Pelco PT180-24SL User Manual

PT180-24P/PT180-24SL

Light Duty Pan/Tilt

Installation/

Operation Manual

C314M-D (8/98)

Pelco • 3500 Pelco Way, Clovis • CA 93612-5699 USA • www.pelco.com

In North America and Canada: Tel [phone] or FAX [phone]

International Customers: Tel [phone] or FAX [phone]

CONTENTS

Section Page

1.0 GENERAL..................................................................................................3

1.1 IMPORTANT SAFEGUARDS AND WARNINGS ...............................3

2.0 DESCRIPTION ..........................................................................................4

2.1 MODELS............................................................................................4

2.2 CERTIFICATIONS .............................................................................4

3.0 INSTALLATION ...........................................................................................5

3.1 MOUNTING .......................................................................................5

3.2 CAMERA/ENCLOSURE MOUNTING ...............................................5

3.3 WIRING .............................................................................................5

3.3.1 Mating Connector Assembly ...................................................7

3.4 LIMIT/STOP ADJUSTMENT..............................................................9

4.0 OPERATION .............................................................................................10

5.0 TROUBLESHOOTING..............................................................................11

5.1 SERVICE MANUAL ..........................................................................11

6.0 MAINTENANCE........................................................................................12

6.1 TIGHTENING DRIVE CHAINS .........................................................12

6.2 CHAIN DRIVE LUBRICATION ..........................................................12

7.0 SPECIFICATIONS ....................................................................................13

8.0 WARRANTY AND RETURN INFORMATION ...........................................16

LIST OF ILLUSTRATIONS

Figure Page

1 Connector Assembly..........................................................................7

2 PT180-24P/PT180-24SL Wiring Diagram ..........................................8

3 Limit Stops .........................................................................................9

4 Mounting Dimensions .......................................................................14

LIST OF TABLES

Table Page

A Maximum Cable Distances to Wire Pan and Tilt Motors .................... 6

B Recommended Cable Distances Using RB24 Relay Box ..................6

REVISION HISTORY

Manual # Date Comments

C314M-D 8/98 Changed manual to new format. Added certifications. Re-

vised installation instructions. Moved exploded assembly
diagram and parts lists to maintenance/service manual.
Revised Troubleshooting and Maintenance sections.

2 Pelco Manual C314M-D (8/98)

1.0 GENERAL

1.1 IMPORTANT SAFEGUARDS AND WARNINGS

Prior to installation and use of this product, the following WARNINGS should be
observed.

1. Installation and servicing should only be done by qualified service personnel
and conform to all local codes.

2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or
6P enclosure, it is designed for indoor use only and it must not be installed
where exposed to rain and moisture.

3. The weight of the camera, lens, and enclosure shall not exceed 20 lb (9.08 kg).

4. Only use replacement parts recommended by Pelco.

5. After replacement/repair of this unit’s electrical components, conduct a resis­tance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.

6. The installation method and materials should be capable of supporting four
times the weight of the enclosure, pan/tilt, camera and lens combination.

The product and/or manual may bear the following marks:

This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.

This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.

CAUTION:

RISK OF

ELECTRIC SHOCK.

DO NOT OPEN.

TO REDUCE THE RISK OF ELECTRICAL SHOCK,

DO NOT REMOVE COVER. NO USER-

SERVICEABLE PARTS INSIDE. REFER SERVICING

TO QUALIFIED SERVICE PERSONNEL.

CAUTION:

Please thoroughly familiarize yourself with the information

in this manual prior to installation and operation.

Pelco Manual C314M-D (8/98) 3

2.0 DESCRIPTION

The PT180-24P and PT180-24SL are light duty, indoor pan/tilt units capable of
handling all enclosure, camera and lens combinations up to 20 lbs (9.08 kg) in
weight. The PT180-24P and PT180-24SL are equipped with 24 VAC motors, and
both can be mounted for inverted operation.

The PT180-24SL has the added feature of 360° pan rotation, and both pan/tilts are
pre-wired for all control functions: pan/tilt, motorized z oom lens, camera po wer and
video. All connections are made at the input connector, eliminating the need for
wiring harnesses.

