Pegasus W500 User Manual

Revolutionize Production through
worker creativity
by
pegasus!
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INTRODUCTION
.This
•on
,
parts catalog covers
machine manufactured May, 1994.
pages 2-75, each mechanism
the
first page containing the illustrations and the second page
the
data
containing The number given parts list.
• Gauge pans construction chans J gauge parts list.
Gauge parts are used
Pages 76-101 contain the gauge parts construction charts
only. in
order to know lhe illustrations and the combinations of parts, and pages 102-115 contain the gauge parts lists the
data
at
a glance.
• A part number index convenience.
• When placing orders for parts from this catalog,
THE PART
of to
~UMBER.
the
W541•542 & W561•562 Series
is
arranged
the
individual pans
each illustrations
in
some machine types and sewing gauges
is
attached to
the
is
the
back
on
facing pages,
REF.
:--.10.
to
of
this catalog for
use
on
the
the
obtain
ONLY
W,~~~~
(Models inserted)
W541 Series W542 Series
W541-01CACB,CC W541
- 02BA.BB,BC W542-02BA.BB.BC W541-03DB.DC,EB,EC W541-05CA.CB
W541
o6BA,BB
W541-
07BA,BB
-----------------
WS42-0tCA,CB,CC
W542-
03DB.DC.EB,EC W542-05CA,CB W542-06BA.BB W542-
07BA.BB
• This parts catalog to
change without notification
W561
---
W561-01CA,CB.CC,DB W561 W561-03DB.DC,EB,EC W56t-05CA.CB W561-06BA,BB W561-07BA,BB
Series
- 02BA,BB,BC,CA,CB,CC
is
applicable to your machine and
W562 Series
W562-
01
CA,CB,CC.DB
W562-
02BA,BB,BC,CA,CB,CC
W562-
03DB,DC,EB,EC W562-05CA,CB W562-06BA.BB W562-07BA.BB
is
subject
W541-08AB.AC
W541-B4AC
W542-0BAB.AC W542-64AC
W561-06AB,AC W56t-21BA.BB W56t-22AC
W562-
08AB,AC W562-21BA.BB
TABLE
OF
CONTENTS
Page
7-L."'-.
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············································· 12-
·· ·· · ··
·····························································
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···
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............
2-3 4-9
10-
II
13
14-
15
16-
17
18-
19
25
27
28-29
30-
31 33
34-
35
36-39
40-41
MACHINE COVER(l)-(3)···--·--------------·----·----·--·----·--···--···········
CRANKSHAFJ'DRIVEMECHANISM ARM NEEDLE
NEEDLE GUARD MECHANISM LOOPERDRIVEMECHANISM FEED MECHANISM(l)-(3) PRESSER SPREADER MECHANISM
THREAD TENSION MECHANISM NEEDLE & SPREADER THREAD HANDLING · · · · · · · · ·
LOOPER THREAD HANDLING LUBRICATION MECHANISM(! )-(2)
HR
BED
FRAME
SHAFT MECHANISM
BAR
MECHANISM
FOOT
MECHANISM
DEVICE--····
.................................................
........................................... 2-3
......................
...................................
.................................
.............................
..............................
....................................
...............................
.......... · ........................ · 28-
.........................
..............................
.......................
4-9 10-11 12-
13
14-
15
16-17 18-19 20-25 26-
27 29
30-
31
32-
33
34-
35
36-
39
40-41
if.:.il:b ................................................................
'FitPR"l>iiiMI!i!iii\ ···············
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(-03,04)
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[-08,21,22)
.........................................
c -21,22J
[-84)
............................................
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.......
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MD)
....................................
.................................
......................
...............................
· · · · · · · · ·
..
· · ·
.. · ..........
................
JOz-
42­44­46-49 50-5! 52-
54­58­60-
64-
68-69
10-73
74-75
76-
43 45
53
57 59 63
67
101
115
THREAD STAND··· PARTS
SPECIFIC PARTS(l)-{2) ( -Ol,OID) SPECIFIC PARTS(3) [ -02)
SPECIFIC PARTS(4) ( -03,04)
SPECIFIC PARTS(S)-(6) ( -05)
SPECIFIC PARTS(7) [ -05/FT J ..............................
SPECIFIC PARTS(8)-(9) [ -06,07)
SPECIFIC PARTS(J2) ( -08,21,22)
GAUGE GAUGE
FOR
SPECIFIC PARTS(!0)-(11) ( -05,07/tvfD)
SPECIFIC PARTS(J3)-(14) ( -21,22) SPECIFIC PARTS(IS) ( -84)
PARTS PARTS
............. : .................................
SEMI-SUBMERGED INSTALLATION···
.......................
..................................
..............................
.............................
.........................
................
.........................
......................
.................................
CONSTRUCTION CHARTS.... ----·76-
LIST······················
..
........
42-43 44-45
46­50-
52-
54­58­60-63
64-
68-69 70-73 74-
102-
49 51
53
57 59
67
75
101
liS
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PART NUMBER
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INDEX
......................................
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250506 24 25
26
250508-91 27 28
206837
29
250543A91
30 31
250511-91 32 33
206050C
34
250530-91
35 36
37
250514 38 39
250507 40
250515A 41
42 43
240126
44
7011
4547 4555
4547
4547
4547
4555 4547 7082
4556
4541 4500
'1''-:l/M3X8
0
lJ
/
:1
IIH'
Jl:'-:l/M6X5 Jl:'-:l/M6X8
fll:il7'""'"'
J!:'-:l/M6X5
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l)
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*
:;
/ M 6 X I 0
Jl:'-:l/M6x8
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SCREW 0
RING JOINT SCREW SCREW
BUSHING SCREW 0
RING BUSHING SCREW
GEAR I LOWER
I SCREW TIMING
BELT BUSHING SCREW
SCREW SET
PLATE SCREW SHAFT
MACHINE
PULLEY
SCREW
SCREW WASHER SCREW
2
I I
3
I
I
2
I
I
2
I
4
I I
I I
I
2
I I
I I I I
*
::!Jll?'[,f~OT
(Not
for sale.)
-11-
8
'20', A
''I(),
( 19'
',
\_
j - w
V
\
1
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W541o561
W5o42•562
-12-
s~i3J'
Series
'
32-'
I
1
'\)
'
!
@
ARM
SHAFT
MECHANISM
REF.
NO.
PART
1!11
/i,
NO.
li
~
I 250526891
* 2 250516892
3 7028 4 4592 5 7152
6 7153
7 7268
8
250533891
* 9 250517A
10
253500-92
*II
253500
12
13
14
*15
16
17 18 19 20
7015
7021 253501A92 253501A
4534
250524
4514
250506
4555
't-/3/(llt) 't-/3/(ll!)
~ *
~
/ M 5 X I 0
~ * ~
~*~/M6X4
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t ~ / M 8 x I 0
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F
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/ M 4 X I 2
'7
/ 7
~
/ M 6 X I 4
=.7
/ A
>'J
x.
-(
NAME MOTION
MOTION
ASSEMBLY
ASSEMBLY SCREW SCREW SCREW
SCREW SCREW CRANKSHAFT
ASSEMBLY CRANKSHAFT CONNECTION
ASSEMBLY CONNECTION
SCREW SCREW CRANK
ASSEMBLY
CRANK SCREW
l-
BALANCE
WEIGHT SCREW JOINT SCREW
QT.
I I
2
I
I
I I I I
1
I
2 2
I
I
I I
2
I
2
21 22 23 24 25
26 27 28 29 30
31 32
4547 250518 250529-91
4547 250521
4547
250528-91
4555
4547 250519
250523-UD 250523AUD
33 4541 34 4556 35 45DI
204585
36
~*~/M6X5
fill
..
~(7•1/"-)
~t~/M6X5
'\''1>-(J:)
~t~/M6X5
fill~
~*~/M6X8
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(
7·'
..
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/ f
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r * 1 -
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~ * ~
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/ M 6 X 1 0
~
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'-'"I
JV
;v
SCREW SHAFT BUSHING SCREW GEAR
(UPPER)
SCREW BUSHING SCREW SCREW SHAFT
HANDWHEEL HANDWHEEL SCREW SCREW SCREW
WASHER
2
I
I
2
I
6
I I
I
I
I I I
I
I I
*
='IIIX;;'C:~OJ
(Not
for
sale.)
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./1
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...
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All
'"bcla<S<s
IHI\"\illl
&
W562~561-21,22
<XC<~I
&
W562·2
.
14-
~t*ffllHI!i
NEEDLE
BAR
MECHANISM
NO.
PART
ill
REF.
