Pegasus W542, W562 Instruction Manual

INSTRUCTIONS

W562>W542

Cat.

No.

9A2030

A

March,

1984

FLATBED

t

iliitZcox

INTERLOCK

First

edition;

o-giBBS

STITCH

issued

MACHINES

in

March,

1984

ujiL.L.cax

cgiBBS

INTRODUCTION

This

booklet

operation

should

become derive

and

be

useful

familiar

the

best

contains

maintenance

to

use

you

with

from

some

of

and

the it.

notes

the

W500,

should

machine

on

help

and

the

which

you

to

FOR

(1)

Make

(2)

Take

Machine the

(3)

Turn

the

(4)

Turn power

(5)

Make

when

(6)

Be

sure

you

needles.

SAFETY

sure

care

machine

off

work

off

failure.

sure

you

sure

Motor

thread

Belt

when

Motor

before

Motor

table.

Motor

clean

to

turn

has

the

Cover

is

properly

you

connect

as

well

as

switching

Switch

or

whenever

Switch

has

completely

inspect

off

the

power

completely

machine

Power

when

on.

in

the

machine.

stopped

or

replace

fitted.

Cord

you

check

you

leave

event

stopped

and

make

when

to

of

the

DAILY

Before

(1)

(2)

(3)

(4)

(5)

After

(1)

(2)

(3)

morning

Check

behind

Check

normal.

specified lubricated

close

Remove

machine.

If

any

it

to

repair.

Be

machine.

MAINTENANCE

start

each

Needle

all

Needles

threading

about

30mm

Presser

the

of

Foot.

oil

jets

Check

level

and

enough.

work

dust

trouble

the

plant

sure

to

place

is

not

are

correctly

is

correct.

of

thread

in

Oil

Sight

oil

is

maintained

the

hand-oiled

and

lint

or

disorder

mechanic

Dust

damaged

set.

chain

Window

parts

deposits

is

found,

for

adjustment

Cover

over

or

bent.

remains

are

at

the

are

on

the

report

or

the

PRECAUTIONS

(1)

Do

not

s.p.m.

for

(2)

Before

or

if

the

couple

moving

(3)

Always

on

Oil

Sight

(4)

Change

weeks.

(5)

Thread

Diagram

run

the

machine

the

first 4 weeks.

starting

of

parts.

keep

the

machine

weeks,

oil

level

Gauge.

oil

at

correctly

on

Page

at

for

is

idle

manually

between

the

end

as

shown

7.

more

than

the

first

for

more

lubricate

the

of

the

in

4,500

time,

than

a

the

two

lines

first

4

Treading

TABLE

Pattern

Table

Driving Belt The Machine

Lubrication

Replacing

Silicone

Needles

Replacing

Threading

Regulating Adjusting

Adjusting

Adjusting Adjusting

Adjusting

Adjusting Setting

Setting

Presser Stitch

Diff.

Adjusting

Needle

Looper

Adjusting

Adjusting Adjusting

Setting

Adjusting

Setting

Adjusting Adjusting

Synchronizing

Adjusting

Under

Metering

Lace

Setting Changing

Replacing

OF

paper

cut-out

motor

guard

and

turning

feed

guide

direction

speed

oil

for

needles

thread

needle

spreader

needle thread

needle

looper

thread

foot

pressure

length

ratio

needle height setting

needle

feed feed

position

spreader

position

thread

foot

spreader

the

looper

fabric

device

(LG210)

tape

binder

the

timing

CONTENTS

for

and

pulley

filter

H.R.

thread

guides

adjustment

setting

height tilt

guide

lift

needle

timing

trimmer

maximum

semi-submerged

installation

and

belting

of

machine

device-

tension

thread

thread guide

guard

thread

and

guard

takeup

thread

guard

(front)

takeup

guard

looper

takeup

,

of

spreader

stroke

of

spreader

timing

between

avoiding

thread

bar

and

motion

(FT140)

looper needle

(MD230)

feed

ratio

belt

installation

bracket

guide

and

looper

back

and

forth

movement

Page

2

3

3 4 4 4

5

6

7

8 8

8

9 9

9

10 10

10

11 11

11

12 12 13 14

14 14

15 15 15

15

16 16 17

----n

17

18—19

20—22

22

23 23

24—25

-1

-

r-Note:-

•

For a machine

•

For a machine

equipped

with

the

under

fabric

needle

positioner,

trimmer

(the

cut

the

FT

device),

portion

d).

cut

the

Rg.1

portion

-2-

TABLE

CUT-OUT

The

semi-submerged

for

this

machine.

Cut

out

the

following

(1)

Refer

to

specified.

(2)

Refer

to

If

the

machine

fabric

r—

Note:

•

trimmer,

®

in

sequence.

Use a table

Remove Use

Washers o if

Washers O if

AND

table

and

manner,

Fig.l

Fig.2

and

is

refer

of

thickness

INSTALLATION

BRACKET

installation

install

and

cut

the

out

the

set O ^ ® in

equipped

to

the

table

with

Fig,3

50mm.

the

table

is

47mm

and

is

standard

machine

table

as

sequence.

the

under

set

is

50mm.

or

less.

in

—

DRiyiNG

The

the

(1)

(2)

(3)

MOTOR

machine

following

Motor:

Belt: V belt.

Motor

Clutch

watts.

pulley:

Machine

speed

(s.p.m.)

6,500

6,000

5,500 5,000

4,500

4,000

PULLEY

should

AND

BELTING

use a motor

and

specifications:

motor, 3 phase, 2 pole,

Type

M

Select

referring

an

appropriate

to

Table

1.

