Pegasus EX3200, EX5200 User Manual

EX3200 Series
~~~l.'~
Safety stitch machines
~/
EX5200 Series
Parts Catalog
;t
-1
\-
Overedgers
:;
?
~
~ /
INTRODUCTION
;::
(J)
I~-
:;
iJ
9 o
-1'(;t,
s2
oo
~
1
J-
2003 $ 06
;((f)~
~/~~;;:(J)~
F.l
~~c:p
~
rrz:·~~
(J)
L. cl-
EX3200
'*9
o
• This parts catalog covers the EX3200 · 5200 series machine manufactured in June,
2003.
• 2
...._
93
:W~c:::~<t§Bd'b~mJM81
~,
:b":Wb'l~-·:;
~~~C:::
i
1~n Tl-
~
('!
l!i~) ~;f,L.
•1
~
-·:;
1)
.A
:.'i::(J)fl~i.t
-
·:;§Bd'EJ
-z:
m~~<t"f-:/1
(l,'*9
·
~*~C:::~j:§Bd'EJl!i~-1
'"(",
f!B
t, 'o
~51d:<~~~n~;:e:~~0a:90)~
77Ix<
o
-fO)~~ • ~flli1d:cb'@~Mc:::5
d'6
~1ffll5±
1d:d:i, ;::
tc~l-'
1)
'~lli~~;t,
(l,'*9
t-
(J)f!Bd'EJm:~(J)~~2fJ'
C
-177
'? 7
·,
m:t.t(c:::
~
-·:;~
3tl-
'tct
.:
0)1 ~-·:;
o
H
<::ll>l£!R
L.,
~:Wb'f!Bd'EJ0)7Jf!Jil
.A
H<::i'J:-::>Tl-'S:9
1~-·:;
1
.A
)
o S:tc, §
f-0)
o
XXXXXX
.A
l
~c:::(J)#~Ffl~n
J::?
/T'Y?
<
llij~<t
iJ
1
c~t>
J
a:
C
94--
1o9
.A~~2~L.,
,
f!Bd'btli~~aJ3~
9 o
~·(J)~2if.ll.~Jf.j
O)§Bd'EJ(j:,
Tl-
9 0
fl~:t.t<:::
:wl
~c:::-:!!L.
§Bd'btli~t
1
~t:!:Hta:9
(
~s~c~~
The components
Bd'671
REF.NO.
@
according to the mechanism on pages 2-93. The illustrations are on left pages and the part numbers on right pages. The illustrated part and its part number are assigned the same reference number.
~
'~7'-:/ 1 ~
·
e:
(J)f!Bd'EJ
n2~1....
c
~t
.
L.
c <
t.:~
;t~t$Hc:::J::
1) ,
• "XXXXXX" indicates gauge part numbers whi vary depending on subclasses. Please refer to the gauge part list (pages
T
this book for quick reference.
To part number. Note that the contents are subject to change for improvement without prior notice.
of
EX
series are arranged
94-109).
he
index
of
part numbers are listed at the back
place an order for any part, please specify the
of
this book
ch
of
mWX@~
(Models inserted)
EX3200 Series
EX3215(16) EX3215(16)-01A1222 EX3215(16)N­EX3215(16)N-01 /232 EX3215(16)N-01 EX3215(16)N-01 U/232 EX3215(16)-02/223( EX3215(16)-02A1223 EX3215(16)-02A/233 EX3215(16)-02U/223(K) EX3215(16)-03/233( EX3215(16)-03/333 ( EX3215(16)-03U/233(K) EX3244-03 EX3215(16)-A04/435(K) EX3244-A04/ EX3215(16)-A05/535(K) EX3215(16)-42/233 EX3215(16)-42P1/233(
-01
/3
33(K)
435
/222(K)
01
/222
S/272
(K)
(K
K)
K) K)
)
EX3215(16)-42P2/233(K) EX3215(16)-43/335(K) EX3215(16)-53/233(
k)
K)
EX5200 Series
32
EX
5204-01/223(K)
EX5
21
4-01/233(K) EX5204-32 R2/223(K)
EX
5214N
-01
/283(K)
EX
5214N-O 1 U/283(K) EX5204-02/233(K) EX5214-43 P2/333( K) EX5204-02H/223(K) EX5214-53C3/333(K) EX5212-02/333( EX5214-03/333(K) EX5214-M03/333( EX
5214-04/485(K) EX
5205-12/223( K) EX5214H -55/5 EX5205-12Z1/223( EX
5203-12/223( K) EX5203-22/233(K) EX5204-82/2 EX5204-22Z2/213(K) EX
5204-23Z3/684( EX5204-24/445(K) EX5214-24/445(K) EX5204-32R 1/223(K)
K)
K)
K)
K)
EX5204-
EX5214-43/333(K) EX5214-43P1/333 (K)
EX5214-M53/333(K) EX5214-54/433( EX5214-54/443 (K) EX5214-54/445 (
EX5204-82/223(K) EX5204 T-82/223(K)
EX5214-83/323(K) EX5214-84/423( EX5204-92M1/223( EX5214-92M2/223(K)
R2/223L(K)
K)
K)
45(K
)
33(K)
K)
K)
""':J
F.+:ltfli••••••••••••••••• •
I'JJ\-.+:Ilfli
7J
I
?
5/?:/-v7
* ml.:rmuM· .. · .. · · .. · .... · .. ·
*~·*/1911)(1)
* m • *il:i:•*
~~1).+:1#11
~~
~~IJ.+:i*M
~Ill¥
_t}v
Llv-J\-~tM
"FJv-J
=
~~Jv-J\-~*M
=
m~Jv-J\-~
1
)
liS
1
J
liS
)2S
1JtJltl/i(3) _t.){ ¥!litlllfli·
~5!13tllt\~
~;m~-tt~~
H .
*Jl.f5 .................
¥
5:tl*ittkllf1f100&
~5:tl*ittkllf1f1
WffHl EX5212.02
W!f.lf!B£ (2) W!f.lffll£
W!f.l W!f.lffll£
W!f.lffll£ W!f.lffll& (7) W!f.lffll& (8) W!f.lffll£ (9) W!f.lf!B& (1 0) W!f.lf!B£ (11)
W!f.lf!B£ (12) W!f.lf!B& (13)
W!f.lf!B£ (14) W!f.lf!B& (15) W!f.l$& W!f.lffll& (17)
;;t:f:/
7-:JJ\-·nx_
*iffiLI81
1'/7•:;?A
(1)
................
\-.+:It,~
(2)
................
t-.+:1*:4
.......................................
.............................
1
*1191
J
(2J
.............................................
/1911)(
3)
..............................
(1)
..............
1
.+:t
tM
(2)
)
IJ
mm
-J\-.+:i*M(
~l/ll
~lM
At:ltM
R .
.............................. .....
(3) .... ..............................
(4J .... ............
1J
..........
(2)
..................
\-~t
M
................................................
(1J .................................... 32-
*M
(2J
(1)
..........................
(
2)
...................... .. .....................
..................................................
.....................................................
....................
(1)
..........................
(2J
................
~tr!
...................................................
................
.......
00&·
.........
B&
(1)
EX3215(16}-01.01A,02,02A.03
EX5214-01
,03,M03
.................. · .. · ..........
EX3215(16)
(3)
ffll£
(4) (5)
(6) EX3244-A04 .................................
(16) EX5
3
:;_;
......
EX3215
EX5204
-02H .......................
EX5214.()4
"""""
EX3215(16
)-A04
EX5203,5205-12 EX5203·
22
EX5204·22Z2.23Z3
EX5204
.52
14·24
EX3215(16)
-42.<2P1,42P2.43
EX3215(16)-42,42P1.42P2,
EX321E>-53 EX521
EX52 EX5204(T)-82
EX5214·92M2 ....
.........
4-5
3C3,M5
14·54
EX5
204·92M1
..................
.............................................
- IT-··· .... ..
............
................................................
••••••••••OO•••••••••
................................
· .... · ..
.. · ..
· .... · · .. ·
.................................. 18 - 19
........ ............. ........... 24 - 25
................................
.................................... 34-
...........
........
..........................
........
...
............
................................
(16)
N·01,01S,01U
""
...........
EX3215(16)H·
EX5205-12Z1
EX5204·32R1,32R2""""""" ..
............ .........
3,54,84
EX5214H·55
214H·55
........
EX5214·83,84 ..............
....
..............
......
.................. ....... ..... 92 - 93
.....
•••••••··•·
·••• 2-3
..
· .................... · 6-7
............
................
......................... 36- 37
...........
...........
.........
EX32
A05
.....
......
EX5214·43,43P1.43P2 76-
43
EX521
...............
....................
· ....... 1 o -
....
............
........
.........
..........
.........
..............
...................
44.()3
EX5204-01,02
EX521
4N-01,
.... ..........
...
............... 64 - 65
........
................
............
4-43.4
" .....
................... 84- 85
...............
12 - 13 14
.......
16 - 17
.... 20 -
....
22-
26 - 27
........ 28 - 29
30-31
...... 38-
-40-41
-42
...
"44
46 -47
-48 50­52-
...........
3P1.43P2
......
01U
........
... .. ·68 - 69
... 72 - 73 ... 74 - 75
.......
.........
.......
... 88 - 89
...........
.... 110
54­56 - 57
'58 - 59
60 - 61
"62
"68
70-
78 - 79
.. 80 -
82 - 83
86-
go
94 - 109
11
1-114
4-5
8-9
-15
- 43
- 45
- 49
- 63
- 67
-
11
21 23
33 35
39
51 53
55
71
77
81
87
91
TABLE OF CONTENTS
MACHINE BED FRAME .... · .............. · · · ....
COVER(1)
COVER (2) .... · · · · · · · · · · · · · · · · ..............
CRANKSHAFT THREAD THREAD THREAD THREAD
NEEDLE NEEDLE NEEDLE NEEDLE UPPER UPPER
LOWER LOOPER DRIVE MECHANISM CHAIN STITCH LOOPER DRI CHAINSTITCH LOOPER DRI
FEED
FEED
FEED
KNIFE DRIVE MECHANISM ..........
PRESSER FOOT MECHANISM ....
LU
LUBRICATION MECHANISM (2) .. · · ·
H.
R.
THREAD S
PARTS
PARTS
SPECIFIC PARTS (1)
EX5204·01
SPECIF
SPECIFIC PARTS (3)
SPECIFIC PARTS (4)
SPECIFIC PARTS (5)
SPECIFIC PARTS (6)
SPECIFIC PARTS (7)
SPECIFIC PARTS (8)
SPECIFIC PARTS (9)
SPEC
SPEC
SPECIFIC PARTS (12
SPECIFIC PARTS (13)
SPECIFIC
SPECIFIC PARTS (15)
SPECIFIC PARTS (16)
SPECIFIC PARTS (17)
OPTION ........
GAUGE
THREADING
INDEX
.................
TENSION MECHANISM
GUIDE & THREAD TAKEUP (1) .. GUIDE & THREAD TAKE UP (2) · · · · · · .. · GUI
DE
DRI
VE
DRI
VE DRIVE MECHANISM (3) DRI
VE
LOOPER DRIVE MECHANISM (1) ......... 26 - 27
LOOPER DRIVE MECHANISM (2) ........
MECHANISM (1) ........... .....
MECHANISM (2) ..............
MECHANISM (3)
BRICATI
ON
MECHANISM (1)
DEVICE .... ........
TAND .................
FOR
SEMI-SUBM
FOR
FUL
,02
EX5212·02 EX5214·01 ,
IC
PAR
TS
IFIC
PARTS
IFIC
PARTS (11) EX3215(16)-42,42P1.
PAR
TS (14)
... ..................
PARTS LIST .. · ·
DI
..........................
.... ......................
·................ 6 - 7
DRI
VE
MECHANISM · · · ·
.......
.. · ..
· · · · · · · · .. ·
& THREAD TAKEUP(3)
MECHANISM (1) ...............
MECHANISM (2) .... .......
..................... 22 - 23
MECHANISM (4) ... · ··· · ·· ···· ....... 24 - 25
..........
VE
MECHANISM (1)
VE
MECHANISM (2) 34 - 35
.....
.......
........ · .
..........................
..............
.... · · · ........
........
............... -46 - 47
......
..............
ERGED
LY-SUBMERGED INSTALLATION ...
EX3215(16}-01.01A.02,02A,03
03,M03
(2)
EX3215
(16
)
E
X3215(16
EX5204·02H EX5214-04 EX3215(16)-A04
EX3244-A04 ...........................
EX5203.5205-12 EX520 EX5203-22 EX5204.52
(10)
EX3215(16)-42,42P
)EX321&-53
EX52 EX5214·54
EX5204(T)·82 EX5204·92M1 EX5214-92M2
............
AGRAM LIST ................... ........ 110
... ...............
.......
... ......... ......... 52 - 53
INSTALLATION
.. · ·
)~1
.01S
· ·
..
··· .......
··· · ··· · .............
EX32
EX5204·22Z2.
14·24
EX5204-32R1
1,4
2P2,
43
42P2,43
................
14·
53CJ,M53,54,84
EX52
14H·
EX52
...........
......
......
............
· ..
................
........
01U
EX5214~1.
15(
16)H-A0
5-12Z1
23Z3
EX5214-43,43P1.43P2 EX5214-43.4JP1.4JP2
EX5214H·55
55
...............
14·83,84
..................
................
.....
..........
.........
..
·........
..
·1 0-11
.........
. 12 - 13
.. ·14 - 15
............
...... 18-
..........
. 28 - 29
..... 30 -
........
......
· ... ·
·38-
.......... 40-
...... 42- 43
.... ·44 - 45
.........
....
.... 50 -
···54-
EX3244-03
...
........
. 58 - 59
01U
...
..........
......
5 .... "66-
......... 70-71
......... 72 - 73
,32R2
···
...........
.........
.............
.. ..
......
· 94 - 109
.. .....
111
p
age
2 - 3 4-5
8 - 9
16 - 17
19
20 - 21
31
32-
33
35 - 37
39 41
48
- 49 51
55
55-
57
60 -
61
62-
63
54 - 65
67
68 - 69
74-
75
76-
77 78 - 79 80-
81 82 - 83
84 - 85 86 - 87 88 - 89
go
-
91 92 - 93
- 114
~'Y
..
'IIIJ
MACHINE
BED
FRAME
REF.
NO.
PART
2010020
2
2101820
3
2101940
4
2403250
5
2402990
6
2081731 7 270008-910 8
0045110
2700470
9
10
0084210
11
9A30710
NO.
ffllc§b:%~
:A/1)//f~/
:A/1)//f~/
*11'1/.-t-1'
1~-1'7'
o-Jv~/
1vmm
fi
/7?-·:;
1'\~7\;j{Jv
1--
(kfi)
1--
/M6 X
.lEt:/
::t-1'/V"x-?
r-:A71"\Jv
25
SPRING
PIN
SPRING
PIN INDICATOR PIPE PIN
PLUG BRACKET BOLT BED
PIN
OIL
MARK
EARTH
LABEL
GUIDE
ASSY.
DESCRIPTION
QT.
1 2 2
2 4
EX3215(16)-02U,-03U,-A04 EX3215(16)N-01U EX3244-A04
EX5214N-01 U1ii!* <
Except
EX3215(16)-02U ,-03U,-A04 EX3215(16}N-01 EX3244-A04 EX5214N-01
U
U
EX3200(N)(T) EX5200(N)(T)
EX3200H Series ® EX5200H Series ®
Series Series
®*
'
EX3200(H}(N} Series @ EX5200(H}(N)(T) Series @
EX3216-53 EX5204-22Z2,23Z3 EX5205-12Z11i'*<
Except
EX3216-53 EX5204-22Z2,23Z3 EX5205-12Z1
L--~-"""\'
tJ/(-al*l (1)
COVER(1)
REF.
NO.
PART
270020-SDO
2
007022AO 3 2700210 4 2403050 5 179107-050
6
2401100 7
270083-9UO 8
270083D9UO 9
270083A9UO
10
274011-910
11
274116A910
12
0070440
13
270024-9UO
14
2403050
15
0071760
16
2700250
17
007019AO
18
270011-UDO
19
2700140
20
007021AO
21
2400430
22
0045430
23
2403010
24
2700180
25
0070090
NO.
8{!~~~
J::fJJ\-
+*7\j--"\Jj,;;..~
1J'A'T·~
/M4 X
14
1--
llfjfa:::fb.
:t1'Jv~
~
iJigiii1.JJ
\-
(MD
iJIIJiiitJJ\- < iJIIJjjj:fJJ\-
m>
( ffl)
t'Pitf
¥JII~
.nn;;..Y
/M4 X
1--
:fJJ
,_
10
<m>
-"\Jv
llliUl:::fb.
lfl-*Y
/M6 X 14
77/tJJ\-
+*7\'j--"\Jj\;;.. Y /M4 X 8
mrt.JH-
<;s)
t./Y
+*7\j--"\Jj,;;._ Y /M4 X
.!Jl~=jt:'/
7\ll:J
7\11:;;..
Y /M4 X 4
l±f«iJ\;;..
7·~7-
.Ifl;;..Y
/M3 X 5
12
DESCRIPTION
TOP
COVER SCREW GASKET CUSHION OIL
PLUG SIDE SIDE SIDE PRESSER
PRESSER SCREW BELT CUSHION SCREW 3
FAN SCREW 2 FRONT HINGE SCREW 3
PIN SCREW SPRING LATCH SCREW
RUBBER
SIGHT WINDOW
COVER
ASSY.
COVER
ASSY.
COVER
ASSY.
BAR
BAR
COVER
ASSY.
RUBBER
COVER
COVER
(RIGHT)
QT.
1 4 1 3
1
4
1
1
1
1
2
26
0045740
27
0045350
28
2700170
29
007017AO
30
2100440 t&J\;;..
31
007017AO
32
2700120
33
007018AO
34
2701530
35
007020AO
36
007021AO
37
007022AO
38
2700130
39
xxxxxx
40
xxxxxx
41
9A30670 42 9A30690 43 9A30720 44
9A31261
7\tf:l?\11:;;..
7\ll:J?\11:;;..~
7·~7-
Y /M3 X
/M3 X 4
12
+*7\'j--"\Jj,;;.. 9 /M4 X 5
+*7\j--"\Jj,;;._
nui.JJ\-
+*7\'j--"\Jj\;;..
:fJJ\-
+*7\j--"\lj,;;._
+*7\'j-""\Jj,;;._ +*7\j--"\Jj,;;..:J /M4 X
mrn,,-
~lmL181
~llAL181
tJ1'J:)t~5
'Tt.n!~7-"\Jv
5-"\Jv 5-"\Jv
:/
<~>
:/ :/
~
<~>
"\J
v
/M4 X 5
/M4 X 6
/M4 X
/M4 X
10
12 14
SCREW SCREW LATCH SCREW FLAT
SPRING
SCREW FRONT
COVER SCREW COVER SCREW
SCREW SCREW FRONT
COVER Threading diagram Threading diagram
CAUTION CAUTION LABEL LABEL
LABEL LABEL
(LEFT)
2
1
2
{LEFT)
e
xxxxxx
'~~ll
L181~9
Si~fi~'~
"t"(tO:~l,\o
110
o
JiO)~
L181-Ji~~!!fi
L
e
"xxxxxx''
refer
represents
to
the
thread
the
thread
diagram
diagram.
list
(page
-11
Please
0).
*CD
EX5214-43,43P1
Except
EX5214-43,43P1 ,43P2
EX5204-82,92M1 EX5205-12Z1,EX5214-83,84
~'*<
Except
EX5204-82,92M1 EX5205-12Z1
~rP(Narrow)
,43P2~'*
,EX5214-83,84
<
EX3215(16)-02U,03U EX3215(16)N-01 U
EX5214N-01U~'*<
Except
EX3215(16)-02U, 03U EX3215(16)N-o1 U EX5214N.01U
EX3200(H)(N) Series 1
EX3215(16)-42,42P1
EX3215(16)-42P2,43~11*
Except
EX3215( 16)-42,42P1 EX3215(16)-42P2,43
EX5200(H) Series
~rP(Wide)
~rP(Narrow)
EX3200(H) Series EX3200N Series
EX5200N Series
<
EX5205-12Z1 No.9-17
,24,2513:1'lll!
Without
No.9-17,24,25
EX5204-22Z2 No.1-17
,20-3213:'F&
Wthout
No.1-15,20-32
tJJ(-1111
(2)
COVER (2)
REF.
NO. PART NO.
1 2700350 2 2700370 3 2700420 4 0045430 5 2103070
6
2041150 7 007018AO 8
2403050 9
270030-UBO
10
270031-UBO
11
007025AO
12 2012520 13
007018AO
14
2403430
15 2403050
16
2700490
17
0071800
18 2700151 19
0070770
20 2700430
21
0071720
22 2700440 23 2700450 24
2700190
25 007019AO
$-?c:&ftl\
? o;t,.
/v-
t--
<Ibm)
?o;t./v-
-:t·:J~
t\fi;J~ll:.*'l/M4
~ti~~
Bi~
+!.¥~T"'\'j'*
::J.
t--
<~rtJ)
X 4
'l/M4
X 6
ltf:im::Jb
~7JJ~-
~t.JJ~-
+!¥~T"'\'J'*'l/M4
/{-*Bi~
+!.¥~1""'\1j\*
~~
(J:trtJ)
(~rtJ)
'l/M4
X 20
X 6
ltf:im:::rb
7
•:J7-
!JL3f.
'l
/M3.5 X 4.5
~ti
fill-*'l/M4
vi~-
X 7
m1-t-*'l1M4
*~I)J~*
-:15'T':J
~~Ji'q
+*~T"'\'J'-*
1--
'l/M4
X 8
DESCRIPTION
CLOTH PLATE
CLOTHPLATE(NARRO~
BUSHING SCREW WASHER
WASHER SCREW CUSHION RUBBER SIDE COVER (WIDE) SIDE COVER
SCREW SPRING WASHER SCREW 2 WASHER 2 CUSHION RUBBER
LATCH SCREW PLATE 1 SCREW 2 LEVER
SCREW SPRING BRACKET FABRIC GUIDE SCREW
{V\IIDE)
(NARRO~
QT.
1
2
2700320
26
2700330
27 28
0070620
29
2028750
30 2700341
31
0070660
32
2103070
33
2701770 ..tll (til)
34
0070840
35
2700230
36 2700260 37
0070200
38
007023AO
39
0048210
40 2106790
41
2106790
42
2106790
43
270030-UBO
44 270030DUBO
741J-t-:'
7415-
!JL-*
~~
-:15'r•:J
m1-t-*'l
~t&Bi~
t\fij
~-
!JL-*~
+!.¥~1""'\lj\*
7\fi;J
~-=·
'l/M3
X 6
1--
JM4
if.J
v
1--
/M4
X 8
1J7..'r·:~t-
/M4 X 10
'l/M4 X 16
1"
·:~
1-
/M4
1::'/
1::'/ 1::'/
~t.JI~-
~t.JI~-
(/trtJ)
EYE GUARD EYE GUARD SCREW WASHER 2 BRACKET
SCREW WASHER 2 BED COVER PLATE ASSY. BOLT GASKET
COVER PLATE SCREW SCREW NUT PIN
PIN PIN SIDE COVER (WIDE) SIDE COVER
2
1
1 5
4
1 1 2
2 2
rEX·32oi:J(.H)~·
: EX5200(H) :
:
:
:
l
············································----------·······-·········"
···0···1··,···
···0·············-·····················~
0
0
2:
'J..-$l/~-
3:
1\-f
4:
.61\-f
5:
? l v
t:'IJ7
')
7 t-(High lift) :
1)
t-
7/\-(
!'-(Standard lift) :
7
t-
~Extra-high
J 7
t-
(Ultra-high lift) :
lift) :
EX3200
H Series
EX5200
H Series
(.1\
'J..'J./IJ- r1J71-
\..!J Standard
®
*fa\
~
@ @
lift
1
!fiJ\-1'
)71-
Extra-high lift
?JVI-~l\~1)71-
Ultra-h1gh lift
EX3200N EX5200N
@ EX5200T Series
•J\-fl)
• High lift
Series Series
71-
*CD
EX3215(16)H-A05 EX5204-23Z3
:ZI*<
Except
EX5204-23Z3 EX3215(16)H-A05
EX5205-12Z1
EX5214-83,84~11*
Except
EX5205-12Z1
EX5214-83,84
,EX5204(T)-82
<
,EX5204(T)-82
?7/?~-v7t-lliJ
CRANKSHAFT
DRIVE
MECHANISM
REF. NO.
PART NO.
270500AO 2 270500BO
270512AO
3
4
2705020
5
0070110
6
2705030
7 0073740 8 2705080 9 007019AO
10 2403400
11
270507-910
12 0045720 13 0045140 14 2403350 15 2129870
16 2115260 17 2403060 18 2100560 19 2100570
20 2403400
21
2115280
22 007020AO
2705051
23 24
270504-UDO
25
0045410
ffB~~¥li
?7/?fl!l ?7/?flll ?7/?fl!l
/~7/.A?I..f
://M3
JIZ'J';j;.
mi-t!::'/
JIZ'J'*
://M6
+*7\7"'{,j,;;.,9/M4
Q
1)
//f
;f--J!I"'{J'IJ
t\fij
7\1.1:.;;.. 9 /M5
t\fij7\ll:.;f.'l/M5
1.1:.;(~
;j{-J!I"'\}'1)
;f--J!I"'{J'IJ
51Jl:t&m1i
)dJ~IJ
Ql)//f
QIJ//f
~-
+*7\7"'\lj,;;.,9/M4
77/
-J'-1)-
t\1I.J7\ll:.;;t
(il)
X 8
X 6.5
//f
//f
//f
://M6
t-
(til)
X 1 0 X 5
X 8
X 8
X 10
DESCRIPTION
CRANKSHAFT CRANKSHAFT CRANKSHAFT BALANCE WEIGHT SCREW
PIN SCREW
COVER SCREW ORING
BALL BEARING ASSY. SCREW SCREW RING BALL BEARING
BALL BEARING
WASHER
OIL SEAL ORING ORING
RIGHT COVER SCREW FANASSY. MACHINE PULLEY SCREW 2
QT.
1 2 4
3
3 1 1
26
0045230 27 2042930 28 2705100 29 2705090
0070440
30
31
0070200 32 270523AO 33 2705260 34 270500FO 35
270500EO
36 270500HO
t\fij7\if-Jv
J~;;t~:fi
t-
/M6
mi-t!::'/
it
Hn;;t
'l/M4
X 1 0
JIZ;f.'l/M4
X 10
.A""-ij"-
fi
?7/?fl!l
?7/?fl!l
?7/?fl!l
X 35
BOLT SPRING WASHER PIN COVER SCREW
SCREW SPACER COVER CRANKSHAFT CRANKSHAFT
CRANKSHAFT
1 2
1
;c$:~(
1-needle)
EX5203·5204·5
•2*~(2-needle)
EX5212·5214 EX3215(16)
205
;ftii-T*I*I
REF.
NO.
PART
1
210529-9TO 263543-TAO
2
2084480
3
4
263544-TAO
5 2103190
NO.
~~-r
<m>
'Y"::?2
57
I.
•:t
t-
~nn
~-rnn
Bll~~.flji
TENSION KNOB RATCHET SPRING TENSION
THREAD
SPRING
SHIELD
DISC
TENSION
DESCRIPTION
ASSY.
MECHANISM
QT.
2
2084490
6 7
005082AO 8 2010370 9
210530-9TO
10
2010860
11
2750000
12
007018AO
13
2750010
14
2028490
15
004009-1
16
2750411
17
2750400
18
0030440
HCO
7
I.Jv
t-
~-T~/(5
U1t~
~~-r
I.HiJ\;?-.
~li
+*~j-"\lj\;?-.
~li
~-TiS'
.Ij!;?-.5}
~li
~ii
t\~;-·:t
<~>
<m>
<IF>
/(5 X 7.5
1--
/C5
5J
/M4 X 6
FELT SCREW
STUD
SPRING
(HEAVY) TENSION SPRING
THREAD SCREW 2
THREAD
TENSION SCREW
THREAD THREAD NUT
SPRING
ASSY.
(MEDIUM)
GUIDE 1
GUIDE
GUIDE
GUIDE GUIDE
f"ii;;it(~:~~~~~)······i
: EX3215{16) :
:
•3*lt(3-needle)
1 EX3244 1
~--·············----------··
EX3215(16)
EX3244
EX3215(16)H
:
...
EX3200(H)(N) Series
EX3200(N) Series
EX3215(16)N·01U EX3215{16)-02U,03U,A04 EX3244-A04'EI*
Except
EX3215(16)N-01U EX3215(16)-02U,03U,A04 EX3244-A04
<
EX3200H Series
~iii·
REF.
NO.
2 3 4 2750420 5 0045430
~-·J
PART NO.
2750210 0070820 2750240
(1)
$£16~
1
75
T':J
r
l¥*'l
/M4
X 8
*li *li
7\fl.J~ll:;f..
'l
/M4
X 4 SCREW
THREAD
BRACKET
SCREW 2 THREAD GUIDE THREAD GUIDE
GUIDE & THREAD
DESCRIPTION
TAKEUP
(1)
QT.
6 2750260
7 0070170 8 2750220 9 0045430
10 2750290
11
275029AO 12 2750520 13 0070170 14 2750280 15
2750570
16 0070170 17 2750110 18
2750120 19 0071630 20 2403260
21
2750270
2750440
22
0070620
23
2750490
24 25
0070410
26 0070620
77'r·:;
l¥*'l/M4
~ii
7\tf:l~ll:;f..
~ii
~ii
~ii
l¥*'l
~Ji
/M4
r
X 5
'l
/M4
X 4
X 5
*ii
1¥*
'l
/M4
,N.~~'Ei'
Jj\~~.IID.
f:21'.t*'l
l±tiJ~*
X 5
/M2
lt**I'J
it~aJ·J
l¥*'l
/M3
X 6
it~*I·J
.IID.*'l
/M3
X 6
l¥*'l
/M3
X 6
BRACKET SCREW THREAD GUIDE SCREW THREAD GUIDE
THREAD GUIDE THREAD GUIDE SCREW THREAD GUIDE THREAD GUIDE
SCREW THREAD RETAINER BRACKET THREAD RETAINER SCREW SPRING
NEEDLE THREAD TAKE-UP NEEDLE THREAD TAKE-UP 1 SCREW NEEDLE THREAD TAKE-UP SCREW
SCREW
2
iii1.*it(1·~~~~~>······;
EX5203•5204·5205 l
•2*it(2-needle)
EX5212•5214 l
••••••••••••••••••••••••••••
l
J
EX5203·5204•5205
EX5212•5214
EX5214H
EX5200(H)(N)(T) Series
EX5200(N)(T)
Series
Except
EX5214N-01 U EX5214-24,92M2
EX5200H
Series
~m • ~··J
REF.
NO.
1 275013AO
2 2750130 3 0045430 4 2750150
0070820
5
6
2750180 7 275018AO 8
275051AO
9 0070820
10
2750110
11
2750120
12
0071630
13 2403260 14
2750160
15
2750170
16
0070620
17
275017AO
0070410
18 19
0070620
20 2751060
(2)
PART NO.
$~~~
~li
~li
1\li.J1\ll:'*-9!M4 X 4
/5?-•:J
t-
lJl;r..:J
/M4
X 8 SCREW
~li
~li
~li
lJl;r..:J
/M4
X 8 SCREW
lj\!J.I-=f'Ei'
'NAirnn
~i-i-*9/M2
.l±tiJ~;f.
tt~~·J
tt~*I·J
lJl;r..:J
/M3
X 6 SCREW
&t~W•J
nn,;;..:;
/M3
X 6
lJlf/:.9/M3
tt~e•J
X 6 SCREW
THREAD
THREAD GUIDE THREAD GUIDE SCREW BRACKET
THREAD GUIDE THREAD GUIDE THREAD GUIDE
THREAD RETAINER BRACKET
THREAD RETAINER SCREW SPRING NEEDLE THREAD TAKE-UP NEEDLE THREAD TAKE-UP
NEEDLE THREAD TAKE-UP SCREW
NEEDLE THREAD TAKE-UP
GUIDE & THREAD
DESCRIPTION
TAKEUP
QT.
2
(2)
r·e-x32o·o·(.:;)(N)·----------------------------------------------!
! EX5200(H)(N)(T)
:
:
:
L.
..........................
-00/.00
2:
.A~/~-
3:
/\-{
4:
ili/\-1'
1
t-:"
J 7 !-(Standard lift) :
IJ
7 !-(High lift) :
1
)
7 HExtra-high lift) :
!
~:.:?_J_~-~-?.~-~-:.~~.?.-~~~~~~~-j~-~!~~-1
A?/~-
/\-{
Standard High lift
EX5214-M03,M53
Except
EX5214-M03, M53
IJ
71-
~-•J71-
liftl
~I*<
EX5204-24,EX5214-24~~
Except EX5204-24,EX5214-24
ii{l\-{
1)
71-
?Jvl-51\-{1)71-
Extra-high lift Ultra-high lift
A.;:;t~-
Standard lift • High lift
t-:"
1
)7
1-
•/\-{
<
1
)7"'
EX5204-24
EX5214-24~1<<
Except
EX5204-24 EX5214-24
lt\il. ktfi
REF.
NO.
PART
2750040
2750470
2 3
0070080
2028750
4 5
2750050
1
J (3)
NO.
/?'T·:~
1--
~m
Jll,J,~.Y
/M3
X 4
lihi:
~fjl)
$~~~
THREAD GUIDE & THREAD TAKEUP(3)
DESCRIPTION
BRACKET THREAD SCREW WASHER THREAD
GUIDE
TAKE-UP
QT.
1 2 2 2
6 0070190 7 2750060 8 0070080
9 2750070
10
2750550
11
2750560
12
2750090
13
2750540
14
0070120
lJl~.Y
/M4
X 8
~m
lJZ,J,~.Y
~ii
~ii
~ii
~ti·J
~-·J
lfllj\~
9
/M3
/M3.5
X 4
X 6
SCREW THREAD SCREW THREAD THREAD
THREAD THREAD THREAD SCREW
GUIDE
GUIDE GUIDE
GUIDE TAKE-UP TAKE-UP
EX3200(N) Series
EX5200(N)(T) Series
ltli•Jil*M (1)
REF.
NO.
PART NO.
1
271000-920 2 007023AO 3
2710010 4
0045380 5 271002-920
6
0045330 7
2710030 8 2403080 9 0045430
10 2082350
11
2025770
12 271004-920 13
0071500
14
271022A910
15
2021770
16
271005B910 -:1•.!1)/:J.
17
0045460
18
2010220
19 179009-050
20
271009-920
21
0070350
22 2403100
$~~~
Cl•.!f
~-
+!¥7\T""'J'~~
~/
i'\P.J7\il:~
.Y
/M4
/M4 X 16
X 6
?5/?
i'\1f.l1\if-J!I
1--
/M6 X 12
fill
tJ5-
i'\P.J
1\11:.*
.Y
/M4
X 4
~~
1.1:~-
[..,/{-
i'\P.J
;j{J
t,.
1--
/M6 X 12
fill
(*II}
m}m&
(*D)
i'\P.J7\ii:*'Y
0')//f
7zJ!It­*Jll1i-
J¥*-Y
*i
/M3
X 6
/M4
X 5
NEEDLE
CONNECTION SCREW 2 PIN SCREW CRANK
BOLT SHAFT COLLAR SCREW 2
WASHER
RING LEVER BOLT SHAFTASSY. OIL\MCK
BUSHING ASSY. SCREW ORING FELT HOLDER
SCREW PLUG
DRIVE
DESCRIPTION
MECHANISM
(1)
QT.
1
1 2
ltli
1
JI!*f4(2)
NEEDLE
DRIVE
MECHANISM
(2)
REF.
NO. PART NO.
271000-920 2
007023AO
2710010
3 4 0045380 5
271002-920
0045330
6
2710030
7
2403080
8 9 0045430
10
2082350
11
2025770
12 271015-920
13
0071500
14
2710160
2710170
15
16
0071850
271023-910
17 18 2021760 19
0045450
20 271018B910
21
0045820
2010220
22 23 179009-050 24
271009-920 ;FJv1f- HOLDER
25 0070350
au~~~
D•.:t
-t-!¥~7-"\lj'*~
~/
t\flJ
~11:*
~
/M4
/M4
X 6
X 16
?5/?
t\flJ~if-Jv
1--
/M6 X 12
fib
tJ?-
'ft.flJ~ll:*~
/M4
X 4
.lli3?i
ll:.t£~
vJ{-
t\flJ~Jv
1--
/M6
X 12
1)/?
~-(g~/
JIL*~
/M3
fib
~~m
t\flJ
~·.:t'l.:L
t\flj
Ql)/lj
X 4
(~)
~11:*
~
(~)
~11:*
~
/M3
/M4
X 4
X 8
7:rJvt--
JIL*
'l/M3
X 6
DESCRIPTION
CONNECTION
SCREW PIN SCREW CRANK
BOLT SHAFT COLLAR SCREW WASHER
RING LEVER BOLT LINK PIN 2
SCREW SHAFTASSY. OIL WICK SCREW 1 BUSHING ASSY.
SCREW ORING FELT
SCREW
QT.
1
2
2
1
1
2
2
26
2403100
~
PLUG
EX3200(H)(N) Series
•2*it(2-needle) EX3215(16)
•3*it(3-needle) EX3244
EX5200(H)(N)(T) Series
•1*ti(1-needle) EX5203•5204•5205
EX3244-A04<£!*
8
ElCcept
EX3244-A04
<
•2*1t(2-needle) EX5212•5214
tili
1
J*I*I
(3}
NEEDLE
DRIVE
MECHANISM
(3}
REF.
NO.
2 0045540 3 4 5
6 7 0045540 8 27503080 9
10
11 12 13 14 15
16 17 18 19 20
21 22 23
24 0071200
PART
NO.
xxxxxx
27503080 0071190
xxxxxx xxxxxx
0071190
xxxxxx
xxxxxx
0045540 275019AO 0071200
xxxxxx xxxxxx
0045540 27501980 0071200
xxxxxx xxxxxx
0045540 275019CO
$~~~
~fil
Uti)
:f\jfj7Xtl:~
*iii
fJD.;f.:J
/M2
:.J
X 5
/M3
X 3
it itil
em>
:f\jfj1\tl:~
:J
/M3
X 3
*iii
11D.'*-'l/M2
~
itil
1\jfj7XlJ:~
em.>
'l/M3
X 5
X 3
*iii
lJL;f.
:l
/M2
X 3
it
ttil
em>
:f\jfj7Xtl:~'l/M3
X 3
*ii
lfL'*-'l/M2 X 3
it itfil
ein
1\fi.!
1\tl:~
:.J
/M3
X 3
*iR
l{L;?-,
'l/M2
X 3
DESCRIPTION
NEEDLE
HOLDER SCREW THREAD SCREW NEEDLE
NEEDLE
HOLDER SCREW THREAD
SCREW
NEEDLE
NEEDLE
HOLDER
SCREW THREAD
SCREW NEEDLE
HOLDER
NEEDLE
SCREW 2
THREAD SCREW 1 NEEDLE
NEEDLE
HOLDER SCREW 2 THREAD
SCREW
ASSY.
GUIDE
ASSY.
GUIDE
ASSY.
GUIDE
ASSY.
GUIDE
ASSY.
GUIDE
QT.
2
1
2
1
3
3
1
2
1
XXXXXX
,~7-:JJ~-'.!/"C"to
$~-~'~
~!mL
T<
94-
tei!L'o
109
Ji0)-7-'ll
~-·,!1~~
e
"xxxxxx"
refer
represents
to
the
gauge
the
part
gauge
list
(page
part.
94-1
Please
09).
EX3200(H)(N) Series
EX5200(H)(N)(T) Series
EX5204-82,83,84,92M1
EX5204T-82,EX5214-04~1'a
Except
EX5204-82,83,84,92M1
EX5204T-82,EX5214-04
<
tt~Ji
IJ • .,
REF.
NO.
PART NO.
1
xxxxxx
2 0071700 3 2710100
007019AO
4 5 2403050
(4)
~~~.fiJi
it
it
IJl--*9
IM4
X
('W,j)
7.5
9
IM4
X 8
l{Xf\tit
+!¥1\71'\Jj\~
ifjj~:::fk
NEEDLE
NEEDLE PLATE SCREW BRACKET SCREW 2 CUSHION RUBBER
(FRONn
DRIVE
DESCRIPTION
MECHANISM
(4)
QT.
1 2 1
2
6 2710110 7 007019AO 8
xxxxxx
9 0070100
10
xxxxxx
11
0072590
12
2402220 13 0071650 14
xxxxxx
0070190
15
16
xxxxxx
17 0070100 18 2710130 19 0071140
20
xxxxxx
0071700
21
2710100
22
007019AO
23 24 2403050 25 2710110
26 007019AO
27
xxxxxx
0070190
28
29
xxxxxx
0072590
30
IUH'it&
<•>
+!¥1\71'\Jj\~-;J
it~
{'WJ)
Jj!IJ'-*9
it~
<•>
1'\tf.l
if-J
v
.IIlli~*
~1-1-*9
it~
(j}tj)
lll-*9
IM4
it~
<•>
IJl-,J,-*9
/77"·~~--
IJL-*9
IM4
1M3
t-
1M3
1M3
X 8
1M3
X
X 6
X 5
X 6
10
IM4
X 8
itt&
IJl--*9
IM4
X
(ft(j)
7.5
9
IM4
X 8
lfX1-Jt&
+!¥1\71'\Jj\~
ifJ.itli!:::fk
lfX-Mt&
<•>
+!¥1\71'\Jj'-*9
it~
om>
IJl--*9
IM4
it~
<•>
1'\tf.lif-Jv
t-
X 8
1M3
IM4
X 5
X 8
BRACKET (REAR} SCREW NEEDLE GUARD SCREW 2 NEEDLE GUARD {REAR}
BOLT SPRING SCREW NEEDLE GUARD SCREW
NEEDLE GUARD (REAR} SCREW 2 BRACKET SCREW NEEDLE PLATE 1
SCREW BRACKET SCREW CUSHION RUBBER BRACKET (REAR)
SCREW 2 NEEDLE GUARD SCREW NEEDLE GUARD (REAR) BOLT
(FRONn
(FRONn
(FRONn
{FRONn
1 2 1
2
2 1 2 2
31
2402220
0071650
32
e
xxxxxx
';j:Jf-9J~-·:rc-9o au~•~'ct ~p,ftl.,
T(
94-
1o9
tc~l.'o
J!iO)If-9,~-·ya~
.!Ill/~*
~1-1-*9
1M3
SPRING SCREW
e
"xxxxxx''
represents the gauge part. Please
refer to the gauge part list (page 94-109).
.
rex-32oo·<·H><N>····-~~-~·;··~-~---···················-~
EX3200(N) SerieS : EX5200(H)(N)<n EX5200(N)(T) Series 1
*@
EX3215(16)-A04,EX3244-03,A04 EX5204-24,EX5212-02 EX5214-01,03,
ex
521
EX5214N-01,01U~I*<
Except
EX3215(16)-A04,EX3244-03,A EX5204-24,EX5212·02 EXS
21
exs
21
EX5214N-01
M03,04,24,43,43P1,43P2
4-M53,53C3,54.83,84,92M2
03
4-01,
,M03,04,24,43,43P1,43P2
4-M53,53C3,54.83,84,92M2
01
U
1
:.
......................................................
04
.
A?/~-
2
a~''"~'
~=
~~~17/\-flJ
~·;
!-(Standard lift) :
•;?;
7
j<~~~high
lift) 1
7
1-(UI~~~!~.~!~~-j
.
EX5204-23Z3~M<
Except
EX5204-23Z3
~11/11'-
1\-{1)71-
Standard lift High lift
iBI\-{1)
Extra-high lfit
EX5204-23Z3~11ti
Except
EX5204-23Z3
71-
t:IJ71-
<
(.\G\28
~
<
~11/¥-t:IJ71-
Standard lift
1\-(1)71-•ifil\-{1)71-
High lift• Extra-high lift
®
0
~
L\!!.1
EX3200(N) Series EX5200(N) Series
EX5200T Series @
'1'8'
~
.LJII-J(-*1*1 (1)
UPPER
LOOPER
DRIVE
MECHANISM
(1)
REF.
NO.
PART
271500-920
2
007023AO
3
007022AO 4 2715010 5 0070410
6 271502-920 7 271503-920 8 0045330 9 2715040
10
2403380
11
0071740
12
3030670
13
2755400
14
2755410
15
2101220
16
210586AO
17
271517B910
18
271505-920
19
0071500
20
2715460
21
2021760 0045450
22 23
271506B910
24
179130-D50
0070541
25
NO.
W.?c:&f1Ji
D•.Y
t-:•
+*1\j-/'(Jj\~y
+*1\T-"''J'~y
/M4 X 16 /M4 X 14
tliivil:;>(
nn;?:..Y
/M3 X 6
?7/? ?7/?
1\P:J1\if-Jv t-/M6 X 12
fill
~:fE
1\lf:Jif-Jv t-/MS X 10
/~;?:..Hi:fE
~
7-1'
Jv1l-
.A~--tt-
;ij"-{JII~-JII
_t}
11-1
~
-~
(
-t!
'.Y
1--
)
vi~-
1'\lf:J;f-JII
l{l~jl:::/
~~dl&
1\P:J
-tJII-1~-~
7zJIII-­l{llj\*Y
1--
/M6 X 12
{fti)
1\1.1:;?:..
Y
/M3.5
/M3
(fti)
X 4
X 6
DESCRIPTION
CONNECTION SCREW 2 SCREW GUIDE SCREW 2
CRANK CRANK
BOLT SHAFT WASHER
BOLT SPRING
WASHER PLUG FILTER SPACER
OIL
SEAL
UPPER
LOOPER LEVER BOLT PINASSY.
OIL
WICK 2 SCREW UPPER
LOOPER FELT SCREW
HOLDER
HOLDER
ASSY.
ASSY.
QT.
1
2 1
26 27 28 29 30
31 32 33
34
35
36 37 38 39
2330350
xxxxxx
271510SO 271510TO 0045100
2715430 0070390 0070330 2715190 2745890
2745880 0070080 271541A910 271542-920
7zJIII--
-tJII-J
~-
-tJII-1~-±it
-tJII-1~-±~
t\P:J1\if-JII t-/M6 X 16
iJJ~-
Dll*
'l
/M2.5
X 6
lll*Y
/M2.5
X 8
7..fJ111l­7zJIII--
1.1:~
l{llj\*Y
_t}
/M3
Il-l~-~
vi~-
X 4
(
-t!
'.Y
1--)
FELT UPPER
LOOPER
UPPER
LOOPER UPPER
LOOPER BOLT
COVER SCREW SCREW FILTER FELT
BRACKET SCREW UPPER
LOOPER LEVER
HOLDER HOLDER
HOLDER
BASE BASE
2
ASSY.
e
xxxxxx
'~~-Y I ~-'.!IC'9
W.?cfi~'~
~!\tiL
94
,.._,
((
/c~l.'o
o
109
JtO)~-YI~-·.!Ia1i
e
"xxxxxx''
refer
represents
to
the
gauge
the
part
gauge
list
(page
part.
94-109).
Please
EX3200H Ser!es
EX5200H Series
Loading...
+ 87 hidden pages