Pegasus ETS52 Series Instruction Manual

INSTRUCTIONS

Cat.

No.

9A2044

ETS52series

I

December,

1984

TOP

AND

First

edition;

Second

BOTTOM,

issued

edition;

DIFFERENTIAL

in

issued

May,

1984

in

Decennber.

FEED

1984

OVEREDGERS

W

uuiLiLjCax

&glBBS

INTRODUCTION

This

booklet

operation

and

machines.

before

derive

DAILY

Before

1.

2.

3.

4.

5.

6.

7.

After

1.

2.

3.

use

of

the

best

MAINTENANCE

starting

Check

damaged.

Check Check

Check

formed.

Check

lines

Check

lubrication

Check

while

Clean

needle

If

it

rapair.

Place a dust

needle

needle threading

thread

oil

of

oil

running

close

the

plate

any

trouble

to

the

monitor

of

machine.

plant

contains

maintenance

Careful

work:

indicator

reading

the

machine

use

from

is

in

sound

is

correctly

is

correct.

chain

of

tip

gauge.

is

not

short

parts.

color

the

machine.

work:

Especially,

and

looper.

or

irregularity

mechanic

cover

over

some

of

will

it.

condition

set.

about

is

between

for

is

changed

for

the

machine.

notes

the

10mm

is

on

ETS

series

this

booklet

help

you

and

length

the

manual

to

green

clean

around

found,

report

two

adjustment

the

to

not

is

or

FOR

SAFETY

1.

Make

sure

2.

Be

well

careful

with

energizing.

3.

Turn

the

4.

Be

an

5.

Make

the

off

work

sure

to

electric

sure

checking

6.

Make

when

replacing

NOTES

1.

Run

the

2.

In after

drops guide,

3.

Keep

level lines

4.

Change

one

5.

If

even

sure

the

ON

new

maximum

using

the

stop-page

of needle

the

indicator

of

oil

month

the

oil

when

immediately

6.

Thread

the

your

illustration.

Belt

Guard

in

power

Motor

table.

and

Switch

turn

off

breakdown.

to

turn

cleaning

Motor

machine

Needles,

USE

machine

for

the

machine

for

oil

manually

holder

machine

is

gauge.

entirely

in

operation.

monitor

the

color

machine

and

check

machine

is

properly

connecting

source

and

whenever

Power

off

has

Switch

Power

the

machine.

completely

requires

etc.

at a 20%

first

for

some

and

oil

always

at

one

the

time,

to

the

upper

level

between

the

end

does

is

run,

the

filter.

less

first

so

not

stop

correctly

fitted.

the

machine

checking

you

leave

in

case

Switch

before

stopped

threading,

speed

than

month.

time

and

lubricate

needle

looper

that

of

holder

holder.

the

turn

2—3

two

first

green

operation

according

of

oil

to

Re:

Thread

skipping

chain

of

stitch

is

always a thread

Be

sure

to

obtain

after

threading

and

necessary

at

the

start

chain

of

thread

chain

change

for

of

sewing.

about

before

of

needle.

preventing

Keep

lOcm

length.

sewing,

CONTENTS

Pattern Assembling Machine

Driving

Installation

Turning

Lubrication

Checking

Silicone

Needles

Replacing

Threading Regulating Presser

Presser Stitch

Diffential

Top

Adjusting

Regulating

Changing Changing

Regulating

Changing

Knives

Needle

Looper

Bottom Auxiliary Bottom

Needle

Lower

Upper

Needle Height

Adjusting

Adjusting Setting Adjusting

Top

Adjusting

Adjusting Presser

Adjusting

Adjusting Adjusting

paper

speed

motor

direction

and

oil

needles

thread

arm

foot

length

feed

stroke

top

seam

upper

lower

seam

upper

thread thread

feed

height

looper

guard of

upper

the

vertical

position

the

feed

stroke

the

top

presser

sidewise

foot

edge

piping shirring

for

the

machine

pulley

of

machine

replacing

for

H.R.