Motor

pulley

outer

60

Hz

1 1 0

1 0 5

9

5

8

5

8

0

7

0

belt

of

400

pulley

Table

diameter

50Hz

13 12

1 1 5

10

9 8

(mm)

5 5

5 5 5

1

3

Fig.2

Fig.3

9

C£>

D

-3

-

BELT

GUARD

(1)

For

safety,

Screws 0 on

(2)

Adjust

be

2cm

middle

Adjust

AND

be

the

tension

bent

of

it.

the

height

BELTING

sure

to

fit

machine.

of

the

inward

of

the

Belt

Guard O with

belt

when

you

motor

so

that

press

to

do

it

can

this.

the

THE

TURNING

The

turning

clockwise,

side.

MACHINE

Make

Type

maximum

^

Note:

The

maximum

depending

operation,

etc.

DIRECTION

direction

seeing

SPEED

sure

your

Plate O and

speed

as

speed

on

sewing

needle

Select a correct Table 1 suitable

OF

of

the

machine

run

it

listed

in

may

conditions

size,

thread,

motor

to

your

operation.

MACHINE

Machine

from

type

number

not

exceeding

Table

2.

have

to

be

decreased

such

as

stitch

pulley

size

Pulley

its

right

with

the

fabric,

length,

from

is

MAXIMUM

MACHINE

W562-01

W542-01

W562-02

W542-02

W562-03

W542-03

W562-05

W542-05 W562-06

W542-06

W562-07 W542-07 W562-21

Note:

If

the

SPEED

the

machine

maximum

Number

2-needle

O O

o o

o

o o

o o o

is

equipped

-speed

is

of

needles

3-needle

o o

o

o o

o o o o

with

5,000

s.p.m.

O

MAXIMUM

the

metering

Fig.5

Table

SPEED

(S.P.M.)

6,000

6,500

6,000 6,000

6,500 6,000

6,000

6,500 6,000

5,500

5,500 6,000 6,5 0 0 6,0 0 0 5,0 0 0 5,0 0 0 5,0

0 0

device,

2

-4

-

LUBRICATION

The

oil

was

shipped. starting

1.

Lubricating

Use

equivalent.

2.

To

Take

oil

level

Sight

3.

Oil

Always

the

Window

4.

Manual

Before

if

the

of

weeks,

So,

it

for

Mobil

fill

oil

out

Screw O and

reaches

Window

level

keep

oil

level

©.

oiling

starting

machine

manually

drained

fill

the

first

Oil

Velocite

enough

is

oil

the

upper

©.

Replace

oil

between

machine

is

idle

lubricate

from

the

machine

time.

No.

10

pour

fresh

line

Screw

in

the

two

lines H and L of

for

the

for

more

Needle

machine

with

(ISO

'H'

of

oil

VG22)

oil

until

Oil

when

before

Level

O.

machine

first

time,

so

that

than a couple

Bar

©.

or

the

or

5.

Oil

circulation

Be

sure

Window

(—

If

check

6.

Change After

-

Be

cause

shorten

7.

Take

8.

If

cannot

months

^

If

restricted

check

replace

o.

Note:

oil

does

Oil

Change

oil

that,

Note:

sure

excess

To

drain

out

Oil

Filter

Oil

Filter 0 is

be

at

Note:

oil

and

check

to

check

Filter

after change

to

the

oil

Screw 0 and

that

not

splash

®.

the

oil

change

wear

life

time

first I month

oil

clogged,

kept.

the

jet

it

with

Check

time

of

in

Window O is

or

weak,

clean

Oil

new

oil

is

splashing

inside

Window

in

every 6 months.

because

on

of

the

drain

dirty

moving

machine.

oil

from

nomal

and

clean 0 every

the

regular

abnormally

or

oil

contains

Filter 0 or

Oil

Filter.

if

inside

0>

operation.

oil

can

parts

and

here.

lubrication

6

oil

change.

bubbles,

necessary,

- 5 -

REPLACING

Refer

to

Fig.

sequence.

Clean

Oil

with a new

OIL

FILTER

11

and

disassemble O O

Filter O or

one.

if

necessary,

in

replace

it

SILICONE

Keep

silicone

Never

parts.

OIL

FOR

Reservoirs 0 and 0 with

oil

or

equivalent.

use

this

oil

H.R.

DEVICE

to

lubricate

factory

any

supplied

machine

NEEDLES

The

standard

REPLACING

Loosen.

Insert a new

as

the

—

When

insert

Screw O and

it

will

go,

needle

Note:

loosening

the

is

hexagonal

needle

NEEDLES

needle

making

facing

tip

of

hole

of

is

as

replace

into

the

sure

you.

or

tightening

the

alien

Screw

0.

shown

needles.

needle

the

long

key

fully

in

Table

hole

as

groove

Screw

into

far

on

©,

the

3.

-6

NEEDLE

Schmetz

Organ

Please

note

number

-

of

SYSTEM

UY128GAS

that

needles

AND

the

needle

in

the

SIZE

size

machine.

NEEDLE

2-needle

#70

# 1 0

varies

depending

Table

SIZE 3-needle

#75 #

1 1

on

3

the

THREADING

Rg.15

Thread threading

stitches,

your

may

or

uneven

machine

cause

thread

stitch

correctly.

Incorrect

breakage,

formation.

skip

for

stretchy

threads.

I

^

*

for

coarse

stitch

and

seam

width

only.

threading,

come

push

Bracket

out.

threading,

position.

its

for

stretchy

threads.

•for

and

width

fine

stitch

narrow

only.

length

seam

length

wide

(DWhen

Lever o and O

will

©After

finishing

push

Bracket O into

original

-7

-

Pegasus W542, W562 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual