurl blk ZH6-32X.187S
EE 4 Screw, 4-40 x 3/8", pan phil, SS ZH4-40X.375SPP
FF 3 Screw, 8-32 x 2 1/4", round slot ZH8-32X2.25CRC
Pelco Manual C325SM (3/99) 13
Figure 5. PT573 Series Exploded Assembly Diagram
14 Pelco Manual C325SM (3/99)
Table D. PT573 Series Parts List
Item Qty Description Part Number
1 1 Gasket 105010010
2 1 Frame scan circuit board (Model PT573R) 12501007ACOMP
3 4 Snap ring 15510000
4 2 Dowel pin, 1/8" x 5/8" 15510001
5 2 Dowel pin, 1/8" x 1/2" 15510003
6 1 Plate, tilt side 1554038COMP
7 1 Plate, pan side 1554039COMP
8 1 Bottom plate 1554055COMP
9 1 Tilt shaft assembly 1551009COMP
10 1 Tilt table 1554037COMP
11 1 Pull-up bar 1554042COMP
12 1 Back-up plate, tilt side 1554046COMP
13 1 Spacer 1554047COMP
14 1 Pan gear 1554048COMP
15 1 Pan limit pin 1554049COMP
16 1 Tilt limit pin 1554049TCOMP
17 2 Tilt limit stop 1554050COMP
18 1 Pan limit bracket 1554051COMP
19 1 Tilt limit bracket 1554052COMP
20 2 Tilt shaft cover plate 1554053COMP
21 1 Spindle 1554054ACOMP
22 1 Cover 1554056BWA
23 1 Tilt gear 1554144COMP
24 2 Bearing 1556004
25 1 Taper pin 17510001
26 2 Chain assembly 1751002COMP
27 1 Tilt spring 17510040
28 2 Motor plate 1751062WA
29 2 Sprocket 17512004
30 1 Collar spring 1754020COMP
31 2 Sprocket 1754022COMP
32 1 Bracket spring 1754061COMP
33 2 Gear train shaft 1754064COMP
34 2 120 VAC motor (Model PT573R) 1758005
35 2 Motor gearhead 1758006
36 1 Spindle nut 25010002
37 2 Pan spindle bearing 2506000
38 1 Plastic protector for circuit board 57310001
39 1 Mounting flange 5734000COMP
40 1 Bottom bracket for circuit board 5734001COMP
41 1 Side bracket for circuit board 5734002COMP
42 3 Pan limit stop 58010006
43 2 Bearing 5806005
44 1 Tilt gear hub 6804049COMP
45 1 Tilt worm 7712006
46 1 Pan worm 7712007
47 4 Bearing cage 776001
48 8 Bearing washer 776002
49 2 Capacitor, 60 MFD, 200 V (PT573-24R) (not shown) CAPU0060.0/200N
50 8 Crimp pin (not shown) CON66400-1
51 4 Gasket, 1/8" x 1/2" x foot EH550010030
52 2 Neoprene grommet GRO2172N
53 2 Tilt shaft bushing PT250010005
54 8 PVC sleeving in inches (not shown) SLV16105N
55 4 Switch SWI1SM1
56 4 Switch actuator with insulator SWIJS138B
57 1 7-pin terminal strip TRS2007
Frame scan circuit board (Model PT573-24R) 12501007BCOMP
24 V AC motor (Model PT573-24) 5708007
2 Capacitor, 1.8 MFD, 250 V (PT573R) (not shown) CAPU0001.8/250
1 Capacitor, 1.0 MFD, 600 V (PT573R) (not shown) CAPU0001.0/600
Continued on next page
Pelco Manual C325SM (3/99) 15
Table D. PT573 Series Parts List (continued)
Item Qty Description Part Number
A 1 Bolt, 1/4-20 x 5/8-inch ZH1/420X.625CH
B 9 Screw, 1/4-20 x 3/4-inch, flat head, Phillips ZH1/420X.750SFS
C 1 Internal star washer, 1/4-inch ZH1/4LWSIS
D 1 Split lock washer, 1/4-inch (not shown) ZH1/4LWSSL
E 3 Set screw, 10-32 x 3/16-inch ZH10-32X.187S
F 10 Allen screw, 10-32 x 1/2-inch ZH10-32X.500CS
G 9 Split lock washer, #10 ZH10WSSL
H 10 Flat washer, #10 ZH204X436X60C
I 1 Flat washer, 3/16-inch ZH260X562X65C
J - Not used
K 8 Screw, 2-56 x 7/16-inch, pan head, Phillips ZH2-56X.437SPP
L 18 Screw, 4-40 x 3/8-inch, pan head, Phillips ZH4-40X.375SPP
M 3 Hex nut, 4-40 (not shown) ZH4-40NUTSH
N 4 Internal star washer, #4 ZH4LWSIS
O 2 Flat washer ZH515X875X62
P 1 Set screw, 6-32 x 3/16-inch ZH6-32X.187S
Q 3 Allen screw, 6-32 x 3/8-inch ZH6-32X.375CS
R 2 Screw, 6-32 x 3/8-inch, pan head, Phillips ZH6-32X.375SPP
S 2 Screw, 6-32 x 3/4-inch, flat head ZH6-32X.750SFS
T 4 Set screw, 6-32 x 3/4-inch ZH6-32X.750SS
U 4 Acorn nut, 6-32 ZH6-32NUTCA
V 4 Hex nut, 6-32 ZH6-32NUTSH
W 4 Internal star washer, #6 ZH6LWSIS
X 3 Split lock washer, #6 ZH6LWSSL
Y 4 Allen screw , 8-32 x 1/2-inch ZH8-32X.500CS
Z 2 Screw, 8-32 x 1/2-inch, pan head, Phillips (not shown) ZH8-32X.500SPP
AA 1 Allen screw, 8-32 x 5/8-inch ZH8-32X.625CS
BB 3 Screw, 8-32 x 3/4-inch, pan head, Phillips ZH8-32X.750SPP
CC 3 Screw, 8-32 x 2.25-inch, round head ZH8-32X.2.25CRC
DD 6 Hex nut, 8-32 ZH8-32NUTSH
EE 5 Internal star washer, #8 ZH8LWSIS
FF 10 Split lock washer, #8 ZH8LWSSL
GG 2 Roll pin ZHPIN3/32x1/2R
HH 2 Spring roll pin ZHPIN3/32X3/8R
16 Pelco Manual C325SM (3/99)
Figure 6. PT680-24P and PT680-24P/PP Exploded Assembly Diagram
Pelco Manual C325SM (3/99) 17
Figure 7. PT680-24SL and PT680-24SL/PP Exploded Assembly Diagram
18 Pelco Manual C325SM (3/99)
Table E. PT680-24P and PT680-24P/PP Mechanical Parts List
Item Qty Description Part Number
1 2 Neoprene grommet GRO2172
2 4 Snap ring 15510000
3 1 Tilt shaft 1551009COMP
4 1 Tilt table 1554037COMP
5 1 Cover 1554056BWA
6 4 Gasket, 1/8" x 1/2" x foot EH550010030
7 1 Pull-up bar 1554042COMP
8 1 Spacer 1554047COMP
9 2 Tilt limit stop 1554050COMP
10 1 Pan limit bracket 1554051COMP
11 1 Tilt limit bracket 1554052COMP
12 2 Tilt shaft cover plate 1554053COMP
13 2 Bearing 1556004
14 1 Taper pin 17510001
15 2 Dowel pin 15510001
16 2 Sprocket 1754022COMP
17 1 Pan chain assembly 2701004COMP
18 1 24 VAC motor 5708007
19 1 Nut lock 58010001
20 - Not used
21 1 Bearing retainer ring 58010008
22 1 Pan spindle bearing with retainer ring 5806000
23 3 Pan limit stop 58010006
24 1 Sprocket 90010028
25 1 Sprocket 5804022COMP
26 1 Pan worm 5804040COMP
27 1 Pan motor gearhead 5804044COMP
28 1 Tilt motor gearhead 5804045COMP
29 1 Tilt gear 6804047COMP
30 1 Pan gear 5804048COMP
31 1 Tilt gear hub 6804049COMP
32 2 Gear train bracket 5804062COMP
33 2 Worm gear shaft 5804063COMP
34 1 Tilt limit pin 1554049TCOMP
35 1 Pan spindle bearing with retainer ring 5806000
36 4 Bearing 5806002
37 8 Bearing washer 5806003
38 8 Bearing 5806005
39 1 Motor 5808000
40 1 Tilt chain assembly 6801002COMP
41 1 Body, tilt side 6804038COMP
42 1 Body, pan side 6804039COMP
43 1 Bottom plate 6804055COMP
44 1 Motor plate 6804000COMP
