C459M5/90Original manual release.
C459M2/91Revision A. Manual revised to include corrected blower, heater, and
wiper motor wiring diagram.
C459M7/91Revision B. Manual revised to include new blower and heater wiring
diagram, and upgraded manual design.
C459M10/92Revision C. Revised blower and heater wiring diagram.
C459M-D1/95Revision D. Revised manual to include updated wiring diagrams as per
ECO# 94-105.
C459M-E1/96Revision E. Revised manual per ECO 95-431 to include new style wiper/
washer pump. See Section 6.0 and 7.0.
Pelco Manual C459M-E (1/96)iii
Page 4
(This page intentionally left blank.)
ivPelco Manual C459M-E (1/96)
Page 5
INSTALLATION/OPERATION MANUAL
MODEL EH6500 SERIES
ENVIRONMENTAL ENCLOSURE
1.0 WARNINGS
Prior to installation and use of this product, the following
WARNINGS should be observed.
1. Installation and servicing should only be done by
Qualified Service Personnel and conform to all Local codes.
2. Unless the unit is specifically marked as a NEMA
Type 3, 3R, 35, 4, 4X, 6 or 6P enclosure, it is designed for Indoor use only and it must not be installed where exposed to rain and moisture.
3. The product may bear the following marks:
This symbol indicates that dangerous voltage
constituting a risk of electric shock is present
within this unit.
4. Only use replacement parts recommended by
Pelco.
5. After replacement/repair of this unit’s electrical
components, conduct a resistance measurement
between line and exposed parts to verify the exposed parts have not been connected to line circuitry.
This symbol indicates that there are important
operating and maintenance instructions in the
literature accompanying this unit.
CAUTION:
TO REDUCE THE RISK OF ELECTRICAL
SHOCK, DO NOT REMOVE COVER. NO
USER-SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
RISK OF ELECTRIC SHOCK.
CAUTION:
DO NOT OPEN.
Please thoroughly familiarize yourself with the information in this manual
prior to installation and operation.
Pelco Manual C459M-E (1/96)1
Page 6
2.0 SCOPE
3.0 DESCRIPTION
The information contained within this manual covers
the EH6500 Series Environmental Enclosure.
Installation should be in accordance with all applicable
local and national electric codes, utilizing approved
materials only.
Please thoroughly familiarize yourself with the information in this manual prior to installation and operation.
The EH6500 Series offers an environmental enclosure
designed to accept ENG (Electronic News Gathering)
cameras which are used in a variety of applications.
The enclosure is constructed of 5052H32 aluminum and
opens from the rear by releasing the two latches.
Opening is assisted by dual gas springs, which securely
holds the lid when fully opened. If necessary, the lid
can be removed. The forward opening lid allows for
maximum accessibility for installation and camera/lens
adjustments. An adjustable camera sled has a built-in
elevation block that is removable and can be inverted
depending on the camera/lens utilized.
The EH6500 Series is available with a full complement
of factory and field installed accessories which include
a sun shroud, window wiper/defroster, lock kit, and thermal insulation. Heater and blower are standard features.
Figure 1. EH6500 Series Enclosure Dimension Drawing
2Pelco Manual C459M-E (1/96)
Page 7
4.0 INSTALLATION
4.1 BLOWER AND HEATER ELECTRICAL CONNECTION (IF APPLICABLE)
The heater and blower assemblies are factory pre-wired for power input and only require connection of power to the
terminal block. Refer to Figure 2, 3 or 4 for the proper connections.
80W @ 120VAC
80W @ 120VAC
37.5W DEFROSTER
120 VAC
5 34 2 1
1 2 5 6 73 4
LENS
VAC INPUT WIRING DIAGRAM
INPUT
80W @ 120VAC
80W @ 120VAC
37.5W DEFROSTER
120 VAC
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
11
12
13
14
15
16
17
1098
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
N.C.
8
S1
AC
AC
PCB9000255A
21
22
23
24
25
26
27
28
29
30
MOTOR
DIODE
BRIDGE
BLACKCOM
+
-
SOLENOIDPUMP
BLUE
N.O
.
