Pegasus EXT5100 User Manual

Revolutionize Production through

by

worker creativity

pegasus!

~PEGASUS®

INTRODUCTION

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• This parts catalog contains only special parts for the EXT 5100

*Since

• On pages

• Gauge parts construction charts I gauge parts list.

• A numeric index

• Always give the part numbers when ordering parts.

Series that are

refer to the EX5100 Series parts catalog (Cat. No. 9729) for
parts except special ones.

the first page containing the illustrations and the second page
containing the data
The number given to each illustrations
parts list.

Gauge parts are used
only.

in order to know the illustrations and the combinations
parts, and pages 24 contain the gauge parts lists to obtain the
data at a glance.

after. The illustration and/or description

can be easily referred to by the part number.

The contents
without notice.

in

the making

common parts are used between the EX5100 Series ,

2-19,

each mechanism

of

Pages

20-23

contain the gauge parts construction charts

of

of

this parts catalog are subject to change to

as

of

January, 1996.

is

arranged on facing pages,

the individual parts.

is

the REF. NO. on the

in

some machine types and sewing gauges

the parts

is

attached to page 25 on and

of

the required part

of

the

W.,~llll

EXT

EXT51
EXT51

EXT51

EXT51

EXT5114­EXT5114­EXT5114-04/433N

EXT51

(Models)

51

00

Series

04-

02/233N

04-

04/433

04-

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11
11

TABLE

TOP

FEED

9

MACHINE

NEEDLE

KNIFE

OF

MECHANISM(!
BED

FRAME,

DRIVE

MECHANISM

DRIVE

MECHANISM

CONTENTS

)-(3) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-7

COVER

······· ··· ··· · ·· ··· ··· ··· · ··· ··

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· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12-

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.. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

13

19
23

24

25

PRESSER

LUBRICATION
ATTACHMENT

FOOT

MECHANISM

MECHANISM

FOR

· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 12-

.................................

BLINDSTITCH

14-15

HEMMING········· 16-

13

17
SPECIFIC PARTS···················································18-19
GAUGE
GAUGE

PART

PARTS
PARTS

NUMBER

CONSTRUCTION

CHART·················

20-23

LIST···················································

INDEX········································ .......

24

25

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-2-

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(1)

TOP

FEED

MECHANISM

(1)

REF.
NO.

01
02
03
04
05

06
07
08
09
10

11

12
13
14
15

16
17
18
19
20

PART

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-4-

TOP

FEED

MECHANISM

(2)

REF.
NO.

01
02
03
04
05

06
07
08
09
10

11

*

12

*

13
14

15
16

17
18
19
20

PART

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TOP

FEED

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REF.
NO.

01
02
03
04
05

06
07
08
09
10

11

12
13
14
15

16
17
18
19
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01
02
03
04
05

06
07
08
09
10

11

12
13
14
15

16
17

PART

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NO.

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LUBRICATION

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REF.
NO.

01
02
03
04
05

06
07
08

09
10

11

12
13
14
15

16
17
18

*

19
20

PART

NO.

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;fi

l1:*--://M4X4

/ { 1

7°

(

*11

)

/{

1

7°

*~?HIm

;fi

l1:*--://M4X4

PLUG
SCREW
PIPE

ASSEMBLY
PIPE
OIL

WICK

PLUG
SCREW

1
1

•*

=Not

-15-

for

sale basically

1iiJ

I~

(Biindstitch hemming)

EXT5105-

12

14

-16-

ATTACHMENT

FOR

BLINDSTITCH

HEMMING

REF.
NO.

*

*15 205361A

01
02
03
04
05

06
07
08
09
10

11
12
13
14

16
17
18
19
20

PART

=€fB

NO.

g

:m:

210685
210 6 8 0
21

0 6

81
0 0 518 4
2 0 1191

003044
2106 8 2
0 0

50 53
2106 8 3
210684

002906
007020
201252
210691A91

005057

210689
005157
002430

210 6 9 0

{j-

:@

m

7·

7 7

/

:/

:@

m

/C5

·:;

:@;ij!7.77·:;"

1:::

:.--

:;

~{i

*-

llll ;'{ *

I\~-}-·:;

A r

3¥*-

~{i

~

;'{

:s:rz.::r­SJZ.::r-

j{

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li

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1

:@

:@;ij!t:l'

:s:rz.::r-:;

~fr'j~

SJZ.::r-:?/C3x4.5

~lrl*-

7•77

·:;

;{

:?/C4

1:::0

/'

*

:?/C4

://M4

m

:?/C3

'Y r

r

- /

t:r

/C5

X

X

X

c

*ll

" c

7·

7 7

1:::

/'

4.8

2.6

10

)

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:/

)

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NAME

CLOTH
CLOTH

"

HINGE/EDGE GUIDE
SCREW
SPRING

NUT
STOPPER
SCREW
PIN
FLAT SPRING

SCREW
SCREW
SPRING

CLOTH
CLOTH

SCREW

ADJUSTING PLATE
SCREW
SCREW
BRACKET

GUIDE
GUIDE

WASHER
GUIDE
GUIDE

BRACKET
BRACKET

BRACKET

COMPLETE

ASSEMBLY

QT.

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

21
22
23
24
25

26
27
28
29
30

31
32
33
34

005088
16

7 0 6 6
00290 5
13

714 2
2106 9 2

0 012 0 6
213 0 9 5
0012 2 9
0 0

50 57

2 0 1 2 1 1 c 9 1

205835
005299
3

03

312A

3

03

313

I\~*:;

~~

3¥*-

~~

A r

3¥*-

ffliM~

SJZ.::r-:?/C3x4.5
:s:rz.::r-:;

:@;ij!;p]m

:?/C5

•:;

;{

:?/C4

/C4

X

-

X

(40MM)

ffliWJ;pjm

:s:rz.::r-

;pj

~

:?/C3

m

~{ij

;'{

*

X

X

4.5

5.3

2.6

7.5

SCREW

WASHER

SCREW

WASHER

STOPPER

SCREW

AUXILIARY PLATE
SCREW
SCREW
FOLDER

AUXILIARY PLATE

SCREW
REGULATOR
FLAT SPRING

COMPLETE

(40MM)

2
2

1

1

1

1

1

2

1
1

1

1

1

1

•*

=Not

-17-

for

sale basically

EXT I Z041

-18-

SPECIFIC

PARTS

REF.
NO.

*

01

*

02

*

03
04

05
06

07
08
09
10

11

*

12
13

14
15

16
17

18

*

19

20

PART

$ £

NO.

:1:

i3

271018C-91
271019AC
271020
271538A91
271505-92

007150
179136-01
179137-05
202176
004545

271533A91
179129-05
271516A91
179130-05
007054

271510M
271510N
274517B91
274514A

240097

i;

7•

'Y

:,;

jf.

7•

'Y

:,;

J::

JJ.;

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V

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7

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1 7° (

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1

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-

-

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*ll

i:!;

t!;
t!;
t!;

)

) /

~

(

*ll

~

pg

X

t!;
t!;

NAME

jf

•

BUSHING

NEEDLE

BAR

ASSEMBLY

BUSHING

'Y

f-

UPPER

LOOPER

HOLDER

ASSEMBLY

LEVER
BOLT

PIN

ASSEMBLY

PIN

OIL

WICK

SCREW

)

6.

7

UPPER

LOOPER
GUIDE/UPPER
UPPER
OIL

LOOPER

FELT

SCREW
BASE/UPPER

BASE/UPPER
PIPE

ASSEMBLY

HOLDER

LOOPER

HOLDER

LOOPER
LOOPER

ASSEMBLY

HOLDER

HOLDER
HOLDER

QT.

1

1

1
1

1

1

1
1

2

1

PIPE
PLUG

21
22
23
24

004543
274589
274588
007008

lt*:P/M4X4

7

.:L.

Jll

t-

Jtt/i

.Sf.*://M3X4

SCREW
OIL

FELT
PLATE
SCREW

•*

=Not

for

-19-

sale basically

EXT51 00 Series

Plain

seaming

Blindstitch

(1-Needle)

hemming

EXT51 04-02/233N EXT51 04-04/433N

sw

3 213110­4 213110-40
5 213110-50

277408-l&F

277403-16F

30

213103-16

277404-16F

EXT51 04-04/433

sw

3 213111-30
4 213111-40
5 213111-50

277409-16F

277403-16F

213117-16

sw

EXT51 05-12/223N

sw

4 213100-40

277407-16F

277401-16F

277402-16F

213103-16

277344

sw

3 277286­4 277286-40

277286-50

4

30

sw

4 277181-40

-20-

'1-:J-r\-'/

GAUGE
CONSTRUCTION

*!i'Jil.6X12$1

PARTS

CHART

EXT51

05-12/223N

EXT51

I I

I I

277062A

I

04-02/233N

I

EXT51

NG

179630-92

~

ii
ij

277060

04-04/433

I

I

I

277063

EXT51

04-04/433N

I

I

I

I

213108

I

I~IJil(ft-!fl/J!11!!)

BLI~DSTJTCH

(LIGHT-MEDIUM

HEMMING

WEIGHT

FABRIC)

11!!1Jil(ft-!f!J!11!!)

PLAIN
(LIGHT-MEDIUM

~liM~

SEAMING

1;

:l.

UPPER

201121A

I

I

WEIGHT

FABRIC)

COMMON

KNIFE

sw

3

213108A

11!!1Jil(/J-IJJ!11!!)

PLAIN

(HEAVY-EXTRA

PARTS

it~

(M)

SEAMING

NEEDLE

213107

I

sw

4
5

I

HEAVY

FABRIC)

GUARD(FRONT)

213108

213108

11!!1Jil(JJ-IJJ!11!!)

PLAIN

SEAMING

(HEAVY-EXTRA

it~

(

il)

I

I

HEAVY

NEEDLE

277061

FABRIC)

GUARD(REAR)

-21-

EXT

51

00

Series

Plain

seaming

(2-Needle)

EXT5114-03/333N

NGxSW

277403-16F

EXT5114-04/433N

2X3 213112-30

4 213112-40

2 X
2X5 213112-50

277408-16F

213103-16

SW

NG

277404-16F

EXT5114-04/433

NGxsw

2X3 213113-30

4

213113 -40

2 X
2X5 213113-50

277409-16F

277403-16F

213117-16

277344

sw

3 277287-30
4 277287-40
5 277287-50

-22-

'1-:J-1'\-'')

GAUGE
CONSTRUCTION CHART

*91Jt3.511?$1

PARTS

EXT5114-03/333N

I

I

2770628

~

~

-

I

277001

EXT5114-04/433N

I

NG

277022-92

Ill!

'

1

NG

I

I

EXT5114-04/433

I

I

277063

e==!JO

~

I

277060

~

!tHiH!.l

(

rr

PLAIN SEAMING

(MEDIUM

J!'1 -lf-1

WEIGHT-HEAVY

I

I

~tJt!!

)

FABRIC)

~)M:gB~

.U

!tl!*itffl ( 1J-

PLAIN SEAMING
(HEAVY-EXTRA

COMMON

A

UPPER

201121A

~JJ~.ttl!)

KNIFE

I

213108

rcr

I

HEAVY FABRIC)

PARTS

it!l

(WI)

NEEDLE

~

.ttl!*itffl

( 1¥-

PLAIN SEAMING
(HEAVY

GUARD(FRONT)

213107

fil!'f~.ttl!)

-EXTRA

it!f (ll)

I

I

HEAVY FABRIC)

NEEDLE

GUARD(REAR)

277061

-23-

j

~

Jf~J:t

MACHINE

EXT5104-02/233N

EXT51

EXT51

EXT51

EXT5114-03/333N

EXT5114-04/433

EXT5114-04/433N

N

,j::..

I

TYPE

/SPEC.