Both units are capable of auto/random scan operation when used with an appropri­ate controller.

Constructed of aluminum, these units are to be operated in a protected environ­ment.

2.1 MODELS

PT180-24P Light duty pan/tilt, 24 VAC
PT180-24SL Light duty pan/tilt with SL option (360° pan rotation), 24 VAC

2.2 CERTIFICATIONS

The products identified below have been tested and certified for agency compli­ance as noted.

Agency Compliance Certification

Model CE FCC UL CSA/cUL

PT180-24P X X
PT180-24SL X X

Applicable CE, FCC, UL, and CSA/cUL standards:

• CE Class B

• UL Standard 2044

Additional applicable ratings:

• NEMA T ype 1

• IP 20

4 Pelco Manual C314M-D (8/98)

3.0 INSTALLATION

CAUTION:

Pan/tilts in
the PT180 Series are de­signed for upright or in­ver ted operation and
should never be mounted
horizontally.

CAUTION

: Pan/tilts
in the PT180 Series
are designed to oper­ate at 24 volts AC.

Input voltage must not
exceed 28 volts or drop
below 22 volts or else
damage will occur.

Pan/tilts in the PT180 Series are designed to mount onto a horizontal surface in the
upright or inverted position.

In order to ensure proper wiring and system operation of all components, it is highly
recommended that the pan/tilt and the associated control equipment is tested in
your facility bef ore field installation. Ref er to Sections 3.3 and 3.4.

3.1 MOUNTING

Attach the pan/tilt unit to a mount, following the instructions that accompany the
mount. To ensure maximum pan travel, mount the pan/tilt so that the fix ed limit stop
is directly opposite the center of the intended viewing area.

Make sure the mounting surface and the mounting method is strong enough to sup­port four times the combined weight of the pan/tilt, enclosure, camera and lens.

3.2 CAMERA/ENCLOSURE MOUNTING

Attach the enclosure, camera and lens to the pan/tilt unit with 1/4-20 hardware (not
supplied). The enclosure, camera and lens must be correctly mounted and balanced
on the tilt table for proper operation.

3.3 WIRING

Cable distances f or pan and tilt motors should not e xceed the distances specified
in Table A. Cable fabrication must be in accordance with Section 3.3.1, Mating
Connector Assembly. The following are some recommended common installa­tion practices.

1. Always use jack eted stranded m ulti-conductor interconnecting cab le between
the control and the pan/tilt unit, with additional conductors than needed for
future servicing and or additions.

2. Always use color-coded conductors for ease of wiring and to identify functions
at a later date.

3. Keep a wiring diagram with the system for later use and reference.

Pelco Manual C314M-D (8/98) 5

Table A. Maximum Cable Distances to Wire Pan and Tilt Motors

A

B

RB24

MPT24DT/
MPTA24DT/
MPTAZ24DT

Maximum Distance

6 Conductors 7 Conductors*

20 AWG 65 ft (19.81 m) 85 ft (25.91 m)
18 AWG 100 ft (30.48 m) 135 ft (41.15 m)
16 AWG 160 ft (48.77 m) 220 ft (67.06 m)

*Using 2-wire motor common
Cable distances are for both motors running and assuming a 10% voltage drop in

the cable.
Six-conductor cable, single common conductor is recommended. Distances are

approximate maximum recommended under the follo wing conditions:

• Simultaneous pan/tilt activation

• Minimum 21.6 volts at pan/tilt

Operating distance may be extended by using an RB24 remote relay box. Refer to
Table B for extended cable distances.

Table B. Recommended Cable Distances Using RB24 Relay Box

Wire Maximum Maximun
Size Distance (feet) Distance (feet)

(Awg) “A” “B”

20 5,800 (1,768 m) 65 (19.81 m)
18 8,250 (2,515 m) 100 (30.48 m)
16 13,000 (3,962 m) 160 (48.77 m)

6 Pelco Manual C314M-D (8/98)

REQUIRES EXTERNAL
POWER SUPPLY

3.3.1 Mating Connector Assembly

NOTE:

Contacts cannot be re­moved from the connector without
the use of the appropriate AMP ex­traction tool (ZT305183), which is
available from Pelco.

