Pegasus W522-01, W522-04 User Manual

PARTS

CATALOG

W522-01,04

Cat No.9614

November,

1990

2-NEEDLE

2

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First edition; issued in November, 1990

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INTRODUCTION

•This

•on

•Gauge

•A

•when

•This

parts catalog covers the W522 series machine

manufactured from November,

pages 2- 43, each mechanism is arranged

1990.

on

facing pages,

the first page containing the illustrations and the second page

data

containing the The number given to

of the individual parts.

eac~

illustration is the REF.

NO.

on

parts list.

parts construction charts/gauge parts lists. Gauge parts are used gauges only. Pages construction charts

the combinations of the parts, and pages

gauge parts lists to obtain the data

in

some machine types and sewing

44-46

in

order to know the illustrations and

contain the gauge parts

46

contain the

at

a glance .

part number index is attached to the back of this catalog

for convenience .

placing orders for parts from this catalog, use

THE

PART NUMBER.

ONLY

parts catalog is applicable to your machine and is

subject to change without notification.

the

-----

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26-

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-----

34-

6- 9

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23

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29 31

33 35

MACHINE COVER CRANKSHAFT ARM NEEDLE

NEEDLE LOOPER FEED PRESSER SPREADER

THREAD NEEDLE• LOOPER LUBRICATION

BED

FRAME

(1),

(2) --- ------------

MECHANISM

SHAFT

MECHANISM

BAR

MECHANISM

GUARD MECHANISM ---------------------------------18-

MECHANISM

FOOT

MECHANISM ------------------------------

TENSION

SPREADER

THREAD

MECHANISM ------------------------

(1),

(2)

..................... 2- 5

-- --

----------

---------------------------

.. ---------------------------

---------------------------

MECHANISM ---

(1),

(2)

MECHANISM

MECHANISM ---------------------

THREAD

HANDLING

---------------------

..

-----------------------

---

-------

HANDLING --------

------------------------

----------

--------------

6- 9

10-

1214-

16-

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DEVICE , BINDER

SEMI

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PART

STAND ------------------

-----------------------------------------

PARTS PARTS

NUMBER

CONSTRUCTION

LIST ----- ---

INDEX ---------

-----------------------------

INSTALLATION

PARTS

---------------------40-

CHART

------------------------

------------

.. ___

___

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-----

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38-

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21 22 23 24 25

PART NO.

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7084

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NAME

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COVER GASKET SCREW TOP

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SCREW SERIAL PIN SCREW

PLATE

(RIGHT)

NUMBER

(LEFT)

PLATE

WASHER

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SEAL NAME

PLATE PLUG PLUG

PLUG PLUG RING FILTER OIL

SEAL

OIL

SEAL

BED

OIL

SIGHT

TYPE

PLATE PIN

GAUGE

1 1 1 1 4

1

3

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W522-01

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12 13 14 15

16 17 18

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NAME MACHINE

BUSHING BUSHING BUSHING BUSHING

BUSHING PLUG BUSHING BUSHING 0

RING

BUSHING PLUG BUSHING BUSHING BUSHING

BUSHING BUSHING

BUSHING PIPE PIN

FRAME

QT.

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2 1 1 1 1

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REF. NO.

PART

tm

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RING

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0

RING

THREAD

TAKEUP

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COVER

SCREW COVER/LOOPER

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GUIDE SCREW SCREW FRONT

COVER

ASSEMBLY

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1 1

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21

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(RIGHT) SCREW

SLIDE SIDE SIDE

PLATE COVER COVER

COMPLETE

HINGE

SCREW SPRING

SCREW SCREW SCREW CUSHION

SCREW

NUT

BRACKET SCREW FLAT

SPRING

SCREW SCREW BRACKET SCREW WASHER

QT.

1 2 1 1 4

1 1 1 1 1

2

1 2

2 2

1 1 1

2

1

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1 1

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26 27 28 29 30

31

250256

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BRACKET SCREW WASHER EYE

GUARD

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1

1 1 1 2

2

-9-

-

10

-

CRANKSHAFT

MECHANISM

REF. NO.

1 2 3 4 5

6 7 8 9

10

11

12 13 14 15

16 17

18 19

20

PART

tiS

250532C91 250501C91 252009-92 252009

252008-92 252008

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NAME CRANKSHAFT

ASSEMBLY CRANKSHAFT CONNECTION

ASSEMBLY CONNECTION SCREW

SCREW CRANK CRANK

ASSEMBLY

BODY SCREW SCREW

ADJUSTING

BAR

GUIDE

SCREW

SPRING

WASHER

BUSHING

SCREW

BALANCE

WEIGHT SCREW 0

RING

JOINT

QT.

1 1 1 1 2

2 1 1

1

1 1

1

2

1 2 1

1

21 22 23

250508-91 24 25

206837 26

250543A91 27 28

250511-91 29 30

206050C 31

250530-91 32 33 34

250514 35

36

250507 37

250515A 38 39 40

240126 41

42

206748 43

250532B91 44

250501B91

4547 4555

4547

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4555 4547

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BUSHING SCREW GEAR

(LOWER) SCREW TIMING

BELT

BUSHING SCREW SCREW SET

PLATE

SCREW SHAFT

MACHINE

PULLEY SCREW SCREW WASHER

SCREW FELT CRANKSHAFT

ASSEMBLY

CRANKSHAFT

3

1

1 2

1

2

1

4

1

1 1 1

2

1 1 1 1 1

1 1 1 1

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ARM

SHAFT

MECHANISM

REF. NO.

10 11

12 13

14 15

16

17 18 19

20

21 22

23 24 25

PART NO.

a!Jii.-ft

250526-91

1

7028

2

4542

3

2913-2

4

5058

5

250533A91

6

250517

7

253500-92

8

253500

9

7015

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NAME MOTION

ASSEMBLY SCREW SCREW SCREW SCREW

CRANKSHAFT CRANKSHAFT CONNECTION CONNECTION SCREW

SCREW CRANK

ASSEMBLY CRANK SCREW BALANCE

WEIGHT

SCREW JOINT SCREW SCREW SHAFT

BUSHING SCREW GEAR

(UPPER) SCREW BUSHING

ASSEMBLY ASSEMBLY

Q

T.

1 2 2 1 1

1

1 1 1 2

2 1 1 1 1

2

1 2 2 1

1 2 1

6

1

26 27

250519

28

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29

30 31

32

204585

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250526A91

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SCREW SCREW SHAFT HANDWHEEL SCREW

SCREW SCREW WASHER MOTION

ASSEMBLY

1 1 1 1 1

1 1 1 1

-13-

(

W522-01

W522-04

W522-01

4D

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REF. NO.

3

10 11

12 13 14 15

16 17 18 19 20

PART

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251000-91

1

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2

4554

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4

206061

5

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6

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NAME NEEDLE

NEEDLE SCREW NEEDLE NEEDLE

SCREW PIN LINK/NEEDLE NEEDLE WASHER

GUIDE GUIDE SCREW SCREW LATCH

SPONGE BRACKET SCREW SCREW CUSHION

BAR HOLDER

BAR

BEARING

BLOCK BLOCK/NEEDLE

RUBBER

CLAMP

DRIVE

BAR

QT.

1 1 2 2 1

1 1 1 1 1

1 1 2

1

1 2 1

1

xxxxxx

21 22

212186

23

206524

24

251010A

25

205097

26 27

5373-HC

7041

tt

It

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Midi&

J.I:JCt

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8 .

6

7

NEEDLE SCREW OIL OIL ECCENTRIC

WASHER SCREW

PLATE

WICK WICK

RETAINER

1 2 1

1 1

1

-15-

W522·01

W522·04

0

- 16 -

tt~--

NEEDLE

GUARD MECHANISM

REF. NO.

10

11

12 13 14 15

16 17 18 19 20

PART

au.w.•-sJ

251517-91

1

4539

2

255501-92

3

255501

4

7015

5

4543

6

306093

7

5084

8

205495

9

251518 205061

240102 202176 206748 204052A

251519A92 251519

4500

303067

XXX

NO.

~

•

x~-e:;.;r/o

li:*~/M5X

0 ''/ 0 ''/

lf*~/M3.

li:*~/M4X

~:;;:;.;-~

7\A*~/C

l)t.fj~:;.;r

r: r:

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l.ll

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X 1 4

5 4

5 .

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5

NAME ECCENRTIC/CONNECTION

SCREW

CONNECTION CONNECTION SCREW

SCREW

CRANK

SCREW

SHAFT

RING

WASHER

OIL

WICK FELT OIL

SEAL LEVER

LEVER SCREW

SPRING

NEEDLE

ASSEMBLY

WASHER GUARD

(REAR)

ASSEMBLY

QT.

1 2 1 1 2

1 1 2 1 1

1 1 1 3 1

1 1 1

1

21

4543

li:*~/M4

X 4

SCREW

1

-17-

38

W522-04

W522-01

23

W522-01

W522-04

-18

-

Jil-l~---

LOOPER

MECHANISM

REF. NO.

PART NO.

tm

1

252004 2 252004A 3 205061 4 240102 5 4539

252002

6 7

179402-05

8 7032

9

179403-15

10

252011-91

11

252001-92

12

252001 13 7015 14

252000-92 15

252000 16 4539

252010

17 18 7011 19

179399-05 20

240062

M

It

-8-

~

.

..

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ft

~t

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.:r.=t-~'"./

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H7'"./.A?.:r.1'r

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fl

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5X6

r-

5X14

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NAME

SHAFT SHAFT

RING WASHER

SCREW

CRANK GUIDE

PLATE SCREW SCREW ECCENTRIC-CONNECTION

CONNECTION

ASSEMBLY

CONNECTION SCREW ECCENTRIC

ASSEMBLY

ECCENTRIC SCREW

BALANCE

WEIGHT SCREW PIN WASHER

QT

1 1 1 1

1

1 1

2

1

1 1

1

2

1 1

2

1 2

1

.

21

240049 22 23 252006 24 25

26 27 28 29 30

31 32 4501 33 34 4537 35

36 252006A 37 38 252058 39 40

41

4805

208028

252003

208029

5084 4802

xxxxxx

252057-92

252057

303067

7085

252058-92

252059-92

252059

4543

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t\flJ-t·Y

r/M

5

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t\flJ*~/C5X5.

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WASHER NUT SHAFT WASHER BLOCK

COLLAR SCREW

5

NUT LOOPER LOOPER

LOOPER SCREW SPRING SCREW SCREW

SHAFT LOOPER LOOPER LOOPER LOOPER

SCREW

HOLDER HOLDER WASHER

HOLDER

HOLDER HOLDER HOLDER

(RIGHT)

(RIGHT) (LEFT) (LEFT)

1

1 1

1

1 1

1

1 1

1

2

1

1 1 1 1 1

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PART NO

NO

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au

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XX XX XX

2

5590

3

252502-

4

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5

5590

6

204129A

7

4539

8

204128A

9

5084

10

205857

11

204439A

12

5317

13

252504

14

4539

15

252507

16

7019

17

206133

18

252509

19

252508

20

7020

21

206128-2

22

252519

23

252520

24

206562

25

206125-2

26

252521

27

252522

28

252523-91

29

252516

30

240125

31

252525

32

252543

33

4514

34

206120

35

206119

36

206563

37

200098

38

3044

39

206123

40

206566

41

206565

42

206564

43

200098

44

3044

45

252526

46

240122

47

206366

48

204585

49

200555

50

206569

51

4546

52

252527-91

53

7031

54 55

252510

4539

56 57

207358 58 202175 59

240119 60

206571

4539

61

7080

62 63

251520

7019

64

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NAME MAIN

MAIN SCREW

5

DIFFERENTIAL DIFFERENTIAL

SCREW

5

BUSHING

SCREW

PIN SCREW

BLOCK/FEED WASHER SCREW

GUIDE SCREW

GUIDE SCREW OIL

SIIIELD COVER GUIDE

SCREW

NEEDLE BLOCK WASIIER LINK/MAIN

NEEDLE ECCENTRIC REGULATOR ECCENTRIC

SCREW SPRING

SPACER

NUT SCREW SCREW

BUSIIING GUIDE WASHER

NUT SCREW

BUSIIING

RING

DIFFERENTIAL WASHER

NUT

PIN SPRING 0

RING

WASHER

RING PIN

SCREW CRANK SCREW SHAFT

SCREW OIL

FELT

OIL

WICK SPACER BUSHING

SCREW SCREW BRACKET SCREW

FEED

BAR

FEED

DOG

(RIGHT)

(LEFT)

(LOWER)

BEARING

FEED

BEARING

RETAINER

BLOCK

FEED

BAR

FEED

BAR DOG

GUIDE

LINK

MECHANISM ( 1 )

QT.

1

1 1

1

2 2

1 1

2

1 1

1

1 1

1

5

1

1 1

1

1 1

1 1 1

1

1 1

1

2

1

1 1

1

3

0

-

22

-

~1Jtl#4(2)

FEFD

MECHANISM(2)

REF. NO

.

10 11

12 13 14 15

16 17 18 19 20

PART

MSM

252531

1

252532

2

252533-92

3

252533

4 5

6

240271

7 8 9

252536 . * 240129

252539-91

200138 252664-91

252538

240124

210171

NO.