WHITE
18
19
20
VIOLET
56
4
2
10
1
FAN
WASHER TRIGGER INPUT LINE
AC HIGH
AC NEUTRAL
GROUND
FAN
11
12
13
14
15
16
17
18
19
1098
5 34 21
LENS
1 2 56 73 4
20
AC HIGH
AC NEUTRAL
GROUND
NumberFunctionNumberFunction
1
2
3
4
5
6
7
8
9
10
Iris
Zoom
Focus
Lens Common
Manual Iris
Wiper On (Control)
Camera On
AC Input High
AC Input Neutral
Ground
11
Defroster
12
Defroster
13
Heater #2
14
Heater #2
15
Not Used
16
Heater #1
17
Heater #1
18
AC High
19
AC Neutral
20
Ground
21
PCB9000255A
22
23
24
25
26
27
28
29
30
Number
Function
21
22
23
24
25
26
27
28
29
30
Fan
Not Used
Not Used
Not Used
Fan
Wiper Trigger
Wiper Neutral
Connected to #6
Wiper High
Camera
Figure 2. Wiring Diagram for Blower and Heater, 120V
Pelco Manual C459M-E (1/96)3
Page 8
S
80W @ 230VAC
WHITE
WHITE
BLUE
N.O.
N.C.
S1
COM
MOTOR
BLACK
80W @ 230VAC
37.5W DEFROSTER
120 VAC
53421
12 56734
LENS
VAC INPUT WIRING DIAGRAM
VAC INPUT WIRING DIAGRAM
80W @ 230VAC
80W @ 230VAC
37.5W DEFROSTER
120 VAC
INPUT
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
11
12
13
14
15
16
17
1098
WHITE
18
19
20
FAN
VIOLET
56
4
2
1
FAN
WIPER TRIGGER INPUT LINE
AC HIGH
AC NEUTRAL
GROUND
8
10
AC+
DIODE
BRIDGE
AC
PCB9000255A
21
22
23
24
25
26
27
28
29
30
-
SOLENOID
PUMP
11
12
13
14
15
16
17
18
19
1098
53421
LEN
12 56734
20
AC HIGH
AC NEUTRAL
GROUND
NumberFunctionNumberFunction
1
2
3
4
5
6
7
8
9
10
Iris
Zoom
Focus
Lens Common
Manual Iris
Wiper On (Control)
Camera On
AC Input High
AC Input Neutral
Ground
11
12
13
14
15
16
17
18
19
20
Figure 3. Wiring Diagram for Blower and Heater, 230V
Not used
Defroster
Heater #2
Heater #2
Not Used
Heater #1
Heater #1
AC High
AC Neutral
Ground
21
PCB9000255A
22
23
24
25
26
27
28
29
30
Number
21
22
23
24
25
26
27
28
29
30
Function
Fan
Not Used
Not Used
Not Used
Fan
Wiper Trigger
Wiper Neutral
Connected to #6
Wiper High
Camera
4Pelco Manual C459M-E (1/96)
Page 9
37.5W @ 24VAC
WHITE
WHITE
37.5W @ 24VAC
37.5W DEFROSTER
24VAC
53421
LENS
VAC INPUT WIRING DIAGRAM
37.5W @ 24VAC
37.5W @ 24VAC
37.5W DEFROSTER
24VAC
125 673
4
INPUT
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
11
12
13
14
15
16
17
1098
CAP
RED
DIODE
BRIDGE
18
19
20
AC HIGH
AC NEUTRAL
GROUND
CAP
DIODE
BRIDGE
BLK
BLK
FAN
21
22
23
24
25
26
27
28
29
30
RED
FAN
PCB9000255A
11
12
13
14
15
16
17
18
53421
LENS
8910
12 56734
19
20
AC HIGH
AC NEUTRAL
GROUND
NumberFunctionNumberFunction
1
2
3
4
5
6
7
8
9
10
Iris
Zoom
Focus
Lens Common
Manual Iris
Wiper On (Control)
Camera On
AC Input High
AC Input Neutral
Ground
11
12
13
14
15
16
17
18
19
20
Defroster
Defroster
Heater #2
Heater #2
Not Used
Heater #1
Heater #1
AC High
AC Neutral
Ground
Figure 4. Wiring Diagram for Blower and Heater, 24V
21
22
23
24
25
26
27
28
29
30
PCB9000255A
Number
21
22
23
24
25
26
27
28
29
30
Function
Not used
Fan
Not used
Fan
Not Used
Not Used
Wiper Neutral
Connected to #6
Wiper High
Camera
Pelco Manual C459M-E (1/96)5
Page 10
4.2 INSTALLATION OF CAMERA/LENS
T o install the camera/lens, perform the following steps:
1. Open the lid by releasing the two latches at the
rear of the enclosure. The gas springs will securely
hold the lid in place when fully opened. If necessary, the lid can be removed.
