Pego ECP300 Expert U VD Series, ECP300 EXPERT VD Series, ECP300 Expert U VD 6, ECP300 Expert U VD 12, ECP300 Expert VD 4 Use And Maintenance Manual
...
READ AND KEEP
REV. 01
-
12
ECP300 EXPERT
ENG
Use and maintenance manual
ELECTRICAL BOARDS FOR REFRIGERATING INSTALLATIONS
ECP300 EXPERT
Thanks for choosing this PEGO electrical panel.
This manual gives detailed information on installation, use and maintenance of ECP300
EXPERT series electrical panels and special version. Our products are designed and built
in compliance with current standards, on the specific field of refrigeration and conditioning
systems. A different use is allowed respecting the working conditions for which the panel is
designed and made.
Before using the panel it’s suggested to fully read this manual paying special attention to
the highlighted parts with the simbology descripted below:
This symbol is used to focus on notes concerning installation, use and
maintenance operations
This symbol is used to focus on important notes
This symbol is used to indicate the prohibition to do the shown operation
USE AND MAINTENANCE MANUAL
Index
CONTENTS
ECP300 EXPERT
INTRODUCTION
Pag. 4 1.1 General
TECHNICAL CHARACTERISTICS
Pag. 5 2.1 Product ID codes
Pag. 6 2.2 Product series - Technical characteristics
Pag. 8 2.3 Overall dimensions
Pag. 9 2.4 Identification data
Pag. 10 2.5 Transport and storage
Pag. 11 2.6 Warranty
INSTALLATION
Pag. 12 3.1 Standard assembly kit
Pag. 12 3.2 Mechanical assembly
Pag. 17 3.3 Electrical wirings
Pag. 18 3.4 Front panel connections
Pag. 19 3.5 Verifications before use
Pag. 20 3.6 Compressor motor circuit breaker calibration
Pag. 21 3.7 Electrical panel closing
FUNCTIONS
Pag. 22 4.1 ECP300 Expert panel functions
DATA PROGRAMMING
Pag. 23 5.1 Control panel
Pag. 23 5.2 Front keypad
Pag. 24 5.3 LED Display
Pag. 25 5.4 General
Pag. 25 5.5 Key to symbols
Pag. 25 5.6 Setting and displaying the set points
Pag. 26 5.7 Level 1 programming. (User Level)
Pag: 27 5.8 List of Level 1 variables
Pag. 27 5.9 Level 2 programming. (Installer Level)
Pag. 29 5.10 List of Level 2 variables
Pag. 30 5.11 Switching on the ECP300 Expert electrical panel
Pag. 30 5.12 Compressor activation/deactivation conditions
Pag. 30 5.13 Manual defrosting
Pag. 31 5.14 Pump-Down function
Pag. 32 5.15 Password protection
OPTIONAL KIT
Pag. 32 6.1 TeleNET monitoring / supervision system
Pag. 32 6.2 Net configuration with Modbus-rtu protocol
Pag. 33 6.3 Alarm/AUX relay / TeleNET switching
TROUBLESHOOTING
Pag. 38 7.1 Alarm codes
Pag. 39 7.2 Troubleshooting
MAINTENANCE
Pag. 38 8.1 General security rules
Pag. 39 8.2 Maintenance
Pag. 39 8.3 Spare parts
ALLEGATI / APPENDICES
Pag. 40 A.1 EC declaration of conformity
Pag. 41 A.2 TeleNET network connection diagram
Pag. 42 A.3 Part list
Rev. 01-12
CHAP. 1
CHAP. 2
CHAP. 3
CHAP. 4
CHAP. 5
CHAP. 6
CHAP. 7
CHAP. 8
Pag. 3
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAPTER 1: INTRODUCTION
CHAP. 1 - Introduction
GENERAL
DESCRIPTION:
A line of power and control panels for refrigeration systems with three-phase compressor or
to control only the three-phase evaporating unit, for the complete management of the room.
Magnetothermic protection and motor circuit breaker for the compressor accessible from the
front panel linked to an innovative form makes it a perfect and functional choice.
ECP300 Expert VD
A line of power and control panels for refrigeration plants with three-phase compressor up to
7.5 HP, for the complete management of the room.
Different range of power combined with the various options allow the choice of an “AD HOC”
panel for the system.
APPLICATIONS:
- Complete management of three-phase refrigerating systems up to 7,5 HP static or
ventilated, with off-cycle or electrical defrosting.
ECP300 Expert U VD
A line of power and control panels for refrigeration systems to control only the three-phase
evaporating unit where units are served by a central refrigerator or remote condenser unit.
Different range of power combined with the various options allow the choice of an “AD HOC”
panel for the system.
APPLICATIONS:
- Control of evaporating unit with electrical defrost up to 12 kW.
- Remote control for compressor enable to be linked with a power panel.
Pag. 4
USE AND MAINTENANCE MANUAL
CHAPTER 2:
TECHNICAL CHARACTERISTICS
CHAP. 2 - Technical characteristics
ECP300 EXPERT
PRODUCT ID CODES
(*) Code available on request
Panels line ECP300 Expert VD 4 series
Siemens components
PEGO identification codes
110300EVD401 (*) 1,1-1,6A
110300EVD402 1,4-2A
110300EVD403 1,8-2,5A
110300EVD404 2,2-3,2A
110300EVD405 2,8-4A
110300EVD406 3,5-5A
110300EVD407 4,5-6,3A
110300EVD408 5,5-8A
110300EVD409 7-10A
110300EVD410 (*) 9-12A
Compressor motor
circuit breaker range
PEGO identification codes
110300EVD421 (*) 1-1,6A
110300EVD422 1,6-2,5A
110300EVD423 2,5-4A
110300EVD424 4-6,3A
110300EVD425 6-10A
Telemecanique components
Compressor motor
circuit breaker range
Panels line ECP300 Expert VD 7 series
Siemens components
PEGO identification codes
110300EVD701 (*) 5,5-8A
110300EVD702 (*) 7-10A
110300EVD703 9-12,5A
110300EVD704 11-16A
110300EVD705 14-20A
Compressor motor
circuit breaker range
PEGO identification codes
110300EVD721 (*) 6-10A
110300EVD722 9-14A
110300EVD723 13-18A
Telemecanique components
Compressor motor
circuit breaker range
Panels line ECP300 Expert U VD series
Siemens components
PEGO identification codes
110300EUVD01 6kW
110300EUVD02 12kW
Heaters electrical
defrost
Telemecanique components
PEGO identification codes
110300EUVD21 6kW
110300EUVD22 12kW
Heaters electrical
defrost
Rev. 01-12
Pag. 5
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Box dim
ensions
400x300x135 mm
400x300x135 mm
Weight
9 Kg 10 Kg
Protection rating
IP65 IP65
Power supply
400Vac ±10% 50/60Hz
400Vac ±10% 50/60Hz
Load type
3-
phase
3-
phase
Working temperature
-
5 ÷ + 40 °C
-
5 ÷ + 40 °C
Storage temperature
-25 ÷ +55
°C -
25 ÷ +55 °C
Relative ambient humidity
From 30% to 95% RH w/out condensate
From 30% to 95% RH w/out condensate
Altitude
< 1.000 m
< 1.000 m
Main switch / general protection
4 poles magnetothermic
16A “D”
4 poles magnetothermic
25A “D”
Compressor protection
Adjustable motor circuit breaker
Adjustable motor circuit breaker
Control
Defrosting
Electrical
Electrical
Status indicators
LED + display
LED +
display
Alarm signals
LED + Buzzer
LED + Buzzer
Ambient probe
NTC 10K 1%
NTC 10K 1%
Evaporator probe
NTC 10K 1%
NTC 10K 1%
Door switch
Present
Present
High/low pressure switch
Present
Present
Kriwan
connection
Present
Present
Compre
ssor functioning mode selection
Pump-down / Thermostat
Pump-down / Thermostat
Compressor
See motor circuit breaker thermal range
See motor circuit breaker thermal range
Condense
r fans output 1
800W (1ph)
800W (1ph)
Condenser fans output 2
(separated)
total (1ph)
Evaporator fans
500W (1ph)
2000W (1ph / 3ph)
Defrosting heaters
6000W (AC1) eq. resistive load
9000W (AC1) eq. resistive load
Room light
800W (AC1) resistive load
800W (AC1) resistive load
Solenoid valve
Present
Present
Compressor oil heater
Present
Present
Alarm relay
100W 100W
Supervision system
NET
NET
PRODUCT SERIES – TECHNICAL CHARACTERISTICS
Technical characteristics ECP300 Expert VD 4 ECP300 Expert VD 7
(3F+N+T)
CAP. 2 - Caratteristiche tecniche
Interruption power
Inputs
®
Outputs
Icn=6kA / Ics=8kA / Icu=15kA
PEGO PEGO
relative to PEGO panel ID code
Tele
Tele
Icn=6kA / Ics=8kA / Icu=15kA
relative to PEGO panel ID code
Connection diagrams :
Pag. 6
USE AND MAINTENANCE MANUAL
Box dimensions
400x300x135 mm
400x300x135 mm
Weight
9 Kg 10 Kg
Protection rating
IP65 IP65
Power supply
400Vac ±10% 50/60Hz
400Vac ±10% 50/60Hz
Load type
3-
phase
3-
phase
Working temperature
-
5 ÷ + 40 °C
-
5 ÷ + 40 °C
Storage temperature
-25 ÷ +55 °C
-25 ÷ +55 °C
Relative ambient humidity
From 30% to 95% RH w/out condensate
From 30% to 95% RH w/out condensate
Main switch / general protection
4 poles magnetothermic
16A “D”
4 poles magnetothermic
25A “D”
Room light protection
Differential magnetothermic circuit breaker
Differential magnetothermic circuit breaker
Control
Defrosting
Electrical
Electrical
Status indicators
LED + display
LED +
display
Alarm signals
LED + Buzzer
LED + Buzzer
Ambient probe
NTC 10K 1%
NTC 10K 1%
Evaporator probe
NTC 10K 1%
NTC 10K 1%
Door switch
Present
Present
Man in cold
-
room alarm
Available
Available
Evaporator fans
500W (1ph)
2000W (1ph / 3ph)
Defrosting heaters
6000W (AC1) eq. resistive load
12000W (AC1) eq. resistive load
Room light
800W (AC1) resistive load
1200W (AC1) resistive load
Solenoid valve
Present
Present
Enable condensing unit
Present
Present
Configurable alar
m relay (AUX / alarm)
100W 100W
Door heater
Present
Present
Supervision system
CHAP. 2 - Technical characteristics
ECP300 EXPERT
Technical characteristics
(3F+N+T)
Interruption power
Inputs
Outputs
Connection diagrams :
ECP300 Expert U VD 6
Icn=6kA / Ics=8kA / Icu=15kA
Id=30mA
PEGO PEGO
TeleNET TeleNET
ECP300 Expert U VD 12
Icn=6kA / Ics=8kA / Icu=15kA
Id=30mA
Rev. 01-12
Pag. 7
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAP. 2 - Technical characteristics
OVERALL DIMENSIONS
Pag. 8
USE AND MAINTENANCE MANUAL
CHAP. 2 - Technical characteristics
ECP300 EXPERT
IDENTIFICATION DATA
The product descripted in this manual is provided on the side with a label where its
identification data are written :
• Name of Manufacturer
• Code and model of unit electrical board
• Serial number (S/N)
• Power supply
• Auxiliary circuits power supply
• IP protection rating
Rev. 01-12
Pag. 9
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAP. 2 - Technical characteristics
TRANSPORT AND STORAGE
Every panel is packed to be delivered without damages in normal transport conditions. In case
of following transport it must be verified that :
No objects or free parts could be inside the panel.
The door is correctly closed and locked.
In case of not using the original package, protect the product to
allow transport without any damages.
Storage room must have an adeguate temperature and low humidity value; then avoid contact
between the electrical panel and aggressive contaminating substances that could prejudice
functionality and electrical security.
Pag. 10
USE AND MAINTENANCE MANUAL
CHAP. 2 - Technical characteristics
ECP300 EXPERT
WARRANTY
ECP300 EXPERT panel series are covered by 24-months warranty from delivery
date against all manufacturing defects.
In case of defect, the product will be sent with appropriate package to our factory or
any authorized Service center.
Customer has granted the repair of detective product with spare parts and labour
included. The expenses and transport risk are totally at Customer charge.
Every warranty intervention does not prolong nor renews warranty expiration date.
Warranty excluded for:
o Damages result of tampering, impact or improper installation.
o Behaviour not in compliance with Manufacturer prescriptions and instructions.
o Repair intervention made by unauthorized people.
In all these cases repair cost will be totally at Customer charge.
Warranty intervention service may be refused if the device results modified or
changed.
The Manufacturer declines every responsibility for any direct or indirect damages to
animal, people or things in consequence of missing observance of all the
prescriptions shown in the user manual, specially instructions regarding installation,
use and maintenance of the device.
For all not expressely indicated, usual law rules are applied and in particular
art.1512 C.C.
For every controversy we mean elected and recognized by the parts the
competence of “Foro di Rovigo”.
PEGO S.r.l. cannot be held liable for possible errors or inaccuracies written in this
manual as a result of printing or transcription errors
PEGO S.r.l. reserves the right to modify its products as it deems necessary without
altering its main characteristics.
Each new release of a PEGO user manual replaces previous ones.
Rev. 01-12
Pag. 11
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAPTER 3: INSTALLATION
CHAP. 3 - Installation
STANDARD ASSEMBLY KIT
For the purposes of assembly and use, the electronic ECP300 EXPERT control unit comes
with:
• N° 4 seals, to be fitted between the fixing screws and the box back panel
• N° 1 use and maintenance manual.
• N° 1 electrical drawing.
• N° 1 drilling layout.
• N° 2 probes NTC 10K 1%
MECHANICAL ASSEMBLY
Each panel is conceived to be wall-mounted; please choose depending on the
weight a correct fixing method.
Install the device in places where the protection rating is observed.
To effect correct electrical connection and maintain the protection rating, use
appropriate cable glands and plugs to ensure a good seal
Install the device at height allowing the installer an easier use and maintenance.
The installer must not be in danger when it’s working on the panel. Height must
be between 0,6 and 1,7 mt from the ground.
Install the device away from fire and heat sources and possibly repaired from
weather shelter.
Below we show step by step how to correctly install the panel.
Pag. 12
USE AND MAINTENANCE MANUAL
CHAP. 3 - Installation
ECP300 EXPERT
Fig. 1: Pull up transparent cover protecting
the general magnetothermic circuit
breaker.
Fig. 2: Remove screw cover on the right-hand
side.
Fig. 3: Undo the 4 fixing screws at the front of
the box.
Rev. 01-12
Pag. 13
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Fig. 4: Close the transparent protection cover.
Fig. 5: Open the front of the box, lift it and
slide the two hinges out as far as they
will go.
.
Fig. 6: Bend the hinges and rotate the front
panel by 180° downward to get access
inside the panel; then disconnect the
connector to electronic card.
CHAP. 3 - Installation
Pag. 14
USE AND MAINTENANCE MANUAL
CHAP. 3 - Installation
ECP300 EXPERT
Fig. 7: Press on the sides of the hinges to
remove them from their seats and so
completely remove the front panel
Fig. 8: Press with a screwdriver on the 4
preimpressed holes on the bottom to
prepare fixing of the panel.
.
Fig. 9: Using the furnished drilling layout make
four fixing holes on the wall.
Rev. 01-12
Pag. 15
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Fig.10: Using holes made on previous point fix
the bottom with 4 screws of a length
suitable for the thickness of the wall to
which the panel will be attached. Fit a
o-ring (supplied) between each screw
and the box backing.
.
Fig.11: Now make the electrical wirings as
indicated in the next chapter
.
CHAP. 3 - Installation
Pag. 16
USE AND MAINTENANCE MANUAL
Preferably use cables with insulator not propagating the flame and a low
CHAP. 3 - Installation
ECP300 EXPERT
ELECTRICAL WIRINGS
For the electrical wirings please refer to the wiring diagram and technical
characteristics of the panel model to be installed.
Panel power supply must be on a dedicated line, and must be placed a
device suitable for protection against indirect contacts upstream the line
(differential interruptor).
Do not fit power supply wiring and signal wiring (probes/sensors and
digital inputs) in the same raceways or ducts.
Do not use multi-polar cables in which there are wires connected to
inductive/power loads or signalling wires (e.g. probes/sensors and digital
inputs).
Minimise the length of connector wires so that wiring does not twist into a
spiral shape as this could have negative effects on the electronics.
