Pelco HS5001 User Manual

®

HS5000/HS5001

High Security/Harsh Environment

Enclosure

Installation/Operation Manual

C489M-A (1/96)

Pelco • 3500 Pelco Way, Clovis, CA 93612-5699 • USA • www.pelco.com

[phone] or (1-559) 292-1981 • FAX [phone] or (1-559) 292-3827

TABLE OF CONTENTS

Section Page

1.0 WARNINGS ........................................................................................................................................1

2.0 SCOPE ............................................................................................................................................... 2

3.0 DESCRIPTION ................................................................................................................................... 2

3.1 POWER REQUIREMENTS ......................................................................................................2

3.1 RECOMMENDED CABLE SIZE ...............................................................................................2

4.0 INSTALLATION ...................................................................................................................................2

4.1 HS5000 WIPER/WASHER/HEATER CONNECTION ...............................................................3

4.2 HS5001 HEATER CONNECTION ............................................................................................3

4.3 CAMERA/LENS INSTALLATION .............................................................................................. 4

4.4 HS5001 HEATER INSTALLATION ........................................................................................... 4

4.5 ENCLOSURE MOUNTING ....................................................................................................... 4

5.0 CARE AND MAINTENANCE .............................................................................................................. 4

6.0 EXPLODED ASSEMBLY DRAWING ..................................................................................................5

7.0 MECHANICAL PARTS LIST............................................................................................................... 6

8.0 SPECIFICATIONS ..............................................................................................................................7

9.0 WARRANTY AND RETURN INFORMATION.....................................................................................8

ii Pelco Manual C489M-A (1/96)

LIST OF ILLUSTRATIONS

Figure Page

1 HS5000 Wiper/Washer/Heater Connections ................................................................................... 3

2 Wiring Diagram for HS5001 Heaters ............................................................................................... 3

3 HS5000/HS5001 Exploded Assembly Drawing............................................................................... 5

4 HS5000/HS5001 Dimension Drawing .............................................................................................7

REVISION HISTORY

Manual # Date Comments

C489M 1/91 Original manual.

C489M-A 1/96 Revision A. Revised to include HS5001 model.

Pelco, the Pelco Logo, Camclosure, Esprit, Genex, Legacy, and Spectra are registered trademarks of Pelco. © Copyright 1996, Pelco. All rights reserved.
Endura and ExSite are trademarks of Pelco.

Pelco Manual C489M-A (1/96) iii

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iv Pelco Manual C489M-A (1/96)

INSTALLATION/OPERATION MANUAL
HS5000/HS5001 HIGH SECURITY/
HARSH ENVIRONMENT ENCLOSURE

1.0 WARNINGS

Prior to installation and use of this product, the following
WARNINGS should be observed.

1. Installation and servicing should only be done by
Qualified Service Personnel and conform to all
Local codes.

2. Unless the unit is specifically marked as a NEMA
Type 3, 3R, 3S, 4, 4X, 6, or 6P enclosure, it is
designed for indoor use only and it must not be
installed where exposed to rain and moisture.

3. Only use replacement parts recommended by Pelco.

The product may bear the following
marks:

This symbol indicates that dangerous voltage
constituting a risk of electric shock is present

within this unit.

4. After replacement/repair of this unit’s electrical
components, conduct a resistance measurement
between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.

5. The installation method and materials should be
capable of supporting four (4) times the weight of
the enclosure, pan/tilt, camera and lens combination.

6. The camera and lens combination shall not exceed
20 lbs (9.07 kg).

This symbol indicates that there are important
operating and maintenance instructions in the

literature accompanying this unit.

CAUTION:

TO REDUCE THE RISK OF ELECTRICAL
SHOCK, DO NOT REMOVE COVER. NO
USER-SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.

RISK OF ELECTRIC SHOCK.

CAUTION:

DO NOT OPEN.

Please thoroughly familiarize yourself with the information in this manual

prior to installation and operation.

Pelco Manual C489M-A (1/96) 1

2.0 SCOPE

3.1 POWER REQUIREMENTS

The information contained within this manual covers
the HS5000/HS5001 High Security/Harsh Environment
Camera Enclosure.

Installation should be in accordance with all applicable
local and national electric codes, utilizing approved
materials only.

3.0 DESCRIPTION

The HS5000/HS5001 is a high security/harsh environ­ment camera enclosure designed for installations such
as automated mining/excavation equipment, prisons,
detention cells, etc., requiring maximum protection
from vandalism.

Constructed from plate aluminum, the enclosure will
accept two (2) 2-piece cameras with fixed focal length
lenses. An impact resistant, .50" (12.7 mm) thick Lexan
window with Margard is supplied with the enclosure.

The unique “floating” camera sled is shielded from both
vibration and electricity from the enclosure body.

The HS5000 comes with a factory installed “interval”
wiper/washer unit mounted behind a protective “stone
guard” and is equipped with a 20 watt heater to main­tain internal temperatures. All HS5000 accessories op­erate at 12 VDC.

The HS5001 comes from the factory without a wiper/
washer or heater unit installed; however, three optional
heater units which operate at 120, 230 or 24 VAC, re­spectively, are available for use with the HS5001. Op­eration at 12 VDC is also possible when the 24 VAC
heater unit is installed.

HS5000

Heater: 20 watts
Wiper: 3 watts
Washer: 30 watts

HS5001

With heater unit installed:

120/230/24 VAC heater ----------- 40 watts
12VDC ------------------------------ 20 watts
(available if used with 24 VAC heater)

3.2 RECOMMENDED CABLE SIZE

HS5000

The following cable sizes are the minimum recom­mended for use with this enclosure (wiper/washer/
heater).

12 VDC at 53 watts

22 Awg 8 ft (2.43 m)
20 Awg 13 ft (3.96 m)
18 Awg 21 ft (6.40 m)
16 Awg 34 ft (10.36 m)

HS5001

The following cable sizes are the minimum
recommended for use with the HS5001 when used with
the 24 VAC heater unit installed operating at 12 VDC.

12 VDC at 20 watts

22 Awg 20 ft (6 m)
20 Awg 30 ft (9.14 m)
18 Awg 50 ft (15.24 m)
16 Awg 80 ft (24.38 m)

Cable requirements for HS5001 VAC operation are
listed in the table below–camera power considerations
not included because of the many variations possible.

Model Number Input Voltage Power Consumption Cable Size Cable Distance

EHWD10087 120 VAC 40 watts 20 Awg 1,773 ft (540.4 m)

at 60Hz 18 Awg 2,821 ft (859.8 m)

16 Awg 4,477 ft (1,364.6 m)

EHHK10087 24 VAC 40 watts 20 Awg 70 ft (21.3 m)

at 60Hz 18 Awg 112 ft (34.1 m)

16 Awg 179 ft (54.5m)

HTR40W230V2X2 230 VAC 40 watts 20 Awg 6,514 ft (1.985.5 m)

at 60Hz 18 Awg 10,364 ft (3,158.9 m)

16 Awg 16,449 ft (5,013.7 m)

2 Pelco Manual C489M-A (1/96)

4.0 INSTALLATION

4.2 HS5001 HEATER CONNECTION

Before installing the HS5000/HS5001, make certain that
the mounting surface is able to support the full load of
the enclosure plus all other equipment such as camera,
lens, etc.

NOTE: The fasteners required to secure the
enclosure to a mounting surface are not sup­plied.

4.1 HS5000 WIPER/WASHER/HEATER
CONNECTION

The wiper/washer/heater units are factory pre-wired for
12 VDC operation and only require a 12 VDC supply
(5 amp minimum) be connected to the red positive (+)
and black negative (-) leads provided at the rear of the
enclosure through the conduit hole.

A section of fluid tubing exits the enclosure also (1/8"
I.D. x 1/4" O.D. vinyl). This tube must be connected to
a supply of water and/or cleaning solution (which must
be compatible with GE Lexan with Margard).

Refer to Figure 1 for proper connections.

Heater connections for all models used with the HS5001
are wired the same. Refer to Figure 2 for proper wiring
connections.

The heaters are all thermostatically controlled. They
are activated ON at 40°F (4.44°C) and are activated
OFF at 60°F (15.56°C).

1
2
3
4
5
6
7
8
9

10

INPUT, AC HIGH
INPUT, AC LOW (NEUTRAL)

GROUND

HEATER

Figure 2. Wiring Diagram for HS5001 Heaters

Figure 1. HS5000 Wiper/Washer/Heater Connections

Pelco Manual C489M-A (1/96) 3

4.3 CAMERA/LENS INSTALLATION

4.5 ENCLOSURE MOUNTING

To install the camera/lens, perform the following steps:

1. Remove the lid by removing the eight (8) 10-32 x
1/2" socket head cap screws.

2. Remove two (2) 6-32 x 3/8" socket head cap
screws from the rear of the PC board. This will
allow the PC board to be pivoted out of the way.