4. Route the camera cables through the cable entry
boot and connect to the camera. Wire the enclosure according to the wiring diagram provided (see
Figure 2). Depending on the size of the cable bundle
coming into the enclosure, the cable entry boot can
be modified in the field. Horizontally cut the cable
entry boot one lip at a time until you have an adequate opening.
2. Remove the camera sled from the rail by loosening the two Phillips head screws and sliding the
sled to the rear. Attach the camera/lens with the
1/4-20 Phillips head screws provided.
NOTE: For cameras with low optical center
line or using a large diameter lens, remove and
invert the camera sled for proper positioning.
3. Replace the camera/sled assembly onto the rail and
slide along the rail to adjust the camera to maximum forward camera position; lock into place by
tightening the Phillips head screws.
IMPORTANT: Set the focus for the shortest
distance to extend the lens to the maximum
length before positioning the camera/lens combinations. This will ensure that the lens has
enough clearance and will not come in contact
with the window during focusing.
NOTE: For shipping purposes the cable entry boot is positioned inside the enclosure. Remove and reinstall the boot as shown.
Conduit knock-outs (1/2"-3/4") have been provided in
the bottom of the enclosure. When using conduit, plug
the remaining holes with the hole plugs provided.
5. Replace and/or close the lid and secure the latches.
6. Attach the enclosure to the appropriate mount or
pan and tilt using the instructions provided with
the mounting equipment.
6Pelco Manual C459M-E (1/96)
Page 11
4.3 ENCLOSURE MOUNTING - PAN/TILT
The EH6500 Series Enclosure can be mounted to a pan/
tilt assembly in addition to a wall or pedestal/ceiling
mount.
T o include the pan/tilt assembly in your configuration,
perform the following steps:
3. Secure the mount to a suitable load bearing surface. Use fasteners with a minimum 1/4-inch diameter.
4. Attach the pan/tilt to the mount. The pan/tilt control connector should be positioned towards the
building/mounting location. Note the “front” label
on the pan/tilt.
1. Select the appropriate mount (WM2000 with ST1
strut for wall mounting, PM2000/PM2010 for pedestal mounting) for the application.
NOTE: For maximum stability, use two (2)
ST1 struts.
2. Select the appropriate pan/tilt for the application.
Considerations must be made as to enclosure options, camera and lens selection, and environmental conditions. All of these will affect the pan/tilt
selection.
5.Install the camera/lens according to the instructions
in paragraph 4.2 of this manual.
6. Balance the enclosure/camera/lens load on the tilt
table. Adjust the positioning as needed to align the
mounting holes. A minimum of two 1/4-20 x 5/8"
fasteners must be used. Secure the enclosure to the
tilt table.
7. Make all necessary electrical connections. Be sure
to leave an adequate loop of cables between the
enclosure and the pan/tilt, and the enclosure and
the rigid mount to prevent binding and/or strain on
the cables (see Figures 5 and 6).
Figure 5 . Enclosure with Pan/Tilt and WM2000
Wall Mount with ST1 Strut
Pelco Manual C459M-E (1/96)7
Figure 6. EH6500 Enclosure with Pan/Tilt and
PM2000 Pedestal/Ceiling Mount
Page 12
4.4 SUN SHROUD ASSEMBLY
INSTALLATION (OPTIONAL)
The sun shroud provides air space between the sun
shroud and the enclosure to protect from direct rays of
the sun and reduces the internal temperature approximately 10-15°F (6°-10°C).
NOTE: Use the six (6) 10-32 x .375 Phillips
head screws and nylon washers from the enclosure assembly .
The WW6500 window washer assembly is designed to
allow the viewing window to be cleaned by a wiper
and cleaning solvent which is pumped from a reservoir.
To install the WW6500 window wiper assembly, perform the following steps.
T o install the sun shroud, perform the following steps:
1. Unlatch the enclosure lid and raise.
2. Remove the six (6) screws from the enclosure lid
(see Figure 7).
3. Align the screw holes in the sun shroud and enclosure lid.
4. Install the screws (and six SPA8467 spacers) as
illustrated in Figure 7.
1. Open the lid of the enclosure.
2. Remove the two large hole plugs located in the
bottom towards the front of the enclosure.
3. Remove the four (4) nuts/screws adjacent to the
plugs removed above.