When it is necessary to make a probe/sensor extension, the wires must
have a cross-section of at least 1 mm2.
All wiring must be of a cross-section suitable for relevant power levels.
Insulation degree must be compatible with the applied voltages.
toxic smoke emission if interested by fire.
It is obligatory to connect clamp marked with PE abbreviation to the
ground of the supply system. If necessary, please verify ground system
efficiency.
Do not connect to the PE clamp conductors different from the external
protection one.
Rev. 01-12
Pag. 17
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
FRONT PANEL CONNECTION
Hook front panel and reconnect the electronic card connector as indicated below.
Fig.12: Hook the frontal panel back up to the
lower part of the box by inserting the
two hinges in their seats.
Fig.13: Bend the hinges and rotate the front
panel downwards 180° to gain access
inside the panel and then reconnect
the electronic card connector.
.
Fig.13: In case panel is connected with
TeleNET or Alarm/Aux relay is used
wirings must be done directly on the
electronic card clamps.
It’s suggested to put that wirings
beside the connection cables from
electronic card and bottom of the box.
For further clarification on the clamps
please refer to the chapter “TeleNET
SUPERVISING AND MONITORING
SYSTEM”.
CHAP. 3 - Installation
Pag. 18
USE AND MAINTENANCE MANUAL
CHAP. 3 - Installation
ECP300 EXPERT
VERIFICATIONS BEFORE USE
After doing the wirings, please verify using the wiring diagram on the
correct execution of the connections.
Please check the correct screw clamping.
Check, when possible, the correct functioning of the outside protection
devices.
Please correctly calibrate the motor circuit breaker (if present) dedicated
to the compressor as indicated in the next chapter.
After powering the electrical panel please check the correct current
absorption on the loads, and after few hours of functioning check the
good tightening of screws on terminal blocks (included power supply line
connection). Warning: before doing that it’s necessary to cut off power
sectioning power supply upstream the line and block it with a padlock for
max. safety. Before any operation verify with a tester the absence of
voltage.
Rev. 01-12
Pag. 19
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
COMPRESSOR MOTOR CIRCUIT BREAKER CALIBRATION
Below we show step by step how to correctly calibrate motor circuit breaker dedicated to the
compressor.
Fig.12: When the system is started for first
time it’s suggested to calibrate the
motor circuit breaker on the
compressor power circuits. Using an
ammeter verify the effective
absorption.
.
Fig.13: Make the motor circuit breaker
calibration basing on the measured
absorption. Any way the set up value
must not be higher than the one
expected by the compressor
manufacturer. Warning: a wrong
calibration may cause compressor
breakdown or bad intervention of the
motor circuit breaker.
Fig.14: To make the calibration use the
regulation screw on the front side of
motor circuit breaker.
.
CHAP. 3 - Installation
Pag. 20
USE AND MAINTENANCE MANUAL
CHAP. 3 - Installation
ECP300 EXPERT
ELECTRICAL PANEL CLOSING
When electrical wirings, verifications and calibrations are finished continue with the panel
closing.
Fig.15: Close the front panel, making sure that
all the wires are inside the box and that
the box seal sits in its seat properly
Fig.16: Tighten the front panel using the 4
screws, making sure the O-rings on the
head of each screw are used. Reposition
screw cover on the right-hand side.
.
Fig.17: Power up the panel and carry out
thorough reading/programming of all the
parameters.
.
Rev. 01-12
Pag. 21
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAPTER 4: FUNCTIONS
ECP300 EXPERT PANEL FUNCTIONS
- Signaling with LED icons of the plant status.
- Electronic control with wide LED display and easy to use buttons.
- Display and adjustment of cold room temperature accurate to 0.1 °C.
- Display of evaporator temperature from parameter.
- System control activation/deactivation.
- Alarm signaling: probe errors, minimum and maximum temperature alarm, compressor
protection (man in cold room alarm in preset models).
CHAP. 4 - Functions
- Evaporator fans control.
- Automatic and manual defrost control (static, heating element).
- Direct or pump-down control of motor compressor unit (selectable by terminal block
connection in preset models).
- Room light activation, via panel key or door switch
- Auxiliary relay with activation configurable by parameter.
- RS485 for connection to TeleNET industrial supervision network.
- Paramet access with Password (4 different selectable restriction levels).
- General magnetothermic circuit breaker accessible from the front panel, which cuts the
general power supply.
- Adjustable motor circuit breaker for compressor protection accessible from the front panel
(in preset models).
- Differential magnetothermic Id=30mA dedicated to room light accessible from the front
panel (in preset models).
Pag. 22
USE AND MAINTENANCE MANUAL
CHAP. 5 - Data programming
CHAPTER 5: DATA PROGRAMMING
ECP300 EXPERT
CONTROL PANEL
FRONT KEYPAD
1. key: AUXILIARY RELAY CONTROL (on the version with alarm relay manually
controls the relay if parameter AU=1)
2. key: UP / MUTE WARNING BUZZER
3. key: STAND BY (if the system shuts down the LED flashes)
4. key: room temperature SETTING
5. key: DOWN / MANUAL DEFROST
6.
key: ROOM LIGHT
Rev. 01-12
Pag. 23
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
1. Cold room temperature / parameters
LED DISPLAY
CHAP. 5 - Data programming
2. Stand-by (flashes on stand-by. Outputs are deactivated)
3. Room light (flashes if door switch activated)
4. Cold (indicates activation of compressor)
5. Fans
6. Defrosting
7. Auxiliary
8. Alarm/warning
Pag. 24
USE AND MAINTENANCE MANUAL
CHAP. 5 - Data programming
ECP300 EXPERT
GENERAL
To enhance safety and simplify the operator’s work, the ECP300 EXPERT has two
programming levels; the first level (Level 1) is used to configure the frequently-modified
SETPOINT parameters. The second programming level (Level 2) is for general parameter
programming of the various controller work.