3. Remove four (4) 8-32 x 5/8" socket head cap
screws that hold the camera sled to the enclosure.
These screws pass through the center of the isola­tion pads.

4. Remove the camera sled from the enclosure by
tilting the front end up and sliding the sled for­ward and out.

5. Attach the camera/lens assembly to the sled. The
front of the lens should not extend more than 1/8"
beyond the front of the sled. Place the nylon washer
(supplied) under the camera head and attach with
the 1/4-20 screw supplied.

6. Replace the camera/lens/sled assembly into the en­closure and attach it with the four (4) 8-32 x 5/8"
socket head cap screws.

Secure the enclosure to the mounting surface with suit­able fasteners (not supplied).

5.0 CARE AND MAINTENANCE

Regularly scheduled maintenance will help prolong the
operational life and appearance of the equipment.

Clean the viewing window regularly with a soft cloth,
using a mild, non-abrasive detergent and water solu­tion to help maintain picture clarity. (Note that clean­ing solution must be compatible with GE Lexan with
Margard.)

7. Replace with PC board and attach it with the two
(2) 6-32 x 3/8" socket head cap screws.

8. Route the camera head interconnect cable through
the 3/4" conduit hole behind each camera (in the
rear plate) and attach.

9. Replace the lid and attach with the eight (8)
10-32 x 1/2" socket head cap screws.

4.4 HS5001 HEATER INSTALLATION

1. Follow steps one (1) through four (4) of section

4.3 to remove the camera/lens sled.

2. Remove the “peel and stick” cover to expose the
adhesive backing on the heater pad and position
pad on bottom, front edge of sled (end of sled
closest to window).

3. Reinstall sled and route wires from heater to
terminal block; connect wiring per Figure 2 on
page 3.

4 Pelco Manual C489M-A (1/96)

6.0 EXPLODED ASSEMBLY DRAWING

Figure 3. HS5000/HS5001 Exploded Assembly Drawing

Pelco Manual C489M-A (1/96) 5

7.0 MECHANICAL PARTS LIST

The following parts list corresponds to the exploded assembly drawing in Figure 3.

Item Quantity Description Part Number

1 1 Gear, shaft, drilled HS50004055COMP
2 1 Heater blanket, 2" x 2" 24V, 40 W (not shown) EHHK10087
3 1 Bolt, 1/4" x 1-1/2" (not shown) HS500010000
4 1 Stone guard (not shown) HS500010005
5 1 Base plate HS50004001COMP
6 1 Side plate, right HS50004002COMP
7 1 Side plate, left HS50004003COMP
8 1 Window frame plate HS50004004COMP
9 1 Plate, lid HS50004005COMP
10 1 Plate, rear HS50004007COMP
11 1 Window, HS5000 HS50004008COMP

HS5001 HS50004009COMP

12 1 Plate, camera/lens, HS5000 HS50004020COMP

HS5001 HS50004021COMP
13* 1 Wiper arm HS50004050COMP
14* 1 Wiper shaft HS50004056COMP
15 1 Plate, motor mount wiper HS50004057COMP
16* 1 Squeegee, wiper (now shown) HS50004060COMP
17 4 Lordmount LOD100PD/4
18 1 PC board assembly, wiper/washer/heater (HS5000) PCB9000261ASSY

PC board assembly, W/O wiper/washer (HS5001) PCB9000301BASSY
19 2 NP spacer, 5/16 O.D. x .375", #10 clear SPA8542
20* 3 Washer spring (not shown) TV10000
21* 2 Motor mount TV10A4000COMP
22* 1 Shaft motor TV10A4001COMP
23* 1 Lens gear motor, molded TV300010001
24* 1 Lens motor w/300:1 reduction TV8001
25* 2 Bearing, flanged WW550010001
26* 1 Collar arm WW55004005COMP
27* 12 Vinyl tubing 1/8" I.D. x 1/4 O.D. x in. (not shown) WW6610007
28* 1 Pump, washer fluid, 12 VDC WW6610030
29* 1 Check valve (not shown) WW6610035
30* 1 Spray tube WW664015COMP
31* 1 Lock nut, 1/4-20 nylon (now shown) ZH1/420NUTCHN
32* 2 Cable clamp, 3/16" (not shown) ZH8911

* These parts are applicable to the HS5000 enclosure only.

6 Pelco Manual C489M-A (1/96)

8.0 SPECIFICATIONS

Input Voltage:

HS5000 12 VDC
HS5001 120/230/24VAC; optional

12VDC input if using 24VAC
heater unit.

Cable Entry: Two (2) .75" (1.91 cm) conduit

holes

Window: .5" (12.7 mm) thick, impact and

abrasion resistant Lexan

Camera Mounting: Removable camera sled with

isolation mounts (4)
Maximum
Camera/Lens:

Length 5.00" (12.7 cm)
Width: 2.00" (5.08 cm)
Height: 2.50" (6.35 cm)

Construction: Aluminum, 6061-T6 3/8" thick

plate

Mechanical Fastening

Finish: Polyester powder coat

Dimensions: See Figure 4

Weight: 10 lbs 10 oz (4.82 kg)

Shipping Weight: 12 lbs (5.44 kg)

Figure 4. HS5000/HS5001 Dimension Drawing

Pelco Manual C489M-A (1/96) 7

9.0 WARRANTY AND RETURN

INFORMATION

WARRANTY

Pelco will repair or replace, without charge, any merchandise proved
defective in material or workmanship for a period of one year after the date
of shipment.

Exceptions to this warranty are as noted below:

• Five years on FT/FR8000 Series fiber optic products.

• Three years on Genex

keyboard).

• Three years on Camclosure® and fixed camera models, except the

CC3701H-2, CC3701H-2X, CC3751H-2, CC3651H-2X, MC3651H-2,
and MC3651H-2X camera models, which have a five-year warranty.

• Two years on standard motorized or fixed focal length lenses.

• Two years on Legacy®, CM6700/CM6800/CM9700 Series matrix, and

DF5/DF8 Series fixed dome products.

• Two years on Spectra

ing when used in continuous motion applications.

• Two years on Esprit

wiper blades).

• Eighteen months on DX Series digital video recorders, NVR300

Series network video recorders, and Endura
network-based video products.

• One year (except video heads) on video cassette recorders (VCRs).

Video heads will be covered for a period of six months.

• Six months on all pan and tilts, scanners or preset lenses used in

continuous motion applications (that is, preset scan, tour and auto scan
modes).

Pelco will warrant all replacement parts and repairs for 90 days from the
date of Pelco shipment. All goods requiring warranty repair shall be sent
freight prepaid to Pelco, Clovis, California. Repairs made necessary by
reason of misuse, alteration, normal wear, or accident are not covered
under this warranty.

Pelco assumes no risk and shall be subject to no liability for damages or
loss resulting from the specific use or application made of the Products.
Pelco’s liability for any claim, whether based on breach of contract,
negligence, infringement of any rights of any party or product liability,
relating to the Products shall not exceed the price paid by the Dealer to
Pelco for such Products. In no event will Pelco be liable for any special,
incidental or consequential damages (including loss of use, loss of profit
and claims of third parties) however caused, whether by the negligence
of Pelco or otherwise.

The above warranty provides the Dealer with specific legal rights. The
Dealer may also have additional rights, which are subject to variation from
state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800)
289-9100 or [phone] to obtain a Repair Authorization number
(RA), and provide the following information:

1. Model and serial number

2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice
number

3. Details of the defect or problem If there is a dispute regarding the
warranty of a product which does not fall under the warranty conditions
stated above, please include a written explanation with the product
when returned.

Method of return shipment shall be the same or equal to the method by
which the item was received by Pelco.

®

Series products (multiplexers, server, and

®

, Esprit®, ExSite™, and PS20 scanners, includ-

®

and WW5700 Series window wiper (excluding

™

Series distributed

RETURNS

In order to expedite parts returned to the factory for repair or credit, please
call the factory at [phone] or [phone] to obtain an
authorization number (CA number if returned for credit, and RA number
if returned for repair).

All merchandise returned for credit may be subject to a 20% restocking
and refurbishing charge.

Goods returned for repair or credit should be clearly identified with the
assigned CA or RA number and freight should be prepaid. Ship to the
appropriate address below.

If you are located within the continental U.S., Alaska, Hawaii or Puerto
Rico, send goods to:

Service Department
Pelco
3500 Pelco Way
Clovis, CA 93612-5699

If you are located outside the continental U.S., Alaska, Hawaii or Puerto
Rico and are instructed to return goods to the USA, you may do one of the
following:

If the goods are to be sent by a COURIER SERVICE, send the goods to:

Pelco
3500 Pelco Way
Clovis, CA 93612-5699 USA

If the goods are to be sent by a FREIGHT FORWARDER, send the goods
to:

Pelco c/o Expeditors
473 Eccles Avenue
South San Francisco, CA 94080 USA
Phone: [phone]
Fax: [phone]

8 Pelco Manual C489M-A (1/96)