4. Place the WW6500 wiper box up to the front/
bottom of the enclosure and align the four mounting holes of the above item with the four mounting
holes in the WW6500 and pull the control wires
through the holes opened by item 2 above. Then,
using the four screws provided with the WW6500,
connect the wiper box to the enclosure body.
5. Hard wire the purple wire exiting the wiper assembly to the wiper pump control wire.
6. Connect the white wire exiting the wiper assembly to terminal 27 of the circuit board.
7. Connect the blue wire exiting the wiper assembly
to terminal 28 of the circuit board.
8. Connect the black wire exiting the wiper assembly to terminal 29 of the circuit board.
9. Close the lid.
10. Attach the wiper arm assembly to the wiper shaft
on the front of the wiper box. The blade should be
positioned to the left side of the window. Attach
the wiper follower arm to the hex spacer to the left
of the wiper shaft.
11. Attach the fluid bottle to the back of the air box on
the rear of the enclosure. Connect the fluid tubing.
NOTE: ONLY FOUR OF SIX SCREWS ARE
ILLUSTRATED
Figure 7. Sun Shroud Assembly Diagram
8Pelco Manual C459M-E (1/96)
Page 13
5.0 CARE AND MAINTENANCE
Maintenance performed at regularly scheduled intervals will help prolong the operational life and appearance of the equipment.
1. Clean the window with a mild nonabrasive detergent in water and a soft cloth regularly to help maintain picture clarity.
2. Clean or replace the fiberglass filter pad in the chin
of the enclosure periodically. To replace or clean
the filter pad, perform the following steps:
6.0 WW6500 EXPLODED ASSEMBLY DIAGRAM
a.Remove the two Phillips head screw and pull
the filter assembly out of the enclosure for access to the filter.
b. Remove the wire screen and filter pad. Clean
the pad with water and mild detergent, dry
thoroughly , and reinsert or replace with a new
pad. (Replacement pads, part number
EH550010045, are available from Pelco.)
NOTE: FIGURE DOES NOT REPRESENT
CURRENT PUMP STYLE.
Figure 8. WW6500 Exploded View Assembly Diagram
Pelco Manual C459M-E (1/96)9
Page 14
7.0 WW6500 MECHANICAL PARTS LIST
ItemQtyDescriptionPart Number
13Bearing776003
21Diode, full brdg. rect., 8A 400VDIOPT40F
33Grommet 3/8" ID FOR 1/2" #2175GRO2175
41SwitchSWI1SM1
51Switch actuator with insulatorSWIJS138B
61UL transformer, PAC00 #14120TRF21162.00.0CM
71Arm, wiper, WW6500WW650010000
81Blade, wiper, WW6500, 9"WW650010001
91Valve, solenoid, 12VWW650010010
102Fitting, BARBXMNPTWW650010020
111Enclosure, wiper/washer, WW6500WW65004000COMP
121Bottle and cap, hangerWW6610004
1351Tubing Vinyl 1/4 ID x 3/8 OD x inchWW6610005
144Tubing, vinyl 1/8 ID x 1/4 OD x inchWW6610007
151Pin dowel, SS 1/4 x .750WW6610011
161Pump, fluid, washer, 12VDCWW 6610031
171Wiper shaft/follower arm assemblyWW661011COMP
181Bracket wiper motorWW664001COMP
191Roller plateWW664009COMP
201Bearing blockWW664010COMP
211Tube sprayWW664015COMP
221Motor, modified, wiper, 120 VACWW664017COMP
Not Shown1Motor, modified, wiper, 230 VACWW664020COMP
231Clevis, wiperWW65004024COMP
241Arm, wiper, followerWW65004028COMP
251NP spacer, 1/4 hex x .500, 4-40 TAPSPA8403
262Screw, 2-56 x 3/4" phil pan SSZH2-56X.750SPS
272Nut, hex 2-56 SSZH2-56NUTSH
282Washer, internal star #2 SSZH2LWSIS
293Screw, 4-40 x 3/8" pan phil SSZH4-40X.375SPP
301Washer, lock #4, internal tooth SSZH4LWSIS
311Set screw, 6-32 x 3/16" soc knur blackZH6-32X.12SS
324Screw, 8-32 x 5/8" pan phil SSZH8-32X.675SPP
334Washer, internal star #8 SSZH8LWSIS
342Screw, 10-32 x 1/2" pan phi SSZH10-32X.500SPP
358#10 Internal tooth lockwasher SSZH10LWSIS
364Nut, hex 10-32 SSZH10-32NUTSH
374Screw, 10-32 x 3/8" pan phil SSZH10-32X.375SPP
382Screw, 10-32 x 1" pan phil SSZH10-32X1.00SPP
391Set screw, 10-32 x 3/16" soc knur blackZH10-32X.1875
10Pelco Manual C459M-E (1/96)
Page 15
8.0 MODELS
EH6500-1Enclosure, Environmental with 120V
Heater and Blower
EH6500-2Same as EH6500-1, except 24V
EH6500-3Same as EH6500-1, except 230V
8.1 OPTIONAL ACCESSORIES
FACTORY INSTALLED
8.4 POWER REQUIREMENTS FOR
BLOWER, HEATER AND
ACCESSORIES
The blower, heater and defroster require 24 VAC, 120
V AC, or 230 VAC, 50/60 Hz single phase power source.