I 251000-91
xxxxxx
2 3 4554
XXX
4
206061
5 6 5325
7 206053
206052
8 9 240098
I 0 240101 II
206063
12
206062
13 14 15
251009
179040-05
16 17
251007
18 19 20
240123
NO.
.II>#%
XXX
7021
7020
7019
7082
f9;
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ft.
ft
fll
ll:*:l/M
3 X 3
ft
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it
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ll!ij!!:iL.
4 X
NAME NEEDLE
NEEDLE
BAR
HOLDER SCREW NEEDLE
BAR
CLAMP
I 0
NEEDLE SCREW
PIN
LINK/NEEDLE
')
/:I
NEEDLE
BEARING
BAR
DRIVE WASHER GUIDE
GUIDE
X
I
2
I
0
SCREW SCREW
BLOCK BLOCK/NEEDLE
BAR
LATCH
SPONGE
BRACKET
X
I
0
X
8
SCREW SCREW CUSHION
RUBBER
QT.
I I 3 3 I
I I I I
I
I I
2
I I
I I
2
I I
21
xxxxxx
22 23
212186
24
206524
5373-HC
it
Iii:
llll*:l/C
Ill iill*ll:
J!:;<l!J:
4 X 8 ,
7
NEEDLE
SCREW OIL
WICK
OIL
WICK
PLATE
RETAINER
I
2
I I
X X X X
102-115
XX
JiG)
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[...
L (
t!;~
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1
0
-15-
X X X X X X
Please confinn the correct part by the gauge parts lists on pages 102-115.
is
one
of
the
gauge
parts.
*WS00-05
AI!
subc:la
.... s
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GUARD
MECHANISM
REF.
*
PART
NO.
i!illi\lltl}
251517~91
I
2
255501~92
3
255501
4 5
6 4543
306093
7 8
205495
9
1 0 251518 11
205061 240102
12
202176 lit
13
206748
14
204052A
15
251519~92
16
251519
*17
18 19
303067
XXX XXX
20
NO.
4539
7015
5084
4500
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5 X 1 4
5 X 5 ,
X 1 Q
Ill
NAME ECCENRTIC/CONNECTION
I
SCREW CONNECTION
ASSEMBLY CONNECTION SCREW
SCREW CRANK
5
SCREW PIN SHAFT
RING WASHER
OIL
WICK
FELT
OIL
SEAL
LEVER
ASSEMBLY
LEVER
SCREW SPRING
NEEDLE
WASHER GUARD
(REAR)
ASSEMBLY
QT.
I
2
I
1 2
1
1
2
1 1
1 1
I
3
I
1
I I I I
21 22 23
7017
xxxxxx
7031
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4 X
5 5
X 4
SCREW NEEDLE SCREW
GUARD
(FRONT)
1
I
1
X
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L
""(
< t!.t:
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X X X X X X
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is
one
of
the
gauge
parts.
Q
W561-22
H~<
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'
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mepl
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W561·21
( 3l:lll
,22 & W562·21
*W500=
W541
>542
Senes
W561•562
Series
-18-
LOOPER
DRIVE
MECHANISM
REF.
NO.
10
*11
12 13 14 15
16 17 18 19 20
PART
ill!
Iii\
I
252004
2
205061
3
240102
4
4539
5
252002
6
179402-05
7
7032
8
179403-15
9
252011-91 252001-92
252001
7015 252000-92 252000
4539
252010
7011 179399-05 240062 240049
NO.
'li%
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ll:*:>/M5x6
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7 / 7
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I'
5X6
5
(MI.)
5XI4
I'-
NAME SHAFT
RING WASHER SCREW CRANK
GUIDE
PLATE SCREW SCREW ECCENTRIC-CONNECTION CONNECTION
ASSEMBLY
CONNECTION
SCREW
ECCENTRIC
ASSEMBLY ECCENTRIC SCREW
BALANCE
WEIGHT
SCREW
PIN
WASHER WASHER
ASSEMBLY
QT
.
1
I I
1 1
1
2
1
I
1
I
2
1 1
2 1
2
1 1
1
21 22 23 24 25
26 27 28 29
*30
31 32 33 34
4805 252006 208028 252003 208029
5084 4802
xxxxxx
252007-92 252007
4501 303067
7086 7085
T-fli-T"!I'-/M5
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tJ=j-
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-
I~
-
1--/M
iS
(
ill
4
)
5
NUT SHAFT WASHER BLOCK
PIN
COLLAR
SCREW
NUT
LOOPER
LOOPER
LOOPER
SCREW
SPRING
SCREW
SCREW
HOLDER HOLDER
WASHER
ASSEMBLY
1 1
1
1 1
1 1
I
I
1
I
1
1
1
X X X X X
102-1
*
=!1&!.1~.1~"1
U.t:!f-
15
J'{O),Y-:;
:;,~-'JT:To
re-
(Not
for sale )
'Jl:i:l:llfU!.
[.,
-c
<
t!.t';
~
'o
X X X X X X
Please confirm the correct part
--19-
is
one of the
g~uge
parts.
by
the gauge parts lists on pages 102-115_
W541•561
W541-561-05 & W5S1-21
All
!ub<:l•soes
excopt
W541·~1-05
H$"\tllll
&
W561·21
(.;;:'~
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./I
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W541•561-05
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fiB
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..
subclasses
..
Ht\
cilll
exctptW>41-561·05
1
)
*
ifH~
(I)
FEED
MECHANISM
(I)
REF.
NO.
10
11
12
13
14
15
16
17
18
19
20
21
22 23 24 25
PART
Jill
&I
1
252500-91
2
xxxxxx
3
5590
4
252502-91
5
xxxxxx
6
5590
7
204129A
8
4539
9
204128A
5382
205857
204439A
5317
252504
4539
252507
7019
206133
252509 252508
7020
206128 206127 206129 206562
NO.
lt%
.±.I! 1)
_±.j!IJJ\1
fl'f;J_::j:://C4
~
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f;tf;f-t://C4
;j!
.il:..t'//M5X6
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:/
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a
1
7
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NAME MAl N FEED
MAIN
FEED
BAR DOG
SCREW
DIFFERENTIAL
DIFFERENTIAL SCREW
BUSHING
SCREW
PIN
SCRE'ii
BLOCK/FEED
BAR 'iiASIIER SCRE\11 GUIDE
(RIGHT)
SCRE\11 GUIDE
(LEFT) SCREW OIL
SHIELD COVER GUIDE
(LOIIIER)
SCREW NEEDLE BLOCK/FEED
BEARING
BAR RING LINK/MAIN
FEED
FEED FEED
GUIDE
LIFT
BAR DOG
QT.
I
I I
I
I
I I I
I I
I
I I I
I I
2 2
I I
2
I I I I
26
206125 27 240120 28 252512A 29
252515
30
208949
31
252513-91
32
252516
33
4823
34
206120 35
206119 36
206563 37
200098
38
3044
39
206123 40
206566
41
206565
42
206564 43
200098
44
3044
45
206569 46
5267
47
206568
48
252511
49
252544
50
7028
.:::-t'IV«71J/~
;r..oft/
"'"'
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5
*
')
NEEDLE
BEARING WASHER ECCENTRIC PIN
0
RING
ECCENTRIC
RETAINER SCREW NUT SCREW BUSHING
GUIDE
BLOCK WASHER NUT SCREW BUSHING
RING DIFFERENTIAL
FEED
LINK WASHER NUT PIN
SCREW CRANK/DIFFERENTIAL PIN
INDICATOR
SCREW
FEED
I
I
I I I
I
I I
I
I I
I I
I I
-21-
BUSHING SCREW SPACER SIIAFT OIL
FELT
OIL
WICK SCREW BRACKET SCREW
X X X X X X is one of the gauge parts.
confirm the correct
Please
/
''/
'/
51
52
53
54
55
56
57 58
59
X X X X XXI;!:
102-115 R
OJ
7'-
206571
4539
240119
252510
207358
202175
4539
251520
7019
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1-
irb
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t
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~
l
'o
pa11
by
the gauge
pa11s
lists
I I
I I
2
I
I I
3
on
pages 102-115.
W542•562
.
35
C/
"'\j
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-.!""'=
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_.
2;
/: 3 ',
A.·
.
c=._:..:..=c::J
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Z
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ill!#~\
REF.
(2)
PART
NO.
ill
1
252500-91
2
xxxxxx
3
4
252502-91
5
xxxxxx
6 55
7
204129A
8 4
9 204128A
10
{i,
#it
55
90
90
539
5382
NO.
:t
m ''
):!
lb lb
•;
f<J-
ts
,,
ti
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,, is
*
IJ
a *
1:.'