NOTE:

When a pan/tilt is mounted
in the inverted position, the LEFT/
RIGHT and UP/DOWN functions
are reversed during operation. To
correct this problem, reverse the
LEFT/RIGHT functions in the con­trol cable (pins 3 and 7) at the pan/
tilt or control and the UP/DOWN
functions (pins 5 and 6) at the pan/
tilt or control.

To assemble the mating connector, ref er to Figure 1 and perform the following steps .

1. Slide the connector clamp assembly over the conductor cable . If the diameter
of the conductor cable is such that the rubber boot will slide over it easily, slide
the rubber boot onto the conductor cable at this time. If not, discard the rubber
boot.

2. Refer to Detail A in Figure 2. Prepare the wires from the conductor cable as
follows:

a. Strip at least 1-inch (2.54 cm) from the cable jacket to expose the wires .

You may need to strip more from the cable jacket if you hav e more wires.
b. Strip 1/8-inch (0.125 cm) from each wire.
c. Using an AMP style crimper, crimp the wires and their insulation to the

connector pins.

3. Slide the connector pins into the appropriate holes in the connector body until
they snap into place. Refer to detail B in Figure 1 and to Figure 2 for correct
pin arrangement.

4. Push the connector clamp assembly (with boot, if used) toward the connector
body . Screw the clamp assemb ly onto the connector body, being careful not to
disturb the wires.

5. To complete the assembly, attach the appropriate clamp with the screws pro­vided and tighten.

OR

00009

A

1"

1/8"

Figure 1. Connector Assembly

14-PIN

B

13

47
811

1214

00002

FRONT VIEW

Pelco Manual C314M-D (8/98) 7

INPUT

CONNECTOR

123

891011

12 13 14

VIDEO SHEILD

CAMERA AC

COMMON

LEFT

7654

RIGHT

DOWN

LEFT

VIDEO

CAMERA

IRIS

FOCUS

ZOOM

LENS COMM

SFTY GRND

14

10
11
12
13

1

3
7

5
6

2
4

9

8

BRN

ORG

VIO

GRAY
BLUE

RED

YEL

WHITE
W/YEL

BLACK
W/BRN

W/RED
W/ORG
GREEN

S1

C1

S2

S3

C2

S4

CONNECTOR

M1

M2

J2

LENS

1
2
3
4
5

Figure 2. PT180-24P/PT180-24SL Wiring Diagram

8 Pelco Manual C314M-D (8/98)

3.4 LIMIT/STOP ADJUSTMENT

WARNING: Do not
operate pan/tilt with­out limit stops.

Do
not attempt to adjust the
limit stops while the unit
is operating. Personal
injury or damage to the
unit may result.

Do not

remove or re­position the fixed limit
stop on the pan/tilt.

DAMAGE WILL OC­CUR.

NOTE:

The PT180-24SL does
not have pan limit stops. Disregard
steps 1-5.

To set pan/tilt limit stops, perform the following steps. Refer to Figure 3.

1. Loosen the pan limit stops.

2. T urn on the control unit. P an the unit to the right until the desired right pan limit
is reached.

3. Move the right pan limit stop until it touches the pan limit switch actuator . Push
the stop against the actuator until it clicks, indicating that the limit switch has
opened. Lock the stop in place.

4. Pan the unit to the desired left position. Adjust the left pan limit stop as de­scribed in step 3.

5. Pan left and right to both limit stops and check for exact positioning. Tighten
both stops securely.

6. Remove the cover plate from the left side of the tilt table. Turn on the control
unit if you are starting at this step. Loosen the limit stop scre ws and tilt the table
to the desired up position.

7. Move the up limit stop until it touches the tilt limit switch actuator . Push the stop
against the actuator until it clicks, indicating that the limit switch has opened.
Lock the stop in place.

8. Tilt the table to the desired down position and set the stop as described in step 7.

9. Tilt the table up and down and check for exact positioning. Tighten both stops
securely . Replace the cover plate.

NOTE: CO VER PLATE NOT SHOWN IN THIS ILLUSTRATION.

