Pelco • 300 W. Pontiac Way, Clovis • CA 93612-5699 USA • Pelco Online @ http://www.pelco.com
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 • DataFAX (800) 289-9108
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 • DataFAX (1-559) 292-0435
Page 2
CONTENTS
SectionPage
1.0 GENERAL ...................................................................................................5
1.1 IMPORTANT SAFEGUARDS AND WARNINGS ...............................5
BRequirements to Wire Power to Pan and Tilt Motors ........................11
CMaximum Cable Distances Using RB24 or RB115 Relay Boxes......11
DMechanical Parts List (Figure 14) .....................................................20
EMechanical Parts List (Figure 15) .....................................................22
FHardware Parts List (Figure 16) ........................................................24
REVISION HISTORY
Manual #DateComments
C342M-PSA1/97Original version.
9/97Revised Figure 17 to move note A from pin 30 to pins 9
12/97Changed ENGPT780-24P/PP to PT780-24P/PPPSA and
11/98Revised procedures in Section 5.0, Maintenance.
and 14. Revised Table A to show that pins 30 and 4 are
used for sync signal and that pins 9 and 14 are not
used on ENGPT780-24SL/P. Changed manual to new
format.
changed ENGPT780-24SL/P to PT780-24SL/PPSA.
Repaginated manual.
Pelco Manual C342M-PSA (11/98)3
3
Page 4
(This page intentionally left blank.)
4Pelco Manual C342M-PSA (11/98)
4
Page 5
1.0 GENERAL
1.1 IMPORTANT SAFEGUARDS AND WARNINGS
Prior to installation and use of this product, the following WARNINGS should be
observed.
1.Installation and servicing should only be done by qualified service personnel
and conform to all local codes.
2.The weight of the camera/lens and enclosure shall not exceed 52 lb (23.59 kg).
3.Only use replacement parts recommended by Pelco.
4.After replacement/repair of this unit’s electrical components, conduct a resistance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.
5.The installation method and materials should be capable of supporting four
times the weight of the enclosure, pan/tilt, camera and lens combination.
The product and/or manual may bear the following marks:
This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.
This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.
CAUTION:
RISK OF
ELECTRIC SHOCK.
DO NOT OPEN.
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER. NO USER-
SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSONNEL.
CAUTION:
Please thoroughly familiarize yourself with the information
in this manual prior to installation and operation.
Pelco Manual C342M-PSA (11/98)5
Page 6
2.0 DESCRIPTION
The PT780-24P/PPPSA and PT78024SL/PPSA pan/tilt units are designed for medium-duty, indoor/outdoor use.
The PT780-24P/PPPSA pan/tilt is designed for use with the EH4718L/WPSA and
EH4718L/PSA environmental enclosures.
The PT780-24SL/PPSA pan/tilt is designed for use with the EH4718LDB/WPSA
environmental enclosure.
Pelco’s RediLINK™ connector makes it simple and quick to install an enclosure.
The weight of the enclosure with camera and lens must not exceed 52 pounds
(23.56 kg).
You can easily remove the clamshell covers from the sides of the pan/tilt units to
access all internal parts without having to remove the camera enclosure. This makes
it easy to service the units and to adjust the pan and tilt limit stops.
2.1 MODELS
PT780-24P/PPPSAHeavy-duty, indoor/outdoor pan/tilt with preset positioning
PT780-24SL/PPSAMedium-duty, indoor/outdoor pan/tilt with preset positioning
capabilities. 24 VAC.
capabilities and 360° pan rotation. 24 VAC.
6Pelco Manual C342M-PSA (11/98)
Page 7
3.1 MOUNTING
3.0 INSTALLATION
NOTE:
To insure proper wiring and
operation of your equipment, it is recommended that you test the pan/tilt
unit and associated equipment in your
facility before installing it in the field.
Refer to Sections 3.2 through 3.4.
CAUTION:
The PT780
pan/tilt units are designed
for upright or inverted (base
up) operation. Never mount
the pan/tilt horizontally.
NOTE:
If you mount your pan/tilt unit
in the inverted position, you must install a rain cover (part number
90010019).
Attach the pan/tilt unit to a wall or ceiling mount. Follow the instructions that are
provided with the mount. Make sure the mounting surface and the selected mount
can support four times the combined weight of the pan/tilt unit and the camera
enclosure (including the camera and lens). The pan/tilt unit weighs approximately
21.5 pounds (9.68 kg). Refer to the manuals for your enclosure, camera, and lens
for the weights of those items.
Proceed to Section 3.2, ENCLOSURE INSTALLATION.
3.2 ENCLOSURE INST ALLATION
Attach the camera enclosure to the pan/tilt unit. Follow the instructions that are
provided with the enclosure.
Proceed to Section 3.3, ELECTRICAL INSTALLATION.
3.3 ELECTRICAL INSTALLATION
3.3.1 LRD41A11-X Legacy Receiver/Drivers
WARNING:
damage to the wiper, if your
To prevent
Connect the 37-pin round connector from the pan/tilt unit to the mating connector
on the receiver/driver.
enclosure has one, AC high
to turn on the wiper (pin 25
of the 37-pin connector) must
come from the same circuit
that provides power to the
wiper (pin 15 of the 37-pin
connector). This is because
the wiper and the on/off control share the same AC neutral (pin 16). See Figure 2.
Pelco Manual C342M-PSA (11/98)7
Page 8
3.3.2 All Control Equipment Except
LRD41A11-X Legacy Receiver/Drivers
Make the interconnecting cable to link the 37-pin round connector from the pan/tilt
unit to the control equipment.
For cable requirements, refer to the following tables:
Table A:Connector Pin Designations
Tables B and C:Requirements to Wire Power to Pan and Tilt Motors
To determine the size of wire to use for enclosure power (pins 15 and 16), add
together the wattage of the camera and the wattage of the window wiper (if the
enclosure has a wiper). The wattage of the wiper is 25 watts.
If the pan/tilt has the optional heater blanket, the heater blanket requires 40 watts of
power (pins 31 and 32).
The following are some recommended common installation practices:
•For unshielded conductors, use jacketed, stranded, multiconductor cable, with
additional conductors than needed for future servicing and/or additions. Use
color-coded conductors for ease of wiring and to identify functions at a later
date.
•Keep a wiring diagram with the system for later reference.
Refer to Figure 1 and the following steps to construct the end of the cable that
connects to the pan/tilt unit:
WARNING:
To prevent
damage to the wiper , if your
enclosure has one, AC high
to turn on the wiper (pin 25
of the 37-pin connector)
must come from the same
circuit that provides power to
the wiper (pin 15 of the 37pin connector). This is because the wiper and the on/
off control share the same
AC neutral (pin 16). See Figure 2.
1.Slide the unshielded and coaxial cables through the cable shell and rubber
boot.
2.Strip one inch of the jacket from the cables.
3.For the unshielded conductors, strip 1/8 inch of insulation from the individual
wires.
4.For the coax, unwrap the braid and twist it into a single conductor. Strip 1/8
inch of insulation from the center conductor. If you are using two coax cables
- one for video output and one for camera synchronization - twist the braid
from the two coax cables together.
5.Insert the end of each wire into a socket and crimp the end of the socket over
the wire’s insulation. This provides strain relief for the bare wire. Then crimp or
solder the bare wire to the socket.
6.Refer to Table A and push each socket into the proper hole of the 37-pin connector until it snaps into place. Once a socket snaps into place, it can not be
removed without a special AMP tool.
7.Slide the cable shell down the cabling and screw it to the 37-pin connector.
8.Screw the cable clamp to the cable shell.
9.Connect the 37-pin connector to the mating connector on the pan/tilt unit.
10. To make a watertight assembly, use RTV silicone (such as Bostik #9732 or
equivalent) on both sides of the connector to fill any gaps between the cable
clamp, shell, and cable.
Proceed to Section 3.4, PAN AND TILT LIMIT STOP ADJUSTMENTS.
Table B. Requirements to Wire Power to Pan and Tilt Motors
Maximum Cable Length*
Wire Size6 Conductors**7 Conductors***
24 VAC
PT780-24P Models
20 AWG59 ft. (17.98 m)118 ft. (35.96 m)
18 AWG94 ft. (28.65 m)188 ft. (57.30 m)
16 AWG149 ft. (45.41 m)298 ft. (90.83 m)
NOTE:
Operation of the pan/tilt unit
at lower than 24 VAC will result in
reduced load and speed capability.
Table C. Maximum Cable Distances Using RB24 or RB115 Relay Boxes
* Cable distances are based on:
26.4 VAC output from the controller and
10% cable loss with both motors (pan and tilt) running simultaneously
** Six conductors for operating pan and tilt motors:
Pin number in 37-pin connectorFunction
3Left
7Right
6Down
5Up
1Motor Common
8Safety Ground
*** Same as six conductors except uses two wires for motor common.
Wire SizeMaximum “A”Maximum “B”
20 AWG*5,800 ft. (1,768 m)
18 AWG8,250 ft. (2,515 m)Use Table B
16 AWG13,000 ft. (3,962 m)
DistanceDistance
CONTROL
A
RELAY
BOX
B
REQUIRED EXTERNAL
POWER SUPPLY
* Not recommended for reliable service between control and relay box..
Pelco Manual C342M-PSA (11/98)11
Page 12
3.4 PAN AND TILT LIMIT STOP ADJUSTMENTS
1.Remove the covers.
a.Refer to Figure 3 and remove the Phillips screw on each side of the pan/
tilt unit.
b.Refer to Figure 4 and place your hands under the cover halves. Exert a
strong, upward force to release the covers from their internal latching devices.
c.Refer to Figure 5 and pull the cover halves away from the pan/tilt unit.
d.Set the covers down or hang them by the eyelets inside the covers (refer
to Figure 6). The wire and hook on which to hang the covers is not provided.
Figure 3. Removing the Screws
Figure 5. Removing the Covers
Figure 4. Releasing the Covers
Figure 6. Hooking Cover Halves
12Pelco Manual C342M-PSA (11/98)
Page 13
2.Adjust the tilt limit stops.
Refer to Figure 7 for the location of the tilt limit stops (item 7). Turn the control
unit on and tilt the unit to the desired up position.
Move the up limit cam until it touches the limit switch actuator. Push the cam
against the actuator until it clicks, indicating that the limit switch has opened.
Apply Lock-Tite™ to the set screw (item H) and tighten the screw on the cam.
Operate the pan/tilt to the desired down position.
Move the down limit cam until it touches the limit switch actuator. Push the
cam against the actuator until it clicks, indicating that the limit switch has
opened. Apply Lock-Tite™ to the set screw (item H) and tighten the screw on
the cam.
4
5
6
7
8
D
C
B
A
9
H
G
F
E
10
3
2
1
Figure 7. Tilt Limit Adjustment
Pelco Manual C342M-PSA (11/98)13
Page 14
3.Adjust the pan limit stops.
NOTE:
The SL model does not have
pan limit stops.
CAUTION:
or remove the center stop.
It is for protection of wiring
inside the pan/tilt unit. If the
center stop is loosened or
removed, the wiring inside
the pan/tilt unit will be damaged.
Refer to Figure 8 for the location of the pan limit stops. Turn the control unit on
and pan the unit to the desired right limit stop.
Move the right limit stop until it touches the limit switch actuator. Push the stop
against the actuator until it clicks, indicating that the limit switch has opened.
Tighten the screw on the stop.
Operate the pan/tilt unit to check for exact positioning and adjust the stop if
necessary.
Operate the pan/tilt to the desired left limit stop.
Never loosen
Move the left limit stop until it touches the limit switch actuator. Push the stop
against the actuator until it clicks, indicating that the limit switch has opened.
Tighten the screw on the stop.
Operate the pan/tilt unit to check for exact positioning and adjust the stop if
necessary.
Proceed to Section 3.5, FINAL INSTALLATION.
00084
Figure 8. Pan Limit Adjustment
14Pelco Manual C342M-PSA (11/98)
Page 15
3.5 FINAL INSTALLATION
1.If the pan/tilt is installed in an inverted position, refer to Figure 9 and apply
RTV silicone (such as Bostik #9732 or equivalent) to the shaded areas of the
covers.
2.Replace the covers.
a.Refer to Figure 10 and grasp one cover half in each hand and position
the covers on each side of the pan/tilt unit.
b.Bring the two cover halves together, aligning the two pins in one cover
half with the mating holes in the other cover half.
c.When the cover halves are together, press downward, as shown in Fig-
ure 11, to force the covers into their latches.
d.Replace the screws in the covers.
3.If the pan/tilt is installed in an upright position, refer to Figure 12 and apply RTV
silicone (such as Bostik #9732 or equivalent) to the shaded areas of the covers.
APPLY SILICONE SEALANT TO SHADED
AREAS BEFORE FINAL ASSEMBLY OF COVERS.
Figure 9. Silicone Application Locations for Inverted Unit
00083
Figure 10. Replacing the Cover Halves
Pelco Manual C342M-PSA (11/98)15
Page 16
00082
Figure 11. Securing the Cover Halves
Figure 12. Silicone Application Location for Upright Unit
16Pelco Manual C342M-PSA (11/98)
Page 17
4.0 OPERATION
Refer to the manual for your control equipment for operating the pan/tilt unit.
If your enclosure has the heater blanket option, it is thermostatically controlled to
turn on at 40°F (4.44°C) and turn off at 60°F (15.56°C). The heater blanket allows
operation of the pan/tilt unit to -50°F (-45.56°C).
5.0 MAINTENANCE
If you need to remove the enclosure, protect the RediLINK™ connector area against
moisture, dust, dirt, etc. Failure to do so could result in a bad connection. Also,
damage to the pan/tilt unit or enclosure could occur when power is turned on.
The following servicing should be done every six months with average use.
1.Remove the PT780’s outer casing. (Refer to step 1 under Section 3.4, PAN
AND TILT STOP LIMIT ADJUSTMENTS.)
2.Inspect the gaskets around the cover, tilt shaft, and spindle for damage.
3.Refer to Figure 13. It shows the parts locations of the tilt assembly. Look for
similar orientations of parts when adjusting the pan assembly.
H
G
Figure 13. Pan/Tilt Adjustments
4.Check the backlash adjustment.
Backlash is the slack or binding in a pan and tilt base mount. Determine back-
lash by lifting the mount assembly, grasping the base, and wiggling it. There
should not be any play or binding between the gear (A) and worm drive (B).
Play or binding indicates a backlash problem.
•One backlash problem involves a worm and worm gear connection loose
enough to cause slipping or tight enough to cause binding.
•The second involves a too-loose or too-tight chain, usually causing symptoms
similar to the worm and worm gear problem—slipping or binding.
a.Verify that the worm drive (B) is fully seated in the worm gear (A). If it is not:
(1) Locate the worm-driven gear for either the pan or the tilt motor linkage.
Loosen the three hex screws (F) holding the worm in place, but leave
enough thread in place to hold the assembly on the mount.
(2) Using your thumbs, gently move the worm forward or pull the assembly
back from the worm gear to either tighten or loosen the gear spacing to
the worm gear. Move the base of the pan and tilt to check the adjustment.
(3) If you get movement in the base, press a finger down in the middle of the
worm assembly. If you get no movement in the base, use your thumb
and forefinger to pull the worm assembly back until you get movement.
(4) When the spacing is correct, tighten the hex screws. Start with the middle
screw to ensure proper spacing.
(5) Remove the screw (C) in the gear train nut (D).
(6) Tighten the gear train nut to remove any play.
Pelco Manual C342M-PSA (11/98)17
Page 18
(7) Line up the hole in the gear train nut with the nearest hole in the gear
train bracket (E).
(8) Replace the screw.
b.Refer to Figure 13. Adjust chain tension, if needed:
(1) Locate the pan or tilt motor on the assembly . Loosen the hex screws (G)
that hold the motor to its mounting bracket. Depending on which motor
assembly you are adjusting, there will be either three (pan) or four (tilt).
(Only two screws are shown in Figure 13.)
(2) Using a screwdriver, pry the motor down at H to tighten for the correct
chain tension. (You should not be able to freely move the motor with your
finger, nor should it be so tight that it will not move at all as this usually
leads to binding.)
(3) Tighten the hex screws.
c.Using a controller, you should now be able to move the PT780 without loose-
ness or binding. If you have any problems, contact Pelco’s Technical Support
Department.
5.Lubricate the chains. Use a Teflon chain lubricant, such as TriFlon™.
6.Replace the covers. (Refer to step 2 under Section 3.5, FINAL INSTALLATION.) When you reinstall the covers, apply new silicone sealant as shown in
Figures 9 and 12.
18Pelco Manual C342M-PSA (11/98)
Page 19
6.0 EXPLODED ASSEMBLY DIAGRAMS
Figure 14. Exploded Assembly Diagram of Mechanical Parts
Pelco Manual C342M-PSA (11/98)19
Page 20
Table D. Mechanical Parts List (Figure 14)
ItemQuantityDescriptionPart Number
11Cover, pan side9064003COMP
22Ball studPT180410000
32Ball stud bracket9064010COMP
41Pan motor, 24 VAC5708007
51Pan motor gearhead1758006
61Pan motor sprocket5804010ACOMP
71Pan motor bracket9064006COMP
81Tilt preset potentiometerPOTP010.0K*
F12Split lock washer, #10ZH10LWSSL
G3Screw, 2-56 x 3/8-inch, pan head, PhillipsZH2-56X.375SRS
H3Internal star washer, #2ZH2LWSIS
I9Screw, 4-40 x 3/8-inch, pan head, PhillipsZH4-40X.375SPP
J25Internal star washer, #4ZH4LWSIS
K2Screw, 8-32 x 1/4-inch, pan head, PhillipsZH8-32X.250SPP
L2Internal star washer, #8ZH8LWSIS
M8Screw, 2-56 x 7/16-inch, pan head, PhillipsZH2-56X.437SPP
N12Screw, 6-32 x 1/2-inch, flat head, PhillipsZH6-32X.500FPF
O2Bolt, 1/4-20 x .625-inch, flat head, PhillipsZH1/420X.625SFS
P2Screw, 4-40 x 5/8-inch, pan head, PhillipsZH4-40X.625SPP
Q2Roll pinZHPIN3/31X3/4R
R6Allen bolt, 1/4-20 x 1/2-inchZH1/420X1.50SS
W14Screw, 4-40 x .250-inch, pan head, PhillipsZH4-40X.250SPP
X2Screw, 6-32 x .375-inch, pan head, PhillipsZH6-32X.375SPP
Y3Allen bolt, 1/4-20 x 3/4-inchZH1/420X.750SS
Z3Bolt, 1/4-20 x 3/4-inch, flat head, PhillipsZH1/420X.750SFS
FF1Tilt shaft gasket90010014
GG1Set screw, 6-32 x 3/16-inchZH6-32X.187S
HH4Screw, 8-32 x 2 1/2-inch, pan head, Phillips,ZH8-32X2.50CPS
II4Flat washerZH932X1.75X130
JJ4Split lock washer, #8ZH8LWSSL
KK4Hex nut, 8-32ZH8-32NUTSH
LL1Spindle cover gasket90010003
MM1Spindle mount gasket90010012
NN3Screw, 10-32 x 3/4-inch, pan head, PhillipsZH10-32X.750SPP
PP2Allen bolt, 1/4-20 x .625-inchZH1/420X.625CS
24Pelco Manual C342M-PSA (11/98)
Page 25
7.0 WIRING DIAGRAM
Figure 17. PT780-24P/PPPSA and PT780-24SL/PPSA Wiring Diagram
Pelco Manual C342M-PSA (11/98)25
Page 26
8.0 SPECIFICATIONS
MECHANICAL
Pan Rotation:Movement in horizontal plane:
0-355°
0-360° (SL model only)
Pan Speed:9°/sec +/-1° (no load condition)
Tilt Rotation:90° down from horizontal
Tilt Speed:3°/sec +/-.5° (no load condition)
Torque Output:23.8 ft. lb (32.3 N
Maximum Load:52 lb (23.55 kg) at specified torque
Pan/Tilt
Drive System:Delrin™ worm gear. Ground and polished stainless steel worm
Pan/Tilt Bearings: Roller thrust bearings and bronze Oilite bushings
Lubricants
Bearings:NLGI #2; Lithium complex grease fortified with molybdenum
Chain:Teflon chain lubricant (for example, TriFlon™)
Braking: Friction
ELECTRICAL
Input Voltage:24 VAC, 50/60 Hz
vA Required:Input Voltage24 VAC
Maximum Current: 2 amps per conductor (SL models only)
Connectors:Amp CPC type, mate supplied (37 pins)
60° up from horizontal
.
m) at rated voltage and 75° (23.9°C)
Pan21.6 vA (.9 A)
Tilt24 vA (1 A)
Total vA Required 45.6 vA (1.9 A)
Motor TypeSingle phase, instantaneous reversing, induction type. 120
(Design and product specifications subject to change without notice.)
26Pelco Manual C342M-PSA (11/98)
Page 27
Figure 18. PT780-24P/PPPSA and PT780-24SL/PPSA Dimension Drawing
Pelco Manual C342M-PSA (11/98)27
Page 28
9.0 WARRANTY AND RETURN INFORMATION
WARRANTY
Pelco will repair or replace, without charge, any merchandise proved defective in
material or workmanship for a period of one year after the date of shipment. Exceptions to this warranty are as noted below:
•Three years on Genex™ Series (multiplexers, server, and keyboard).
•Two years on all standard motorized and fixed focal length lenses.
•Two years on Legacy
CM9750/CM9760 Matrix, Spectra®, DF5 Series and DF8 Fixed Dome products.
•Two years on WW5700 series window wiper (excluding wiper blades).
•Two years on cameras.
•Six months on all pan and tilts, scanners or preset lenses used in continuous
motion applications (that is, preset scan, tour and auto scan modes).
Pelco will warranty all replacement parts and repairs for 90 days from the date of
Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to
Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration,
normal wear, or accident are not covered under this warranty.
Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the specific use or application made of the Products. Pelco’s liability for
any claim, whether based on breach of contract, negligence, infringement of any
rights of any party or product liability, relating to the Products shall not exceed the
price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable
for any special, incidental or consequential damages (including loss of use, loss of
profit and claims of third parties) however caused, whether by the negligence of
Pelco or otherwise.
The above warranty provides the Dealer with specific legal rights. The Dealer may
also have additional rights, which are subject to variation from state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or
(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the
following information:
1.Model and serial number
2.Date of shipment, P.O. number, Sales Order number, or Pelco invoice number
3.Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under
the warranty conditions stated above, please include a written explanation with the
product when returned.
Ship freight prepaid to:Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
Method of return shipment shall be the same or equal to the method by which the
item was received by Pelco.
RETURNS
In order to expedite parts returned to the factory for repair or credit, please call the
factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA
number if returned for credit, and RA number if returned for repair). Goods returned
for repair or credit should be clearly identified with the assigned CA/RA number and
freight should be prepaid. All merchandise returned for credit may be subject to a
20% restocking and refurbishing charge.
Ship freight prepaid to:Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
28Pelco Manual C342M-PSA (11/98)
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.