:--
II
flil
M
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f.2:{;f:t//C4
;a
.J1:-t://M5X6
n
nNt'l/cs
NAME MAIN
fEED FEED
BAR DOG
MAIN SCREW
DIFfERENTIAL DiffERENTIAL
SCREW BUSHING SCREW
PIN
SCREW
FEED FEED
BAR
DOG
FEED
MECHANISM
QT.
!21
I I
I
I I
I I I I I
11
205857
12
204439A
13
14
252504
15
16
252507
17 18
206133
19
252509
20
252508
21
22
206128-2
23
252519
24
252520
25
206562
26
206125-2
27
252521
28
252522
29
252523-91
30
252516
31
240125
32
252525
33
252543
34
35
206120
36
206119
37
206563
38
200098
39
40
206123
41
206566
42
206565
43
206564
44
200098
45
5317
4539
7019
7020
4514
3044
3044
J'J
JlJ
/;.a
,,
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BLOCK/FEED
BAR
GUIDE WASHER SCREW GUIDE
(RIGHT}
SCREW GUIDE
(LEFT} SCREW OIL
SHIELD COVER GUIDE
(LOWER)
SCREIIJ
NEEDLE
BEARING BLOCK WASHER LINK/MAIN
'/
NEEDLE
FEED
BEARING ECCENTRIC REGULATOR ECCENTRIC
RETAINER
SCREW SPRING
SPACER
NUT
SCREW SCREW
BUSHING GUIDE
BLOCK
WASHER
NUT
SCRE\11
BUSHING RING DIFFERENTIAL
FEED
LINK WASHER NUT
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X X X X X
102-115
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47
48
49 50
51 52
53
54
55
56
57
58
59
60
61
62
63
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252526 240122
206366
204585
200555
206569
4546
252527-91
7031
252510
4539
207358
202175
240119
206571
4539
251520
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SCREW S!!AFT
SCREW OIL
FELT
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WICK SPACER BUSHING
SCREW BRACKET SCRE\11
X X X X X X is one of the gauge parts.
Please confirm the correct part
by
the gauge parts lists
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2
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on
pages 102-115
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FEED
MECHANISM
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NO.
1 2 3
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5
PART
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252531 252532 252533-92 252533
REF.
6
240271
7 8 9
10
252536 240129
11
252539A91
12 13
240162
14
252664-91
15
252538
16 17 18 240124
210171
19 20
NO.
4531 5316
1998-2
7066
7019
7021
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NAME BLOCK
GUIDE/BLOCK LEVER LEVER BOLT
SCREW COLLAR SCREW SCREW SPRING
RING BRACKET SCREW PLUG LEVER
SCALE
ASSEMBLY
PLATE SCREW SPACER STOPPER SCREW
QT.
1 1 1 1
1
1 1
2
1
1 1
1
5
1
1
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21 22 23 24
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PRESSER
FOOT
MECHANISM
REF.
N 0 .
10 11
12 13 14 15
16 17 18 19 20
PART
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1
253000-91
2
253003
3
240112
4
206139
5
5118
6
206157
7
5386
8
253005-91
9
7025
240113 253018
240095 253004 253028
7010
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NAME ADJUSTING
NUT SPRING PRESSER
BAR
SCREW LINK
SCREW GUIDE SCREW SPRING
OIL
GUARD
0
RING PRESSER FINGER
BAR
GUARD
SCREW WASHER
PRESSER
FOOT SCREW LEVER SPRING
BAR
CLAMP
COMPLETE
QT.
1
1
1 1 1
1 2 1 2
1
1
1
1 1
1 1
1 1 1
1
21
206156
22
23
192024
24
W00030-l
25
206149
26
27
253011 28 29
206148 30
31
253013 32
253014 33 34
253015
35
36
37
5084
5!87 5184 2022-4
7034 7019 4549
4805
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COLLAR SCREW
5
COLLAR SCREW BELL
SCREW LINK SCREW BELL SCREW
SHAFT LEVER SCREW BRACKET SCREW
BOLT
NUT
CRANK
CRANK
(UPPER)
(LOWER)
1
2 1
1
1 1
1 2
1
1
1
1 1
1
2
1
1
X X X X X X
102-115
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--27-
Please confirm the correct part
IS
one of
the
gauge
parts.
by
the gauge parts hsts
on
pages 102-115
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