Figure 3. Limit Stops

Pelco Manual C314M-D (8/98) 9

4.0 OPERATION

Refer to the manual for your control equipment for operating the pan/tilt unit.

10 Pelco Manual C314M-D (8/98)

Some common problems encountered with pan/tilt systems include miswiring, over­loading, and not using the units for the correct application. If the pan/tilt unit f ails to
operate, do the following:

1. Check the fuse in the control unit. If the fuse is bad, replace it.

2. If the fuse blows after replacing it, check the control cable between the control
unit and the pan/tilt for shorts, high resistance, or opens.

3. If the control cable is good, reconnect it to the control unit but not to the pan/tilt.
Replace the fuse and operate the control unit. If the fuse b lows again, the fault
is in the control.

Refer to Figure 2 for the following steps.

4. If the control unit is good, check the wiring harness in the pan/tilt for shorts.

5. If the wiring harness is good, check the motor starting capacitors.

6. If the starting capacitors are good, check the motors for opens and shorts.
There should be low resistance between the windings.

7. Check the limit switches for opens and shorts.

5.1 SERVICE MANUAL

5.0 TROUBLESHOOTING

If you need to service your unit, obtain a service manual in one of the following
ways:

• Go to Pelco’s web site at http://www.pelco.com and find service manual
C323SM.

• Contact Pelco’s Literature Department and request service manual C323SM.

Pelco Manual C314M-D (8/98) 11

6.0 MAINTENANCE

Inspect the pan/tilt unit every six months to ensure trouble-free operation and an
extended product life. Harsh environments and/or continuous motion applications
may require more frequent maintenance.

Please read all of the instructions that follow before servicing the pan/tilt.
To begin, remove the three screws on the front of the pan/tilt housing and lift the

cover to gain access to the pan and tilt motor assemblies.

6.1 TIGHTENING DRIVE CHAINS

Check the pan and tilt drive chains for tension. A mov ement of 1/32 of an inch to 3/32
of an inch in the chains is acceptable. If the mov ement of a chain e xceeds 3/32 of an
inch, adjust the chain as follows:

1. Loosen the screws securing the motor to the mounting frame.

2. Pry on the motor to apply tension to the chain. Do not over-tension the drive
chain.

3. Keep tension on the chain while tightening the screws.

6.2 CHAIN DRIVE LUBRICATION

Sprockets, chains, and gears should be well greased. If necessary, lubr icate the
pan and tilt gears, sprockets, and chains as follows with a high-quality grease ca­pable of withstanding temperatures from -50° to 170°F (-46° to 77°C). Do the fol­lowing:

1. Liberally apply grease to the pan and tilt gears, chains, and sprock ets.

2. Operate the pan and tilt motors to spread the grease across the parts.

3. Apply additional grease if necessary.

4. Reinstall the cover .

12 Pelco Manual C314M-D (8/98)

MECHANICAL

7.0 SPECIFICATIONS

Pan: Movement in horizontal plane:

Speed: 9°/sec ±1° (No load condition)
Tilt: ±90° movement in vertical plane
Speed: 3°/sec ± .5° (No load condition)
Maximum

Load: 20 lb (9.08 kg) at 5 inches (12.7 cm) from tilt table surface to

Gearing: Chain and sprocket pan drive; worm-gear tilt drive
Bearings:

Pan Heavy duty ball bearings
Tilt Oilite bronze bushing

Duty Cycle: 50% duty cycle; 30-minute rating

ELECTRICAL

Input Voltage: 24 VAC, 50/60 Hz
Power

Requirements: Running

Pan .38 amp (9.2 vA)
Tilt .9 amp (21.6 vA)

PT180-24P 0-355°
PT180-24SL 360°

center of gravity (upright or inverted)

Pan .46 amp (11.1 vA)
Tilt 1.35 amp (32.4 vA)

Connectors:

Pan/Tilt Amp CPC type (mate supplied), installed onto a pigtail exiting

Lens Hirschmann MAB6100
Motors: Two-phase induction type, instantaneous reversing
Limit Switches:

Pan and Tilt Pan and Tilt – 5 amp

Conductor
Requirements: As listed, plus coax cable:

Pan/Tilt 6 or 7 (Left, right, up, down, motor common, safety ground)

Lens 4

Camera AC 2

Starting

from the base of the unit (all functions: camera power, lens,
video, pan/tilt)

External adjustment

Pelco Manual C314M-D (8/98) 13

GENERAL

Construction: Aluminum casting and plate; all internal parts corrosion pro-

Environment: Indoor;

Dimensions: See Figure 4
Weight: Unit Shipping

PT180-24P 20 lb (9 kg) 22 lb (9.96 kg)
PT180-24SL 21 lb (9.51 kg) 23 lb (10.41 kg)

(Design and product specifications subject to change without notice.)

tected

-10° to 120°F (-23.33° to 48.89°C)

Figure 4. Mounting Dimensions

14 Pelco Manual C314M-D (8/98)

NOTES

Pelco Manual C314M-D (8/98) 15

8.0 WARRANTY AND RETURN INFORMATION

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved defective in material or workman­ship for a period of one year after the date of shipment.
Exceptions to this warranty are as noted below:

• Five years on FT/FR8000 Series fiber optic products.

• Three years on Genex

• Three years on Camclosure® and fixed camera models, except the CC3701H-2, CC3701H-2X,
CC3751H-2, CC3651H-2X, MC3651H-2, and CC3651H-2X camera models, which have a five-year
warranty.

• Two years on standard motorized or fixed focal length lenses.

• Two years on Legacy®, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series
fixed dome products.

• Two years on Spectra
motion applications.

• Two years on Esprit

• Eighteen months on DX Series digital video recorders, NVR300 Series network video recorders, and
Endura™ Series distributed network-based video products.months on DX Series digital video re­corders, NVR300 Series network video recorders, Endura
products, and TW3000 Series twisted pair transmission products.

• One year (except video heads) on video cassette recorders (VCRs). Video heads will be covered for a
period of six months.

• Six months on all pan and tilts, scanners or preset lenses used in continuous motion applications
(that is, preset scan, tour and auto scan modes).

Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment. All
goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs made
necessary by reason of misuse, alteration, normal wear, or accident are not covered under this
warranty.

Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the spe­cific use or application made of the Products. Pelco’s liability for any claim, whether based on breach of
contract, negligence, infringement of any rights of any party or product liability, relating to the Products
shall not exceed the price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable
for any special, incidental or consequential damages (including loss of use, loss of profit and claims of
third parties) however caused, whether by the negligence of Pelco or otherwise.

The above warranty provides the Dealer with specific legal rights. The Dealer may also have additional
rights, which are subject to variation from state to state.

®

Series products (multiplexers, server, and keyboard).

®

, Esprit®, ExSite™, and PS20 Scanners, including when used in continuous

®

and WW5700 Series window wiper (excluding wiper blades).

™

Series distributed network-based video

If a warranty repair is required, the Dealer must contact Pelco at [phone] or [phone] to
obtain a Repair Authorization number (RA), and provide the following information:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number

3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under the warranty condi-

tions stated above, please include a written explanation with the product when returned.
Method of return shipment shall be the same or equal to the method by which the item was received by

Pelco.
RETURNS

In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)
289-9100 or [phone] to obtain an authorization number (CA number if returned for credit, and
RA number if returned for repair).
All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.

Goods returned for repair or credit should be clearly identified with the assigned CA or RA number and
freight should be prepaid. Ship to the appropriate address below.
If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:

If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed to
return goods to the USA, you may do one of the following:
If the goods are to be sent by a COURIER SERVICE, send the goods to:

If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:

Service Department
Pelco
3500 Pelco Way
Clovis, CA 93612-5699

Pelco
3500 Pelco Way
Clovis, CA 93612-5699 USA

Pelco c/o Expeditors
473 Eccles Avenue
South San Francisco, CA 94080 USA
Phone: [phone]
Fax: [phone]

® Pelco, the Pelco logo, Spectra, Esprit, Genex, Legacy, and Camclosure are registered trademarks of Pelco.
™ Endura and ExSite are trademarks of Pelco. © Copyright 1998, Pelco. All rights reserved.

16 Pelco Manual C314M-D (8/98)