swinging-in

pressure

adjustment

feed

knife knife

knife

guide

takeup

height

dog

leveling

setting

knife

lengthwise

of

lengthwise

and

lengthwise

sidewise

feed

setting

guide

binder

semi-submerged

rest

board

and

belting

of

machine

oil

filter

device

tension

and

-out

pressure

width

(angled

setting

and

upper

position

looper

height

position

adjustment

holder

position

stroke

top

of

feed

top

dog

feed

position

diff.

feed

ratio

position

dog

height

foot

and

position

of

top

feed

of

presser

blade

installation

knife)

thread

of

guide

bottom

feed

dog

of

top

feed

dog

of

top

feed

dog

top

feed

dog

lift

arm

setting

positions

dogs

Page

2 3 4

4

6

7

8

8 8

13

13 14

14

15

16

16 16

17

18 18

20 20 20

22

24

26 26

29~31

32 32 32

34

36

38

40

42 42

42

43 43

- 1 -

PATTERN

For

the

For

fitting

PAPER

details

the

of

knee

FOR

A-A

section

lifter,

SEMI-SUBMERGED

and

B-B

section,

cut

the

part

®.

INSTALLATION

see

Figs. 2 and

Fig.l

3.

A-A

section

A.

Flg.2

B-B

section

CO

Fig.3

-025.5

Table

Number Number

•

Spacer

thickness

of of

(mm)

Spacers Spacers

® @

thickness: ® (Part

0

(Part

38

or

less

3

—

No.

205467)=6.0mm

No.

206337)=1.6mm

38 ~ 40

2 2

40 ~ 42

2

1

-

2

42 ~ 44

—

■013

Table

1

44 ~ 46

2

1

2

46 ~ 48

1 1

48 ~ 50

—

1

ASSEMBUNG

The

semi-submerged

for

this

machine.

board

and

the

manner.

1.

Refer

to

Fig.l

2.

Refer

to

Figs.4

rest

board

of O —

3.

Refer

lifter

®.

to

Fig.6

in

sequence

THE

MACHINE

Assemble

presser

and

cut

and

the

and

®

REST

installation

the

machine

foot

lifter

in

the

table

as

5.

Assemble

waste

assemble

chute

the

BOARD

is

standard

rest

following

specified.

the

machine

in

sequence

presser

foot

Fig.

4

^Note:

1.

For

thickness

2.

Install

top

Use

height

ETS

surface

45mm

the

series

or

machine

is

about

machine, a table

more

so

that

10cm

Spacers O and O to

of

the

machine

as

is

recommended.

the

needle

above

obtain

guided

the

in

plate

the

table.

correct

Table

of

1.

FI9.5

- 3 -

Fig.6

MACHINE

SPEED

(Fig.

7)

Rg.7

Table 3 lists Make

Type

sure

Plate O and

maximum

For

running

convenience

use

suitable

DRIVING

Each

machine

the

following

1.

Clutch

watts

(1/2HP).

2.

Belt: V belt.

3.

Motor Motor

at

its

outer

the

your

speed

the

of

sewing

motor

MOTOR

should

specifications:

motor: 3 phase, 2 pole,

Type

pulley:

Pulley

diameter.

maximum

machine

run

it

conforming

machine

at a lower

process

pulley

referring

PULLEY

use a motor

M.

as

shown

Diameter

in

should

speed

type

number

not

exceeding

to

the

type.

and

fabric

AND

more

Table

2,

be

by

type.

with

the

speed

for

kind,

to

Table

2.

BELTINg"

and

belt

of

than

400

measured

UJILiL.CaX

o

Machine

speed

(s.p.m.)

6,000 5,500 5,300 5,000 4,700 4,400 4,100

G'giBBS

ETSOO-OOOOO

Motor

6 0 Hz

9

5

9

0

8

5

8

0

7

5

7

0

6

5

o

pulley

Table

diameter

(mm)

5 0 Hz

115

10

9

8

2

5

0

5

0

5

0

INSTALLATION

1.

Apply

then

2.

Place

the

tension

i—

Note:

For

the be

middle

3.