45 1 Spindle mount strain relief 6804001COMP
46 1 Pan limit pin 1554049COMP
47 1 Spindle 6804007COMP
48 1 Spindle flange 6804008COMP
49 3 Gland EH400010003
50 1 Nut EH400010004
51 1 Circuit board PCB9000225ASSY
52 1 Worm PS304013COMP
53 4 Switch SWI1SM1
54 4 Switch actuator with insulator SWIJS138B
55 2* Gear 5804012COMP
56 2* Potentiometer mounting bracket 5804090COMP
57 2* Potentiometer, 5K ohm POT005.0K10534
58 2* Potentiometer gear PT350010002
* Model PT680-24PP only
Pelco Manual C325SM (3/99) 19
Table F. PT680-24SL and PT680-24SL/PP Mechanical Parts List
Item Qty Description Part Number
1 1 Neoprene grommet GRO2172
2 2 Snap ring 15510000
3 1 Tilt shaft 1551009COMP
4 1 Tilt table 1554037COMP
5 1 Cover 1554056BWA
6 4 Gasket, 1/8" x 1/2" x foot EH550010030
7 1 Pull-up bar 1554042COMP
8 1 Spacer 1554047COMP
9 2 Tilt limit stop 1554050COMP
10 - Not used
11 1 Tilt limit bracket 1554052COMP
12 2 Tilt shaft cover plate 1554053COMP
13 2 Bearing 1556004
14 1 Taper pin 17510001
15 2 Dowel pin 15510001
16 2 Sprocket 1754022COMP
17 1 Pan chain assembly 2701004COMP
18 1 24 VAC motor 5708007
19 1 Nut lock 58010001
20 - Not used
21 1 Bearing retainer ring 58010008
22 1 Pan spindle bearing with retainer ring 5806000
23 - Not used
24 1 Sprocket 90010028
25 1 Sprocket 5804022COMP
26 1 Pan worm 5804040COMP
27 1 Pan motor gearhead 5804044COMP
28 1 Tilt motor gearhead 5804045COMP
29 1 Tilt gear 6804047COMP
30 1 Pan gear 5804048COMP
31 1 Tilt gear hub 6804049COMP
32 2 Gear train bracket 5804062COMP
33 2 Worm gear shaft 5804063COMP
34 1 Tilt limit pin 1554049TCOMP
35 1 Pan spindle bearing with retainer ring 5806000
36 4 Bearing 5806002
37 8 Bearing washer 5806003
38 8 Bearing 5806005
39 1 Motor 5808000
40 1 Tilt chain assembly 6801002COMP
41 1 Body, tilt side 6804038COMP
42 1 Body, pan side 6804039COMP
43 1 Bottom plate 6804055COMP
44 1 Motor plate 6804000COMP
45 - Not used
46 - Not used
47 1 Spindle 6804007COMP
48 1 Spindle flange (Model PT680-24SL) 6804008COMP
49 2 Gland EH400010003
50 - Not used
51 1 Circuit board PCB9000225ASSY
52 1 Worm PS304013COMP
53 2 Switch SWI1SM1
54 2 Switch actuator with insulator SWIJS138B
55 1* Gear 5804012COMP
56 1* Potentiometer mounting bracket 5804090COMP
57 1* Potentiometer, 5K ohm POT005.0K10534
58 2* Potentiometer gear PT350010002
59 1* Potentiometer, dual arm, 10K ohm POTDARM010.0K
60 1* Spacer 6804011COMP
1 Spindle flange (Model PT68024SL/PP) 6804010COMP
Continued on next page
20 Pelco Manual C325SM (3/99)
Table F. PT680-24SL and PT680-24SL/PP Mechanical (continued)
Item Qty Description Part Number
61 1* Gear 6804012COMP
62 1* Potentiometer mounting bracket 6804300COMP
63 1 Slip ring (Model PT680-24SL) SR18
64 1 Neoprene grommet GRO2172
65 1 Hole plug ZH3091
66 1 Spacer 6804002COMP
*Model PT680-24SL/PP only
Slip ring (Model PT68024SL/PP) 250010000
Table G. PT680-24 Series Hardware List
Item Qty Description Part Number
A 4 Hex nut, 1/4-20 ZH1/420NUTCHN
B 2 Lock nut, 1/4 28 58010007
C 1 Bolt, 1/4-20 x 5/8-inch ZH1/420X.625CH
D 6 Screw, 1/4-20 x 3/4-inch, flat head, Phillips ZH1/420X.750SFS
E 2 Allen screw, 1/4-20 x 1.5-inch ZH1/420X1.50CX
F 2 Allen bolt, 1/4-20 x 1.75-inch ZH1/420X1.75CS
G 4 Allen screw, 1/4-20 x 2.25-inch, nylon ZH1/420X2.25BSN
H 1 Internal star washer ZH1/4LWSIS
I 4 Allen screw, 10-32 x 1/2-inch ZH10-32X.500CS
J 8 Screw, 2-56 x 7/16-inch, pan head, Phillips ZH2-56X.437SPP
K 10 Flat washer, #10 ZH204X436X60C
L 1 Flat washer, 3/16 ZH260X562X65C
M 8 Screw, 4-40 x 1/4-inch, pan head, Phillips ZH4-40X.250SPP
N 7 Screw, 4-40 x 3/8-inch, pan head, Phillips ZH4-40X.375SPP
O 15 Internal star washer, #4 ZH4LWSIS
P 2 Flat washer, 1/2 ZH515X875X62
Q 2 Screw, 6-32 x 3/8-inch, pan head, Phillips ZH6-32X.375SPP
R 2 Screw, 6-32 x 1/2-inch, flat head, Phillips ZH6-32X.500SFS
S 4 Set screw, 6-32 x 3/4-inch ZH6-32X.750SS
T 4 Acorn nut, 6-32 ZH6-32NUTCA
U 4 Hex nut, 6-32 ZH6-32NUTSH
V 4 Internal star washer, #6 ZH6LWSIS
W 6 Allen screw, 8-32 x 3/8-inch ZH8-32X.375CS
X 2 Screw, 8-32 x 3/8-inch, pan head, Phillips ZH8-32X.375SPP
Y 6 Allen screw, 8-32 x 1/2-inch ZH8-32X.500CS
Z 3 Screw, 8-32 x 3/4-inch, pan head, Phillips ZH8-32X.750SPP
a 4 Screw, 8-32 x 2.25-inch, pan head, Phillips ZH8-32X2.25CRS
b 4 Screw, 8-32 x 2.5-inch, pan head, Phillips ZH8-32X2.50CPS
c 8 Hex nut, 8-32 ZH8-32NUTSH
d 14 Split lock washer, #8 ZH8LWSSL
e 6 Roll pin, 3/32-inch x 1/2-inch ZHPIN3/32X1/2R
Pelco Manual C325SM (3/99) 21
5.0 WIRING DIAGRAMS
Figure 8. PT550P Wiring Diagram
Table H. PT550P Electrical Parts List
Quantity Symbol Description Manufacturer Part Number
8 C1-8 Capacitor .0047/1kv CDE CAPU0.0047/1000
4 C9-12 Capacitor .1/400V Sprague CAPU0000.1/400
4 L1-4 Choke 100mh Miller CHO5250
2 M1-2 Motor w/Gear Head Pelco 1558004A
1 P1 Connector AMP CON206705-1
9 — Connector Pin AMP CON66103-2
4 R1-4 Resistor 47ohm 1/4W — RES047.0-.25
2 — P .C. Assembly Pelco 1551016COMP
1 — Mating Connector Assy. AMP 1751000COMP
4 S1-S4 Switch — SWI1SM1
22 Pelco Manual C325SM (3/99)
Figure 9. PT550P/PP Wiring Diagram
Table I. PT550P/PP Electrical Parts List
Quantity Symbol Description Part Number
8 C1-8 Capacitor .0047/1kv CAPU0.0047/1000
4 C9-12 Capacitor .1/400V CAPU0000.1/400
4 L1-4 Choke 100mh CHO5250
2 M1-2 Motor w/Gear Head 1558004A
1 P1 Connector CON206036-1
4 R1-4 Resistor 47 ohm 1/4W RES047.0-.25
2 R5-6 Pot 5K Ten Turn POT005.0K10534
2 — P .C. Assembly 1551016COMP
1 — Mating Connector Assy. CONA16S
4 S1-S4 Switch SWI1SM1
16 — Connector Pin CON66103-2
Pelco Manual C325SM (3/99) 23
P1 CONNECTOR
COM
1
3
LEFT
RIGHT
7
BRN
RED
BLU
S1
C1
M1
H1
75W
S2
S3
S4
C2 C3
RIGHT
2
UP
2
1
R1
3
3
R2
1
M2
PT570P MODELS
ONLY
ALL
MODELS
MODELS
W/PRESETS (PP)
MODELS
W/HEATERS (HB)
UP
DOWN
GND
PAN PRESET
PRESET COM
TILT PRESET
AC NEUT
120 VAC
6
5
8
2
10
9
15
16
ORG
YEL
GRN
W/GREEN
W/BLK
W/BRN+5 VDC 11
W/VIO
WHT
BLK
T
Figure 10. PT570P/PT570-24P Series Wiring Diagram
Table J. PT570P Series Electrical Parts List
Quantity Symbol Description Manufacturer Part Number
2 C1, C2 Capacitor, NP 1.8 MFD 250V — CAPU0001.8/250
1 C3 Capacitor 1.0 MFD, 600 V — CAPU0001.0/600
1 P1 Connector AMP CON206705-1
4 S1-S4 Switch Microswitch SWI1SM1
4 — Actuator Microswitch SWIJS138B
2 M1, M2 Motor w/Gear Head Pelco 1758005/1758006
1 H1 Blanket Heater Benchmark EH6610054
1 T Thermostat Elmwood EH5510049A
2 R1, R2 POT 5K Ten Turn AMP POT005.0K10534
1 — 9-Pin Mating Connector Assy., or Spectrol 1751000COMP
— 16-Pin Mating Connector Assy. Spectrol CONA16S
9 (16) — Connector Pin AMP CON66399-1
Table K. PT570-24P Series Electrical Parts List
Quantity Symbol Description Manufacturer Part Number
2 C1, C2 Capacitor, NP 60 MFD 200V Sprague CAPU0060.0/200
1 P1 Connector AMP CON206063-1
4 S1-S4 Switch Microswitch SWI1SM1
4 — Actuator Microswitch SWIJS138B
2 M1, M2 Motor w/Gear Head Pelco 5708007/1758006
1 H1 Heater Blanket Benchmark EH110065A
1 T Thermostat Elmwood EH5510049A
2 R1, R2 POT 5K Ten Turn AMP POT005.0K10534
1 — 9-Pin Mating Connector Assy., or Spectrol 1751000COMP
9 (16) — Connector Pin AMP CON66399-1
— 16-Pin Mating Connector Assy. Spectrol CONA16S
24 Pelco Manual C325SM (3/99)
AUTO
LEFT
P1
TO FRAME SCAN CIRCUIT BOARD
4 13 14 11 12 2 10 3 7
VIO
8
6
RED
S1
BLU/W
RIGHT
COM
UP
DOWN
COM
GND
AC NEUT
120 V AC
C1
5
BLU
BRN/W
1
2
ORG
3
YEL
BRN
4
12
GRN
15
16
T
S2
S3
S4
75W
C3
C2
M1
M2
Figure 11. PT573 Series Wiring Schematic
Table L. PT573 Series Electrical Parts List
Symbol Qty Description Part Number
- 1 Frame scan circuit board (Model PT573R) 12501007ACOMP
- Frame scan circuit board (Model PT573-24R) 12501007BCOMP
C1, C2 2 Capacitor, 1.8 MFD, 250 V (Model PT573R) CAPU0001.8/250
Capacitor , 60 MFD, 200 V (Model PT573-24R) CAPU0060.0/200N
C3 1 Capacitor, 1 MFD, 600 V (Model PT573R) CAPU0001.0/600
M1, M2 2 Motor (Model PT573R) 1758005
Motor (Model PT573-24R) 5708007
S1-S4 4 Switch SWI1SM1
- 4 Switch Actuator with Insulator SWIJS138B
- 1 Heater blanket EH110065A
T 1 Thermostat EH5510049A
Pelco Manual C325SM (3/99) 25
Figure 12. PT680-24P Wiring Schematic
26 Pelco Manual C325SM (3/99)
Figure 13. PT680-24SL Wiring Schematic
Pelco Manual C325SM (3/99) 27
Figure 14. PT680-24P/PP Wiring Schematic
28 Pelco Manual C325SM (3/99)
Figure 15. PT680-24SL/PP Wiring Schematic
Pelco Manual C325SM (3/99) 29
Figure 16. PT680-24P/HB Wiring Schematic
30 Pelco Manual C325SM (3/99)
Figure 17. PT680-24SL/HB Wiring Schematic
Pelco Manual C325SM (3/99) 31
6.0 WARRANTY AND RETURN INFORMATION
WARRANTY
Pelco will repair or replace, without charge, any merchandise proved defective in
material or workmanship for a period of one year after the date of shipment. Exceptions to this warranty are as noted below:
• Three years on Genex™ Series (multiplexers, server, and keyboard).
• Two years on all standard motorized and fixed focal length lenses.
• Two years on Esprit™, Legacy®, Intercept®, PV1000 Series, CM6700/
CM8500/CM9500/CM9750/CM9760 Matrix, Spectra®, DF5 Series and DF8
Fixed Dome products.
• Two years on WW5700 series window wiper (excluding wiper blades).
• Two years on cameras.
• Six months on all pan and tilts, scanners or preset lenses used in continuous
motion applications (that is, preset scan, tour and auto scan modes).
Pelco will warrant all replacement parts and repairs for 90 days from the date of
Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to
Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration,
normal wear, or accident are not covered under this warranty.
Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the specific use or application made of the Products. Pelco’s liability for
any claim, whether based on breach of contract, negligence, infringement of any
rights of any party or product liability, relating to the Products shall not exceed the
price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable
for any special, incidental or consequential damages (including loss of use, loss of
profit and claims of third parties) however caused, whether by the negligence of
Pelco or otherwise.
®Pelco and the Pelco logo are
registered trademarks of Pelco.
©Copyright 1999, Pelco. All rights
reserved.
The above warranty provides the Dealer with specific legal rights. The Dealer may
also have additional rights, which are subject to variation from state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or
(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the
following information:
1. Model and serial number
2. Date of shipment, P .O. number , Sales Order number , or Pelco invoice number
3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under
the warranty conditions stated above, please include a written explanation with the
product when returned.
Ship freight prepaid to: Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
Method of return shipment shall be the same or equal to the method by which the
item was received by Pelco.
RETURNS
In order to expedite parts returned to the factory for repair or credit, please call the
factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA
number if returned for credit, and RA number if returned for repair). Goods returned
for repair or credit should be clearly identified with the assigned CA/RA number and
freight should be prepaid. All merchandise returned for credit may be subject to a
20% restocking and refurbishing charge.
Ship freight prepaid to: Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
32 Pelco Manual C325SM (3/99)
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