They use the following wattage when in operation:
liefs on bottom rear of enclosure conduit knockouts
Window:0.375-inch (0.953 mm) Lexan
Camera
Mounting:Removable camera sled with built-in
elevation block
Maximum
Camera/Lens
Length:29 in. (73.66 cm)
Maximum
Camera/Lens
Width:10 in. (25.4 cm)
CAUTION: When a single power source is
used for both the camera and accessories, the
camera power consumption must be taken into
consideration when determining the wire gauge.
The following cable sizes are the minimum recommended
for use with the combination of blower/heater/camera:
•22 Awg to 200 feet (60.96 m)
•20 Awg to 325 feet (99.06 m)
•18 Awg to 550 feet (167.64 m)
Pelco Manual C459M-E (1/96)11
Maximum
Camera/Lens
Height:13 in. (33.02 cm)
Construction:Aluminum
Finish:Polyester powder coat
Dimensions:See Figure 1
Weight:42 lbs (18.9 kg)
Page 16
10.0 WARRANTY AND RETURN
INFORMATION
WARRANTY
If a warranty repair is required, contact Pelco at (800)
289-9100 or (559) 292-1981 for a Repair
Authorization number (RA), and provide the following
information:
Pelco will repair or replace, without charge, any
merchandise proved defective in material or
workmanship for a period of one (1) year after the date
of shipment. Exceptions to this warranty are as noted
below:
•T wo (2) years on all standard motorized and fixed
focal length lenses.
•T wo (2) years on Legacy®, Intercept®, CM6700/
CM8500/CM9500/CM9750/CM9760 Matrix,
Spectra™, DF5 Series and DF8 Fixed Dome
products.
•Two (2) years on WW5700 series window wiper
(excluding wiper blades).
•Two (2) years on cameras.
•Six (6) months on all pan and tilts, scanners or pre-
set lenses used in continuous motion applications
(e.g., preset scan, tour and auto scan modes).
Pelco will warranty all replacement parts and repairs
for 90 days from the date of shipment. All goods for
warranty work shall be sent freight prepaid to our
Clovis, California facility. Repairs made necessary by
reason of misuse, alteration, normal wear, or accident
are not covered under this warranty. Pelco is not liable
for any incidental or consequential expenses or liability
incurred by the customer as a result of field repair,
installation, or any other reason.
1. Model and serial number
2. Date of shipment, P.O. number, Sales Order
number, or Pelco invoice number
3. Details of the defect or problem
If there is a dispute regarding the warranty of a product
which does not fall under the warranty conditions
stated above, please include a written explanation with
the product when returned.
Ship freight prepaid to:Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
Method of return shipment shall be the same as method
by which the repair item is received by Pelco.
RETURNS
In order to expedite parts returned to the factory for
repair or credit, please call the factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization
number (CA number if returned for credit, and RA
number if returned for repair). Goods returned for
repair or credit should be clearly identified with the
assigned CA/RA number and freight should be prepaid.
All merchandise returned for credit may be subject to
a 20% restocking and refurbishing charge.
Ship freight prepaid to:Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
The above warranty is in lieu of any other expressed or
implied warranty, condition, or guarantee by Pelco of
the equipment listed herein. Pelco makes no warranties
except for intended use and will not be liable for any
loss, damage, or costs arising, whether consequential
or incidental, from the use of said merchandise.
This warranty gives you specific legal rights. You may
also have additional rights, which are subject to variation
from state to state.
12Pelco Manual C459M-E (1/96)
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