Connect

device

TURNING

The

clockwise,

side.

the

belt

fit

Belt

the

machine

belt

to

the

of

the

adjusting

height

2cm

of

bent

of

it

by

the

with

DIRECTION

turning

seeing

OF

MACHINE

to

the

machine

Cover 0 with

on

the

motor

belt.

the

inward

pulley,

tension

motor

so

when

finger.

foot

lift

lever

"chaini'

OF

direction

the

of

machine

(Rgs.8,9)

pulley,

Screws

table

of

the

that

and

MACHINE(Fig.9)

Machine

and

belt,

the

you

the

from

0.

base,

adjust

belt

press

foot

Pulley

its

and

apply

the

can

the

lift

is

right

Fig.9

-4-

MAXIMUM

SPEED-FRONT

TOP

FEED

ETS52

Table

3

EXTRA-HIGH

(GENERAL

O

504-ETS52-141FA2/463W

O

514-ETS52-142FA2/463W

O

512-ETS52-142F

•

504-ETS52-141FA3/463W

•

514-ETS52-142F

•

512-ETS52-142FA3/463W

(GATHERING

OS

14-ETSS2-243FD2/463W/KL100

0

512-ETS52-243FD2/463W/KL100

•

514-ETS52-243FD3/463W/KL100

•

512-ETS52-243FD3/463W/KL100

(

PIPING

O504-ETS52-350FC2/p^/453W

O

514-ETS52-351

O

512-ETS52-351

SEAMINO)^^^^

Machine

type/spec.

A2/463W

A3/463W

)

type/spec.

3

type/spec.

FC2/^^/453W FC2/^^/453W

UFT

Maximum

speed

(s.p.m.)

6,000

n

tt

ft

tt

speed

(s.p.m.)

5,500

tt

speed

(s.p.m.)

6,000

tt

Machine

O504-ETS52-I30FA2/363N

0514-ETS52-133F

05I2-ETS52-I33FA2/363N

•

504-ETS52-130F

•

514-ETS52-133F

•

512-ETS52-133FA3/363N

Machine

O

514-ETS52-245FD2/363W/KL100

OS

12-ETS52-245FD2/363W/KL100

•

514-ETS52-245FD3/363W/KL100

•

512-ETS52-245FD3/363W/KL100

Machine

type/spec.

A2/363N

A3/363N

type/spec.

HIGH

UFT

05l4-ETS52-352FC2/^^/353W

05l2-ETS52-352FC2/^^/353W

Maximum

(s.p.m.)

6,000

Maximum

(s.p.m.)

5,500

Maximum

(8.p.m.)

6,000

speed

tt

speed

tt

speed

;/

(seaming/heavy)

Machine

O

514-ETS52-142FB2/|^/463W/K

O

512-ETS52-142FB2/|^/463W/KLI00

O

514-ETS52-253FB2/|2/493W/KL

O

512-ETS52-253F

O

514-ETS52-253FB2K/|2/493W/KLI00

O

512-ETS52-253F

(

BACK-LATCHING

Machine

0

514-ETS52-184FB2/443W/BT152

MAXIMUM

(GENERAL

Machine

0

504-ETS52-141B

OS

14-ETS52-142BA2/463W

0

512-ET

type/spec.

B2/|2/493W/KL

B2K/I2/493W/KL100

type/spec.

SEAMING)

type/spec.

A2/463W

S52-142B

A2/463W

L100

100

)

SPEED-REAR

Maximum

(8.p.m.)

5,000

Maximum

(s.p.m.)

5,000

Maximum

(s.p.m.)

6,000

speed

tt

speed

TOP

speed

tt

(

BUND-HEMMING

Machine

•

505-ETS52-210FE3/323N

FEED

ETS52

type/spec.

)

Maximum

(s.p.m.)

6,000

speed

(PIPING

Machine

0

504-ET

S52-350BC2/^^

0

514-ETS52-351

OS

12-ETS52-351

type/spec.

BC2/^^/453W BC2/^^/453W

)

/453W

Maximum

(s.p.m.)

6,000

speed

tt

- 5 -

0 = Normal

• = Narrow

presser presser

foot foot

LUBRICATION

The

oil

was

shipped. starting

So,

it

for

drained

fill

the

first

from

the

machine

time.

machine

with

oil

when

before

lULAibricating

Use

Mobil

equivalent.