04-

04/433

04 -04/433N

05-

12/223N

~

Jj'-:J

GAUGE

NG sw

-

-

-

-

2

2 4

2

~~~~~~

1:iZi

L)

tim

(

*Il.

3
4
5
3
4
5
3
4
5
4
3
4
5
3

5
3
4
5

itt&

NEEDLE

PLATE

213110-30
213110-40
213110-50
213111-30
213111-40
213111-50
213110-30
213110-40
213110-50

213100-40

213112-30

213112-40

213112-50
213113-30
213113-40
213113-50
213112-30
213112-40
213112-50

MAIN FEED MAIN FEED

DOG ASS.

277408

277409-16F

277408

277407-16F

277408-16F

277409-16F

277408-16F

-16F

-16F

)

1:iZi

L)

DOG

(277403

(277403

(277403

(277401

(277

403-

(277

403-

(277403

lim*

i*

-16F)

-16F)

-16F)

-16F)

16F)

16F)

-16F)

~

tifjlltJ)ZiL)fim

AUX.

FEED

DOG

(2131

03

-16)

(213117-16)

(213103-16)

(213103-16)

(213103-16)

(213117-16)

(213103-16)

~

~!hiZiLJI!m

DIFF.

FEED

DOG

277404

-16F

277404-16F

277404-16F

277402-16F

277404

-16F

277404-16F

277404-16F

J:i!LJtlm

'

TOP

277344

277344

277344

277358

277344

277344

277344

FEED

DOG

WI

(*Ill

'

PRESSER

FOOT

ASS.

277286-30
277286-40
277286-50
277286-30
277286-40
277286-50
277286-30
277286-40
277286-50
277181-40
277287-30
277287-40
277287-50
277287-30
277287-40
277287-50
277287-30
277287-40
277287-50

~~

,_,

\'•

01

,

.......

'-O

-"oo

len

~(1)

~ffi·

CJ)

~

Jf~j:\

MACHINE

EXT51

EXT51

EXT5104-04/433N

EXT5105-12/223N

EXT5114-

TYPE

/SPEC.

04-

02/233N

04 -04/433

03/333N

~

Jj'-:J

GAUGE

NG sw

~

-

4

~

3

-

~

r------s-

~

-

+--

-

4

3

~

2

s

J:JI,-1~-

UPPER

LOOPER

277062A

277063

277063

277062A

2770628

~

"FJI.t-J~-

LOWER
LOOPER

277060

277060

277060

277060

277001

~

...tx.:::z

UPPER

KNIFE

201121A

201121A

201121A

201121A

201121A

\\

"F.)(.:::Z

LOWER

KNIFE

213108A

213108

213108A

213108

213108A

213108
213108

213108

r------s-

EXT5114-

04/433

2

4

277063

277060

201121A

~

r---s-

EXT5114-

04/433N

~

2

4

~

277063

277060

201121A

213108

213108

(

O(j

NEEDLE

FRONT

213107

213107

213107

213107

213107

213107

213107

it~

GUARD

1

~

REAR

277061

277061

277061

277061

277061

277061

277061

~

itii

NEEDLE
HOLDER

179630-92

179630-92

179630-92

179630-92

277022-92

277022-92

277022-92

-·-·---

\

it

NEEDLE

000642

# 9

000629 # 11

000629 # 11

000642

# 9 .

000642

# 9 J

000629 # 11

000629 # 11

--

Qm

)>X

c--i

G)~

mo

"'UO

)>en

JJ<D

--i

i

I

~-

enm

r

en

--i

INDEX

NO. NO.

PART

NO.

629
642
1206
1229
2430
2905
2906
3044
4500
4501

4514
4514
4521
4531
4533
4533
4533
4533
4533
4534 3

4534 7 2
4543
4543
4543
4543 5
4543
4543
4543
4543
4545

4545
4582
5053
5057
5057
5088
5157
5184
5299
7007

7008
7014
007018A
007018A
7020
007024A
7026
7044 3
7054
7056

7056
7059
7066
7077
7143
7150
7150
7154 9
7185
7192

7193
7206
7207
7233
137142
167066
179129-05
179130-05
179136-01
179137-05

179201-15
179320-05
179630-92
200555 7
201022 7 4 271020
201121A
201191
201211C91 1 7
201252
201629 5

202175
202175
202176 3
202176
202176
202176
202577 5
204185
205361A
205835

PAGE

REF.

24
24
17

26

17

28
17 19
17

23
17

11

17

7

19
13

5 4

30

5
7