It is not possible to access the Level 2 programming directly from Level 1: you must exit the
programming mode first.
KEY TO SYMBOLS
For purposes of practicality the following symbols are used:
• (t) the UP key is used to increase values and mute the alarm.
• (u) the DOWN key is used to decrease values and force defrosting.
SETTING AND DISPLAYING THE SET POINTS
1. Press the SET key to display the current SETPOINT (temperature)
2. Hold down the SET key and press the (t) or (u) keys to modify the SETPOINT.
Release the SET key to return to cold room temperature display: the new setting will be saved
automatically.
Rev. 01-12
Pag. 25
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAP. 5 - Data programming
LEVEL 1 PROGRAMMING (User Level)
To gain access to the Level 1 configuration menu proceed as follows:
1. Press the (t) and (u) keys simultaneously and keep them pressed for a few seconds until
the first programming variable appears on the display.
2. Release the (t) and (u) keys.
3. Select the variable to be modified using the (t) or (u) key.
4. When the variable has been selected it is possible:
• to display the setting by pressing SET key
• to modify the setting by pressing the SET key together with the (t) or (u) key.
When configuration values have been set you can exit the menu by pressing the (t) and (u)
keys simultaneously for a few seconds until the cold room temperature reappears.
5. The new settings are saved automatically when you exit the configuration menu.
Pag. 26
USE AND MAINTENANCE MANUAL
End-of-defrost setpoint
Max defrost duration
Drip durat
ion
Fan pause
Minimum temperature alarm
Maximum temperature alarm
CHAP. 5 - Data programming
ECP300 EXPERT
LIST OF LEVEL 1 VARIABLES (User Level)
VARIABLES MEANING VALUE DEFAULT
r0
d0
d2
d3
d7
F5
A1
A2
tEu
Temperature difference compared to main SETPOINT
Defrost interval (hours)
.
Defrost is not executed if the temperature read by the
defrost sensor is greater than d2
(If the sensor is faulty defrosting is timed)
(minutes)
(minutes)
At the end of defrost the compressor and fans remain at
standstill for time d7, the defrost LED on the front panel
flashes.
after defrost (minutes)
Allows fans to be kept at standstill for a time F5 after
dripping. This time begins at the end of dripping. If no
dripping has been set the fan pause starts directly at the end
of defrost.
Allows user to define a minimum temperature for the room
being refrigerated. Below value A1 an alarm trips: the alarm
LED flashes, displayed temperature flashes and the buzzer
sounds to indicate the problem.
Allows user to define a maximum temperature for the room
being refrigerated. Above value A2 an alarm trips: the alarm
LED flashes, displayed temperature flashes and the buzzer
sounds to indicate the problem.
Evaporator sensor temperature display
0.2 - 10 °C 2°C
0 - 24 hours 4 hours
-35 - 45 °C
1 - 60 min 25 min
0 - 10 min
0 - 10 min
- -45°C
- +45°C
Displays
evaporator
temperature
(displays nothing
if dE =1)
15°C
0 min
0 min
read only
Rev. 01-12
Pag. 27
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Sensor presence
CHAP. 5 - Data programming
LEVEL 2 PROGRAMMING (Installer Level)
To access the second programming level press the UP (t) and DOWN (u) keys and the
LIGHT key simultaneously for a few seconds.
When the first programming variable appears the system automatically goes to stand-by.
1. Select the variable to be modified by pressing the UP (t) and DOWN (u) keys.
When the parameter has been selected it is possible to:
2. View the setting by pressing the SET key.
3. Modify the setting by holding the SET key down and pressing the (t) or (u) key.
4. When configuration settings have been completed you can exit the menu by pressing the
(t) and (u) keys simultaneously and keeping them pressed until the room temperature
reappears.
5. Changes are saved automatically when you exit the configuration menu.
6. Press the STAND-BY key to enable electronic control.
LIST OF LEVEL 2 VARIABLES (Installer Level)
VARIABLES MEANING VALUES DEFAULT
AC
F3
F4
dE
d1
Ad
Ald
C1
Door switch status
Fan status with compressor off
Fan pause during defrost
If the evaporator sensor is disabled
defrosts are carried out cyclically with
period d0: defrosting ends when an
external device trips and closes the remote
defrost contact or when time d3 expires.
Defrost type, cycle inversion (hot gas) or
with heater elements
Net address for connection to T
supervision system or Modbus
Minimum and maximum temperature
signalling and alarm display delay
Minimum time between shutdown and
subsequent switching on of the
compressor.
eleNET
0= normally open
1= normally closed
0 = Fans run continuously
1 = Fans only run when
compressor is working
0 = Fans run during defrost
1 = Fans do not run during
defrost
0 = evaporator sensor present
1 = no evaporator sensor
1= hot gas
0= element
0 ÷ 31 (with AU=3)
1 ÷ 247 (with AU=7)
1…240 min 120 min
0…15 min 0 min
0
1
1
0
0
0
CAL
Pc
Cold room sensor value correction
Compressor protection contact status
Pag. 28
-10…+10 0
0 = NO
1 = NC
0 = NO
USE AND MAINTENANCE MANUAL
Compressor safety time for door
Compressor restart time after door
FAN shutdown TEMPERATURE
Man in cold room alarm
CHAP. 5 - Data programming
ECP300 EXPERT
switch: when the door is opened the
doC
evaporator fans shut down and the
compressor will continue working for time
doC, after which it will shut down.
0…5 minutes 0
tdo
Fst
Fd
LSE
HSE
tA
AU
StA
opening. when the door is opened and
after tdo time, it’s setted back the normal
functioning giving door open alarm (Ed)
With tdo=0 the parameter is disabled.
The fans will stop if the temperature value
read by the evaporator sensor is higher
than this value.
Fst differential
Minimum value attributable to setpoint.
Maximum value attributable to setpoint.
NO – NC alarm relay switching
Auxiliary/alarm relay control (only on
version with relay fitted)
Temp. setting for aux. relay
0…240 min
0 = disabled
-45…+45°C +45°C
0…+10°C 2°C
-45... HSE °C -45°C
+45... LSE °C +45°C
0=activates when alarm is on
1=deactivates when alarm is
on
0
= alarm relay
1= manual auxiliary relay
controlled via AUX key
2= automatic auxiliary relay
managed by StA temp.
setting with 2°C differential
3= relay disabled / TeleNET
function
4= pump down function (see
CHAP 5.15)
5= free voltage contact for
condensing unit (AUX relay
and compressor relay in
parallel)
6= Contact for casing element
control (AUX relay closed
with compressor output
inactive).
7=
Modbus-RTU function
relay disabled /
-45…+45°C 0
0
1
0
In1
P1
PA
reL
Select input INP1 on the board as
compressor protection alarm or as man in
cold room alarm (contact NC).
Password type of protection
( active when PA is not equal 0)
Password
(see P1 for the type of protection)
Software release
0 = compressor protection
1 = man in room alarm
0 = only display set point
1= display set point, AUX,
light access
2= access in programming not
permitted
3= access in second level
programming not permitted
0...999
0 = not active
indicates software version Read only (7)
Rev. 01-12
0
3
0
Pag. 29
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAP. 5 - Data programming
SWITCHING ON ECP300 EXPERT PANEL
After wiring the electronic controller correctly, power up at 400 V AC; the display panel will
immediately emit a beep and all the LEDs will come on simultaneously for a few seconds.
COMPRESSOR ACTIVATION/DEACTIVATION CONDITIONS
The ECP300 EXPERT controller activates the compressor when cold room temperature
exceeds setting+differential (r0); it deactivates the compressor when cold room temperature is
lower than the setting.
Nel caso venga selezionata la funzione Pump-down fare riferimento al capitolo 5.14 per le
condizioni di attivazione/disattivazione compressore.
MANUAL DEFROSTING
To defrost just press the dedicated key (see section 5.2) to activate the elements relay.
Defrosting will not take place if the end-of-defrost temperature setting (d2) is lower than the
temperature detected by the evaporator sensor. Defrosting ends when the end-of-defrost
temperature (d2) or maximum defrost time (d3) is reached.
Pag. 30
USE AND MAINTENANCE MANUAL
CHAP. 5 - Data programming
ECP300 EXPERT
PUMP DOWN FUNCTION
Selection of PUMP DOWN functioning mode for the compressor working on X1 terminal block,
changing the selection connection as indicated in the wiring diagram.
AU parameter must never be set up on 4, because PUMP DOWN function is made
electromechanically inside the panel.
PASSWORD FUNCTION
When parameter PA is setting with value different to 0 the protection function is activated.
See parameter P1 for the different protection.
When PA is setting the protection start after two minutes of inactivity. On display appear 000.
With up/down modify the number, with set key confirm it.
Use universal number 100 if you don’t remember the password.
Rev. 01-12
Pag. 31
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
For TeleNET connections to enable RS485 as indicated at chapter 6.3 and follow the scheme
below. Refer to TeleNET user manual for instrument configuration.
WARNING: During configuration, at entry “Module” to select the entry " Instrument ECP Base
Series / ECP Expert Series ".
For RS485 connections with Modbus-RTU protocol, to enable RS485 output as indicated at
chapter 6.3 and follow the scheme below.
Refer to MODBUS-RTU_ECP200T1 user manual (available on Pego Internet web site) for
MODBUS-RTU communication protocol specification.
CHAPTER 6: OPTIONAL KITS
TELENET MONITORING AND SUPERVISION SYSTEM
NET CONFIGURATION WITH MODBUS-RTU PROTOCOL
CHAP. 6 - Optional kits
Pag. 32
USE AND MAINTENANCE MANUAL
CHAP. 6 - Optional kits
ECP300 EXPERT
TeleNET - Alarm/AUX RELAY SWITCHING
Fig. 18: Open the front panel as described in
Chap. 3.2 (page 13)
Fig. 19: Bend the hinges and rotate front panel
downwards 180° to gain access to the
electronic card.
Rev. 01-12
Pag. 33
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Fig. 20: Undo the 6 CPU board cover fixing
screws: remove the board from the
frontal part of the box in ABS.
Fig. 21: Remove the jumper from JUMPER
JP2.
CHAP. 6 - Optional kits
Pag. 34
USE AND MAINTENANCE MANUAL
CHAP. 6 - Optional kits
TeleNET Selection
Alarm/AUX relay Selection
ECP300 EXPERT
Fig. 22: TeleNET Selection: Insert the jumper
in JUMPER JP2 in position 3-2 and set
level 2 variable AU=3. Terminal blocks
for TeleNET connection are
7=RS485_(A) and 8=RS485_(B) on
the electronic card. Remember then to
assign a LAN address compatible with
existing
(Level 2 parameter Ad).
Warning! with this configuration
auxiliary relay is disabled.
Fig. 23: Alarm/AUX relay Selection: Insert the
jumper in JUMPER JP2 in position 2-1
and set level 2 variable AU with one of
the values 1, 2, 5 according with the
desired function. Terminal blocks for
free-voltage contact on configurable
relya are 16 and 17 on the electronic
card. Warning! with this configuration
TeleNET connection is disabled.
Fig. 24: In case panel is connected with
TeleNET or Alarm/Aux relay is used
wirings must be done directly on the
electronic card clamps.
It’s suggested to put that wirings
beside the connection cables from
electronic card and bottom of the box.
TeleNET
network, if present
Rev. 01-12
Pag. 35
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
CHAPTER 7: TROUBLESHOOTING
CHAP. 7 - Troubleshooting
ALARM CODES
In the event of any anomalies the
and sounding the warning buzzer inside the control panel. If an alarm is tripped the display will show
one of the following messages:
ECP300 EXPERT
warns the operator by displaying alarm codes
ALARM CODE
E0
E1
E2
E8
Ec
Ed
Cold room temperature sensor not working properly
Defrost sensor not working properly
(In this case defrosts will last time d3)
Eeprom alarm
An EEPROM memory alarm has been detected
(All outputs except the alarm one are deactivated)
Man in cold room alarm
Compressor protection tripped (e.g. thermal
protection)
(All outputs except the alarm one – where applicable
– are deactivated)
Open door Alarm. When the door is opened and
after tdo time, it’s setted back the normal functioning
giving door open alarm (Ed)
POSSIBLE CAUSE SOLUTION
• Check that cold room temperature
sensor is working properly
• If the problem persists replace the
sensor
• Check that defrost sensor is
working properly
• If the problems persists replace
the sensor
• Switch unit off and back on
• Reset the alarm input inside the
cold room
• Check that compressor is working
properly
• Check compressor absorption
• If the problem persists contact the
technical assistance service
• Check door switch status
• Check door switch connections
• If the problem persists contact the
technical assistance service
Temperature
shown on
display is
flashing
Minimum or maximum temperature alarm.
The temperature inside the cold room has exceeded
the min. or max. temperature alarm setting (see
variables A1 and A2, user programming level)
Pag. 36
• Check that the compressor is
working properly.
• Sensor not reading temperature
properly or compressor start/stop
control not working.
USE AND MAINTENANCE MANUAL
CHAP. 7 - Troubleshooting
ECP300 EXPERT
TROUBLESHOOTING
In case no alarm code is present below are indicated some of the most common causes that can result
in anomalies. These causes may be referable to internal or external problems of the panel.
EVENTS POSSIBLE CAUSE SOLUTION
• Check if display is ON and system
Compressor not starting
Display is OFF
Power supply absent
General magnetothermic circuit
breaker intervention.
Auxiliary circuits
magnetothermic circuit breaker
intervention.
Circuit protection fuse (on the
transformer) intervention.
functioning green lamp is working.
• Check the ambient probe connections
• If the problem persists replace the probe
• Before reinserting the magnetothermic
circuit breaker please check that no shortcircuits are present. Reinsert then
magnetothermic circuit breaker verifying
all the absorptions to identify any
anomalies.
• Before reinserting the magnetothermic
circuit breaker please check that no shortcircuits are present. Reinsert then
magnetothermic circuit breaker verifying
all the absorptions to identify any
anomalies.
• Restore the fuse (Fusibile vetro 10X20
F250mA 250V) .
• Check that transformer output absorption
not exceeding 0.25A.
• Check that on clamps for Kriwan supply
no other users are connected.
• Check that no short-circuits are present
on transformer output.
• Check that panel is not in stand by mode
The panel is in stand-by mode
Compressor not starting
Pressure switches or Kriwan
malfunctioning or their
intervention.
No defrosting cycle is
made
Wrong setting of defrosting cycle
parameters
Rev. 01-12
(blinking green lamp). In that case
press the key to start the panel (fixed
green lamp)
• Check wirings, calibration and correct
working of compressor and sensors.
• In case system is starting for the very first
time please check the presence of bridge
for Pump-Donw/Thermostat functioning
selection on X1 terminal block.
Make bridges on terminal block for the
enabling of devices not present in the
system (Kriwan, pressure switches)
• Check the correct setting of parameters.
Pag. 37
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
Wear suitable and without free appendixes work cloths (overalls, gloves,
CHAPTER 8: MAINTENANCE
CHAP. 8 - Maintenance
GENERAL SECURITY RULES
For any type of maintenance , it must be exclusively executed by skilled technical staff.
In case of break down or maintenance to the electrical system, before
proceeding please cut off voltage to the panel placing general power supply
switch on open position (O). Check the absence of voltage with a tester
before doing any operation.
Each element of the panel, if defective, must be replaced only with original
spare parts.
If the intervention is on external parts of panel follow the next steps:
Switch off safely the panel power supply in one of the following ways:
1) Put 300 Expert main switch on OFF position and block it with a
mechanical block (Pego accessories ACC5ST3801) and then using a
padlock.
2) Cut off power supply upstream the panel permanently, using a padlock
(on OFF position).
Place signals indicating maintenaince in progress.
Before proceeding with maintenance operations please follow these security
prescriptions:
The electrical panel must be without voltage.
Prevent the presence of unauthorized staff around the intervention area.
Positioning of suitable notices to signal "Device under maintenance".
shoes, headgears).
Remove if worn, every object which can get entangled in any part of the
panel.
Suitable tools for the maintenance operations must be at disposal.
Tools must be correctly cleaned and greased.
Necessary technical documentation to execute maintenance intervention
must be at disposal (wiring diagrams, tables, drawings, etcc….)
At the end of the maintenance operations please remove all the residual
materials and make a careful cleaning inside the panel.
It’s absolutely forbidden to accomodate additional parts inside the panel.
The manufacturer declines every responsibility in case all the points
descripted in this chapter are not observed.
Pag. 38
USE AND MAINTENANCE MANUAL
MECHANICAL BLOCK FOR GENERAL MAIN SWITCH
CHAP. 8 - Maintenance
ECP300 EXPERT
MAINTENANCE
The maintenance is necessary to ensure the electrical panel functionalities during the time
and to avoid that damaging of a few elements can put people in danger.
It must be done by skilled and authorized technical staff respecting the general security rules.
DEVICE TYPE OF INTERVENTION FREQUENCY
Terminal block
Terminal block
Wires tightening
Wires tightening
After first 20 days of functioning
Annual
SPARE PARTS
ECP300 Expert panels spare parts
Codici di identificazione PEGO Descrizione
200SCH200BASE4A SPARE PART ELECTRONIC CARD
ACC5ST3801
………………… …………
(SIEMENS)
Spare parts must be requested to your distributor.
Rev. 01-12
Pag. 39
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
ALLEGATI / APPENDICES
Allegati / Appendices
CONFORMITA’ ALLE DIRETTIVE CE / EC CONFORMITY
Costruttore / Manufacturer
PEGO S.r.l. Via Piacentina, 6/b 45030 Occhiobello (RO) – Italy –
Tel. (+39) 0425 762906 Fax. (+39) 0425 762905
Denominazione del prodotto / Name of the product
QUADRI ELETTRICI PER LA REFRIGERAZIONE
ELECTRICAL BOARDS FOR REFRIGERATING PLANTS
ECP300 EXPERT VD4
ECP300 EXPERT U VD6
IL PRODOTTO E’ CONFORME ALLE SEGUENTI DIRETTIVE CE:
THE PRODUCT IS IN CONFORMITY WITH THE REQUIREMENTS OF THE FOLLOWING EUROPEAN DIRECTIVES:
Direttiva Bassa Tensione (LVD): 2006/95/CE
Low voltage directive (LVD): EC/2006/95
Direttiva EMC: 2004/108/CE
Electromagnetic compatibility (EMC): EC/2004/108
LA CONFORMITA’ PRESCRITTA DALLA DIRETTIVA E’ GARANTITA DALL’ADEMPIMENTO A TUTTI GLI EFFETTI
DELLE SEGUENTI NORME (comprese tutte le modifiche):
THE CONFORMITY WITH THE REQUIREMENTS OF THIS DIRECTIVE IS TESTIFIED BY COMPLETE ADHERENCE TO
THE FOLLOWING STANDARDS (including all amendments):
Norme armonizzate: EN 60204-1, EN 60439-1, EN 61000-6–1, EN 61000-6–3
European standards:
IL PRODOTTO E’ COSTITUITO PER ESSERE INCORPORATO IN UNA MACCHINA O PER ESSERE ASSEMBLATO
CON ALTRI MACCHINARI PER COSTITUIRE UNA MACCHINA CONSIDERATE DALLA DIRETTIVA: 2006/42/CE
“Direttiva Macchine”.
THE PRODUCT HAS BEEN MANUFACTURED TO BE INCLUDED IN A MACHINE OR TO BE ASSEMBLED TOGETHER
WITH OTHER MACHINERY TO COMPLETE A MACHINE ACCORDING TO DIRECTIVE: EC/2006/42 “Machinery
Directive”.
EN 60204-1, EN 60439-1, EN 61000-6–1, EN 61000-6–3
ECP300 EXPERT VD7
ECP300 EXPERT U VD 12
………………………………….
………………………………….
Occhiobello (RO), 2/01/2012
Pag. 40
USE AND MAINTENANCE MANUAL
Allegati / Appendices
ECP300 EXPERT
TeleNET CONNECTION DIAGRAM
Before proceeding with the wiring please select AUX/Alarm relay function by
JP2 jumper and level 2 parameter AU as indicated on chapter 6.
Remember then to assign a LAN address compatible with existing TeleNET
network, if present. (Level 2 parameter Ad)
Morsettiera di collegamento TeleWIN-TeleNET
Terminal block TeleWIN-TeleNET connection
Rev. 01-12
Pag. 41
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
Rev. 0
1-12
LEGENDA
RIF.
DESCRIZIONE
Attenzione:
Allegati / Appendices
PART LIST
1 Box rear in ABS
2 4 poles magnetothermic circuit breaker con finzione di Interruttore generale / protezione generale
3 Contactors for units control
4 Compressor protection motor circuit breaker
5 Auxiliary protection 1-pole magnetothermic circuit breaker
6 Box front opening hinges
7 Front cover in transparent polycarbonate
8 Transparent polycarbonate screw cover
9 Auxiliary circuits transformer (N.B. with inside a glass fuse 10X20 F250mA 250V)
10 Connector for linking panel and the electronic card
11 Front panel
12 Electronic card
13 Electronic card cover
14 Electronic card fixing screws
15 Box closure screws
16 Auxiliary terminal block X1
17 Power terminal block X2
This part list is purely indicative and refers to the ECP300VD7 model. Components on the
various panels may be different.
Pag. 42
ECP300 EXPERT
USE AND MAINTENANCE MANUAL
NOTE
Rev. 01-12
Pag. 43
PEGO S.r.l.
PEGO S.r.l.
Distributore:
Via Piacentina, 6/b
45030 Occhiobello Rovigo – Italy
Tel. +39 0425 762906
Fax +39 0425 762905
www.pego.it
e-mail: info@pego.it
reserves the right to modify this user manual as it deems necessary.
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