(UTo

fill

Take

out

head

of

upper

line

Replace

noil

level

Always

Indicator o is

Window

SI

Manual

Before

the

starting

machine

weeks, Upper

Looper

Oil

Velocite

oil

(Rg.lO)

Screw O and

Oil

Level

'H'

of

Screw

keep

O.

(Rg.iO)

enough

between

©.

oiling

(Rgs.ii,i2,i3)

macnine

is

idle

manually

Holder

oil

No.

10

pour

Indicator

Oil

Level

Sight

oil

in

the

two

for

the

for

more

lubricate

hole

®.

(ISO

VG

22)

or

fresh

oil

until

the

reaches

Window

machine

so

the

O.

that

lines H and L of

first

time,

or

than a couple

O,

hole 0 and

of

if

^

Note:

On

every

morning

noil

circulation

Oil

Monitor O turns

run

the

machine.

If

it

keeps

and

check

oil

filter

noil

Change

After

[TlTo

Take

red,

if

is

clogged.

Change

oil

after

that,

change

drain

oil

out

Screw ® and

check

stop

the

oil

the

oil

(Rg.l4)

start,

lubricate

(Rg.iO)

green

from

the

machine

level

is

correct

first I month

every 6 months.

drain

oil

hole

O.

red

when

you

immediately

and

if

the

in

operation.

from

here.

Fig.

14

- 6 -

30kQ-cm

CHECKING

Oil

RIter

If

Oil

cannot

months If

Oil

with

immediately.

AND

Filter

be

kept.

at

the

Monitor

bubbles

is

REPUONG

is

clogged,

Check

time

of

does

not

seen,

clean

OiL

RLTER

nomal

and

clean ® every

the

regular

turn

into

or

replace

(ng.i5)

lubrication

6

oil

change.

green

or

oil

Filter

®

Replacing

Disassemble

necessary,

SlUCONE

Keep

silicone

Never

parts.

Oil

RIter

parts

replace

OIL

Reservoirs ® and

oil

or

use

this

®

it

with a new

FOR

H.R.

(D

equivalent.

oil

to

lubricate

Clean ® or

one.

DEVICE

with

factory

any

if

(Rg.i6,i7)

supplied

machine

- 7 -

NEEDLES

Use

the

needle

The

size

is

Refer

to

Table 4 and

to

your

machine.

^

Note:

1.

When

is

required.

2.

Use

to

the

used,

the

needle

system

as

shown

extremely

the

looper

upper

looper/spreader

size

DCX27.

in

Table

use

the

4. needle

different

adjustments

as

listed

in

suitable

size

needle

may

according

Table

5.

be

REPLACING

1.

Loosen

2.

Insert a new

far

as

3.

Tighten

groove

THREADING

Threading to

Table 4 and

1—

Note:

Thread threading

stitches,

NEEDLES

Screw O and

needle

it

will

go.

Screw O after

on

the

needle

(Figs.i9~22)

differs

make a correct

your

machine

may

or

uneven

by

the

cause

stitch

(ng.i8)

remove

into

is

correctly.

thread

old

the

needle

making

facing

sure

you.

machine

threading.

breakage,

formation.

needle.

hole

the

long

type.

Refer

Incorrect

skip

as

REGULATING

Changes

etc.

Adjust

To

Turn

To

Turn

of

require

individual

increase

Nut

decrease

Nut

THREAD

threads,

re-adjustment

thread

tension:

clokwise.

tension:

counter-clockwise.

TENSION

seam

tension

width,

of

thread

as

stitch

length,

tension.

follows:

[—

Note:

Adjust

while

sewing

- 8 -

each

thread

making

results.

tension

sure

well-balanced,

as

low

as

possible

neat

NEEDLE

SIZE

AND

THREADING-FRONT

TOP

FEED

ETS52

Table

4

EXTRA-HIGH

(GENERAL

O

504-ETS52-141FA2/463W

O

514-ETS52-142FA2/463W

O

512-ETS52-142F

•

504-ETS52-141FA3/463W

•

514-ET

•

512-ETS52-142F

(GATHERING

O

514-ET

O

512-ET

•

514-ET

•

512-ETS52-243FD3/463W/KL100

SEAMING)

Machine

S52-142F

S52-243F

type/spec.