13

12

3
5 7
5

14

5

24

15

11

38

3

32

3

34

5

20

22
15
15

22
15

27
19

21
11 11

19

10
11
17
17 16
17

29
17

21
17

18
17
17

32

3

25
19

24

3

36
13

12
15
17

12

5
7

11

27
19 15

3 4 240291 3
3

30

7

23

9 9 240322 7
7 9 240332 7

9
11
19

11

11

13

15

15

13 15

3 9 270071 9

3

10

3 6 270081 9 5 277001
17

24

17

22

19

12

19

14
19
19

7

18

3

18

24

15

24
17

30
17 13

17
15

20
15

25

16
11
15

16
19

10
15
17

15
17

31

PART
207358 3

207358
208235 3
208235 5 9
208235 5
210320
210533 7
210680

6

210681
210682

4

210683
210684
210685

6

8 210689

210690
210691A91
210692
210930 9 6
210930
211301 7

213095
213100-40
213103-16
213107
213108

5

213108A
213110-30

213110-40

213110-50
213111-30

213111-40
213111-50

9

213112-30

8

213112-40
213112-50
213113-30
213113-40
213113-50

4

213117-16
213218A92

240039
240039 3
240042 7

8 240097

240097
240097

2

240148 3
240148 5

240152

240294 3
240296 7

7

240351 5
2 240368 3
6 240371

240542 3 2 276539

240542 3

270010AUD

270067 9

270079

270165-9S

270168 9

271003C

271015-92
7 271016

8 271017

271018A91

271018C-91

271019A

271019AC

271020
5 271021

271023-91

271505-92

271510M

271510N

271516A91

271533A91
5 271538A91

272538A

272539A

9

273001A92

3 274035

274036

274037

NO.

PART

PAGE

REF.
17

5

26

39
15

10

15

16

17

2

17

3 274054

17

7 274055

17

9 274514

17

10

17

1
17 17
17

20

17

14

17

25

13

11

24

17

27
24
24
24
24
24
24
24
24
24

24
24
24
24
24
24
24
24
24
13

3 3 276518

29

20
15

21
15

26
19

20

19

28
15 17

41
26

5 276533
14
12
27
15

15 11

28

9 3 276566-92

10

2

9 8 276573 7
9 1

4

5 8 277061

11

1

11

10

11

12

11

6

19

1 277286-30
7 277286-40

11
19

2

11

8

19

3

11

4 277287-50

11

3 277344

19

5 277358

19

16

19

17

19 13
19

11

19

4 277407-16F

7

13

7

17

11

14

3

40

3

43

3

42

NO.

274039
274040
274041
274042-92
274043A
274044
274045-91
274048-91

274514
274514A
274517-91
274517A91
274517891
274522A91
274529
274530
274549

274550
274551A91
274556
274559
274588
274589
274592
276501A92 5
276504-91

276505
276506

276507
276508
276509
276510
276511-92
276512
276513-92
276514A
276517

276519
276520-92
276524
276526
276527A
276528-91
276529
276530

276531
276532
276534

276535
276536-92
276537-92
276538

276540

276567
276572-92

277022-92
277060

277062A
2770628
277063

277181-40

277286-50
277287-30
277287-40

277401-16F
277402-16F

277403-16F
277404-16F

277408-16F
277409-16F
303312A
303313

PAGE

13
13 16
13
13
13
13
13
13
13 10
13

15
15
19
15
15 18
19
15
15 13
15
15

15
15
15
15
19
19
15

5
5

5
5

24
24
24
24
24
24
24

24
24
24
24
24
24
24
24
24
24

24
24
24
24
24
24
17
17

NO.

REF.
13
14

3
2
1
6
9

5

19
24
19
23

18

2

14

9
6

1
4

7
23
22
12

1
11
12

13
16
18
19
21
23
25

1

3

8
10

22
37
21

7
14
20
21
22
31

33

8

1

5
11
29
13
23
24

3

33
34

PART

NO.

NO. NO.

PAGE

REF.

PART

NO.

PAGE

REF.

-25-

II

PEGASUS
SEWING

®

CO

.•

LTD.

MACHINE

MFG.

Cat. No.9730 April, 1998

© 1998 PEGASUS SEWING MACHINE MFG. CO., LTD.