•

.ft

4531 5316 1998-2

7066

7019 7081

7021

:t

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A

I'J

A

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5

r

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1 2

8

1 2

5

NAME BLOCK

GUIDE/BLOCK

LEVER LEVER

SCREW SCREW

COLLAR SCREW SCREW SPRING

0

RING

BRACKET SCREW SCREW GASKET

LEVER SCALE

ASSEMBLY

PLATE SCREW SPACER STOPPER

QT.

1 1 1 1 1

1 1 2 1 1

1 1 5

1

2

21 22 23 24 25

2905

201185

210167

5486

211301

lJ!*~/C5X

~·

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~1-1'*~/C

.IDI.H*

5

4 .

5

SCREW WASHER THUMB

NUT SCREW SPRING

WASHER

2 2 1 1

1

-23-

~

I

@ i :

b-k

I

W522-<>4

;:

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!

~:-:)

W522-01

- 24 - -

W522-04

tiPitltM

PRESSER

FOOT

MECHANISM

REF. NO.

10 11

12 13 14 15

16 17 18

19

20

PART

SISM#-ff

253000-91

1

253003

2

240112

3

206139

4

5118

5

206157

6

5386

7

253005-91

8

7025

9

240113 253018

240095 253004 253028 253029

7010

202875

XXX XXX

253008-91 253010

NO.

·

f$

~

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•

ll.lt

ftii

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IF.

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lit 7

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l!!-*~/M3

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X 6

vH-

*

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IJ

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1 2

2 0

r r

NAME ADJUSTING

NUT

SPRING

PRESSER

BAR

SCREW

LINK SCREW GUIDE SCREW SPRING

OIL

GUARD

0

RING PRESSER FINGER FINGER

BAR GUARD GUARD

SCREW

WASHER PRESSER

FOOT

LEVER

SPRING

BAR

CLAMP

ASSEMBLY

QT

1

1 1

2

1

2

1 1

1 1 1 1

1 1 1 1 1

.

206156

21 22

192024

23

W00030-1

24

206149

25 26

253011

27 28 29

206148

30 31

253013

32

253014

33 34

253015

35 36

37 38

5084

5187 5184

1457

2022-4

7034

7019 4549 4805

tJ7-

~A*~/C

tJ7-

lJ!*~/W2X6

~7/~(..t)

lJ!*~/C5Xl4

1)

/

~

8t~>J'*~/C

ll:*~/C5X4

~7/~

~

1'J

* ~ / c · 1

•

vH-

l¥*~/M5X

'"f77"'

lJ!*~/M4X8

~1'J*~/M5X

~1'J'T"I

5 X

5

(r>

r--

r/M5

5 .

0 X 9

1 0

2 0

5

COLLAR SCREW COLLAR SCREW BELL

SCREW LINK SCREW SCREW BELL

SCREW SHAFT LEVER SCREW

SCREW SCREW

CRANK

BRACKET

NUT

(UPPER)

(LOWER)

1 2 1 1 1

1 1 2 2

1

1 1 1 1 1

2 1 1

-25-

W522-01

- 26 -

SPREADER

MECHANISM

REF.

N 0 •

PART

illS

1 257565

254516-92

2 3 254516

4

5 7020 6 212039

7 1227

233020

8

9

254508

10

202176

11

254507

12

254506 13 4547 14

254519 15

254503-92 16

254503 17

206180

18 19

306671 20

254504

NO.

li

•

7022

4534

-ij-

7..

"1

1/

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v

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v~t-*1*

lf*://M4Xl4 lf*://M4Xl0

tJ7-

lf*://C3X3.

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M

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..

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lf*://M6Xl4

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ft

~/~~*

(l.li)

:1/M

5

7

NAME

SPREADER LEVER

ASSEMBLY LEVER SCREW SCREW

COLLAR SCREW 0

RING CRANKSHAFT OIL

WICK

BLOCK CRANK SCREW SHAFT CRANK

ASSEMBLY

CRANK SCREW WASHER RING SCREW

QT.

1 1 1 1 1

1

2

1 1 1

1 1

2

1 1

1

21 22 23 24 254511 25

26 27 4514 28

4805 240062 254500-91

254501-92 254501 207925

t\

flJ

-J-

''I

f-

/ M 5

~·

;r.https://manualmachine.com/0''/

0

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r:

;r.https://manualmachine.com/(jll)

;r.https://manualmachine.com/

.d:*://M5X5

'7

.:r.

Jlt

,.

r:

(1.0.)

NUT WASHER ECCENTRIC

CONNECTION CONNECTION ECCENTRIC

ASSEMBLY ECCENTRIC

SCREW FELT

ASSEMBLY

1 1 1

1

1 1

2

•

-27-

W522-o4

39

@,@,@X2,@X2

(@,@,@)X2

(@-@)X2

H7tfifti I) :

2-Needle Without top cover thread .

~

W522·01

38

@,@,@X2,@,(@),@,@ @X2,

(@,@,@)X2

(@-@)X2

2:<$:jf-fifti

I) :

;f:j

2-Needle With top cover thread.

- 28

--

THREAD

TENSION

MECHANISM

REF. NO.

PART

tiU

lit

It-S}

1

254008 2 7019 3 192120 4 254009 5 7017

6

254000-91 7

2133-1

8 254022

9

202868

10

254003-91

11

254004

12 4531 13

254010A9U

14 208447-UA 15

208448

16 201037 17 208450-UA

18 210319 19 1817-2A 20

254010B9U

NO.

:t

•

~itt

lJ!-*~/M4X8

J"\

1

-:1

7 ''/

7-

lf-*~/M4X5

vI~-

lJ!-*~/C

"/J7-

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~1111-1-(1.11)

""

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-r

7

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r r

5 X

<'*>

12.

5

I.!.SH-*('*)

~.nn.

IJU-1-.Bil.

.-1-.

~11-1-(Mi)

(a:Jl)

NAME THREAD

SCREW

PIPE LATCH

SCREW

LEVER SCREW COLLAR

WASHER CRANK

CRANK

SCREW

THREAD

POST

NUT

SPRING

CUP

TENSION

SCREW

STUD

THREAD

GUIUE

TENSION BUSHING

(HEAVY)

DISC

TENSION

COMPLETE

QT.

1

2

2 1

1

1 1 1

1

1 1

1

3

1

1 1 2 1 1

21

201086

22

254010C9U

23

201068

24

206202

25

254021

26

254020

27

206203 28 254019 29

30 206202 31

32 33 206202 34 254020 35

36 306301 37 5447 38 39 254023G9U

7019

254020

206203

254023F9U

I.!MaH-*(a:fl)

~1111-1-(Mi)

(59)

EEMH-*(59)

:A~-if-

~~)C

~;I

~il

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lf-*~/M4X8

:A~-

iJI

•

IJ

fl-fv-*~/c

r~~a~<m>

7"~~3~(*'1)

if-

1'\

r

*

5

SPRING

THREAD

SPRING

(MEDIUM)

TENSION

(LIGHT) TENSION THREAD

THREAD THREAD

RELEASER GUIDE

GUIDE BRACKET SCREW TENSION

THREAD THREAD

GUIDE

TENSION

THREAD THREAD

GUIDE

SPRING SCREW TENSION TENSION

COMPLETE

POST

COLLAR

CONTROL CONTROL

MECHANISM MECHANISM

1 2 1 2

1 2

2

1 2 1

1

1 2

2

2 1

1 1 1

•

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W522-01

0

- 30 -

tt* .

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NEEDLE · SPREADER

THREAD

HANDLING

REF. NO

.

10

11 12 13 14 15

16 17 18 19

20

PART

tflS

.i'dl

253505A

1

7019

2

303448

3

253504-92

4

253504

5

4501

6

303067

7

205061

8

240102

9

253503

4527 201252 204107 240201 240201

7110 253507

7009 253508A

7077

NO.

fJ'

:t

~

Jf\

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.!Jt:t.~/M4

v

I~

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~·

vH-*1*

.!Jt:t.~/M5

H:t.~·

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H:t.~·

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tJ?-

92

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k\itt

.!Jt:t.~/M3

*itt

.DB.:t.~/M4X

X 8

X 1 4

X 8

X 9 X 5

7

NAME THREAD

SCREW WASHER LEVER LEVER

SCREW SPRING RING WASHER SHAFT

SCREW SPRING WASHER COLLAR COLLAR

SCREW THREAD SCREW THREAD SCREW

TAKEUP

WASHER

GUIDE GUIDE

QT.

1 2 2

1 1

1

1 1

1

1 1

1 1 1 1

253509A

21

22 23 24 25

26 27 28 29 30 253544

31 32 33 34 35

36 37 38 39 40

41 42 43

'-1

4 4

'\1

4 5

v

46 47 48 49 50

7009 202588 253516

7019

W09070-2

253517 192070 2535848

7019

303448

253545

7010 234521

4535

253506

7019

253514

7019

253515

7019

253622

' 7019

303448 253547

137108 137109

5387

253511

Jf\~

.!Jt:t.~/M3X

~·

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.!Jt:t.~/M4X

ftf~:t.~/W5

llld

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5

8

111-I-.DD. 111-I-tl'

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8

6

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4 8

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Pegasus W522-01, W522-04 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual