Pelco 410 User Manual
NEWAGE 410
SERVICE MANUAL
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS BL4 OLS
Tel:++44(0)1204 854650
Fax:++44(0)1204 854663
E-mail service@winget.co.uk
www.winget.co.uk
SERIES AXLE
U.K.
CONTENTS
INTRODUCTION
GENERAL DESCRIPTION
IDENTIFICATION
GENERAL SERVICE INFORMATION
EXPLODED VEIW/PARTS LIST
SECTION A PINION CARTRIDGE
SECTION B DIFFERENTIAL ASSEMBLY
SECTION C PLANET CARRIER ASSEMBLY
SECTION D HUB, AXLE STUB AND AXLE ARM ASSEMBLY
SECTION E BRAKES
SECTION F SETTING UP CROWNWHEEL AND PINION
SECTION G SPIRAL BEVEL GEAR TOOTH CONTACTS
Section 1
INTRODUCTION
Introduction
Winget Limited gratefully acknowledge the assistance given by Newage Transmissions
Limited in the preparation of this manual, however neither Winget Limited or Newage
Transmissions can be held responsible for any errors or ommissions.
The procedures described within this manual should enable experienced service
personel to strip, repair and re-build Newage 410 series axles fitted to Winget 4S range
site dumpers in a safe and competant manner. The procedures are not intended to be
used by personnel who are unfamiliar with the product or mechanically inexperienced.
It is assumed that personnel are aware of the Health and Safety Regulations which
should be applied but the following should act as a reminder.
Whenever possible any repairs or service should be carried out in a clean environment.
If work must be carried out on site or in the field steps should be taken to ensure that dirt
or foreign materials cannot enter the assembly.
Ensure all work tools are in good condition and only use the correct tool for the job in
hand.
Always wear safety spectacles when using soft or hard faced hammers, chisels, drifts or
when using air tools. Wear safety spectacles when cleaning components or when
grinding.
Do not misuse air lines and be aware of the damage compressed air can cause if
misused.
Always make sure lifting equipment is in good condition and the Safe Working Load
exceeds the weight of the component to be lifted.
Always use suitable supports i.e. axle stands or baulks of timber in conjuction with
hydraulic jacks etc. Never rely on hydraulic jacks alone to support a machine.
Be aware of hot surface temperatures and take care when draining hot oils. Always
dispose of waste oils in accordance with local and national regulations.
Whenever possible always disconnect the battery or battery isolator when working on the
machine to prevent electrical shorts and unauthorised starting.
Refer to the operators handbook for a guide to the correct sequence for assembling
components and sub-assemblies.
Oils, fuels, silicone sealer etc can cause skin diseases if allowed to contaminate the skin.
Always apply barrier creams, wear suitable protective clothing or when contamination is
unavoidable clean the area with soap and water as soon as possible. Do not use thinners
or other solvents to clean skin.
Health and Safety is a matter of common sense. If common sense is applied correctly
the risk of accidents can be reduced.
Spares for Newage Axles fitted to Winget Equipment can only be obtained from Winget
Limited or one of our authorised distributors and not from Newage Transmissions
Limited. Always quote your machines serial number and model together with axle serial
number and model when ordering spare parts.
410 Series axles are designed to operate under arduous conditions and providing they
are regularly and correctly maintained they will provide long trouble free service.
Whilst every effort is made to ensure the contents of this manual are accurate Winget
Limited and Newage Transmissions reserve the right to alter specification without prior
notification and certain sections of this manual may then no longer apply.
Section 2
GENERAL
DESCRIPTION
General Description
The 410 series is a double reduction drive axle with integral long life oil immersed
multiplate disc brakes.
Housed within the central housing is the spiral bevel crownwheel and pinion assembly.
The crownwheel is mounted on a four pinion differential.
The planetary reduction gears and brake plates are housed within the ends of the axle
arms.
The axle half shafts are fully floating and the wheel hubs run on opposed taper roller
bearings.
The approximate weight is 220KG (485lb).
Section 3
IDENTIFICATION
Identification
A plate is attached to the centre housing of each axle on which are stamped details of the
axle specification (see illustration below) and the axle serial number.
If you require spares, both numbers on the plate should be quoted together with the
machine model and serial number.
The model number allocated to each axle describes the basic specification as follows:-
Axle Model Fixed Pads Code Number
Series
410 R F 14 W131
Rigid Drive Reduction Ratio
14.8:1
Section 4
GENERAL SERVICE
INFORMATION
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