A2/463W

A3/463W

type/spec.

D2/463W/

D3/463W/

)

KL100

KL

100

KL

100

(piping

Machine

O504-ETS52-350FC2/^^/453W

O

514-ETS52-351

0512-ETS52-351

type/spec.

FC2/p2/453W

FC2/^^/453W

LIFT

Needle

#1

Needle

#1

Needle

#1

HIGH

size

1

n

$t

size

1

H

tt

size

1

tt

Threading

Fig.

2!

Fig.

19

"

Fig.2l Fig.

19

n

Threading

Fig.

19

tt

Threading

Fig.2l Fig.

19

tt

Machine

O504-ETS52-I30FA2/363N

05I4-ETS52-I33FA2/363N

0512-ETS52-133F

•

504-ETS52-I30FA3/363N

•

514-ETS52-133F

•

512-ETS52-133FA3/363N

Machine

O

514-ETS52-245FD2/363W/KL100

O

512-ETS52-245FD2/363W/KL100

•

514-ETS52-245FD3/363W/KL100

•

512-ETS52-245FD3/363W/KL100

Machine

type/spec.

A2/363N

A3/363N

type/spec.

05l4-ETS52-352FC2/^^/353W

O

512-ETS52-352FC2/^^/353W

UFT

Needle

size

#1

1

//

n

tt

n

a

Needle

size

#1

!

tt

tt tt

tt

Needle

size

#1

!

tt tt

Threading

Fig.

22

Fig.

20

Fig.

22

Fig.

20

tt

Threading

Fig.

20

tt

Threading

Fig.

20

(SEAMING/HEAVY

Machine

O5l4-ETS52-I42FB2/|^/463W/KLIOO

0

512-ETS52-142FB2/|2/463W/KLI

O

514-ETS52-253FB2/|^/493W/KLI

O

512-ETS52-253FB2/|^/493W/KLI

O

514-ETS52-253FB2K/I2/493W/KLI00

O

512-ETS52-253FB2K/|^/493W/KLI00

type/spec.

(BACK-LATCHING

Machine

0

514-ET

NEEDLE

(GENERAL

Machine

O

504-ETS52-141B

O

514-ETS52-142B

O

512-ETS52-142B

type/spec.

S52-184FB2/443W/BT152

SIZE

SEAMING)

type/spec.

A2/463W

)

CO

)

AND

Needle

#1

«

tt

Needle

#1

THREADING-REAR

Needle

#1

tt

size

!

size

!

size

1

Threading

Fig.

19

tt

Threading

Fig.

19

Threading

Fig.2l Fig.

19

tt

(BUND-HEMMING

Machine

•I505-ETS52-210FE3/323N

type/spec.

TOP

)

FEED

Needle

#1

!

ETS52

size

Threading

Fig.

22

(PIPING

Machine

O504-ETS52-350BC2/^^/453W

O

514-ETS52-351

05l2-ETS52-35IBC2/p2/453W

type/spec.

BC2/p2/453W

)

Needle

#1

size

1

tt

Threading

Fig.

2!

Fig.

19

tt

-

9

0 = Normal

• = Narrow

presser

foot

presser

foot

Extra-high

Lift

Stitch

type

Sl^fSlS

IJ

.

1

Rg.19

1

High

Lift

Stitch

type

i

IJ

.

1

Fig.20

1

-10-

Extra-high

Lift

Stitch

type

SO

Fig.21

4

i

ll

High

Lift

Stitch

type

504/>505

I

Fig.22

II

-11-

THE

RELATIONSHIP

UPPER

Stitch

(NG=2mm)

(NG=2.5mm)

BETWEEN

LOOPER/SPREADER

type

503

504

505

512

514

Needle

9-12

13-16

17-21

9-12

13-16

17-21

9-12

13-16

9-12

13-16

17-21

9-12

13-16

17-21

size

NEEDLE

High

Part

210515 210514 210513 210366

210367

210365 211507 210368 210365 210729

210729

210730

AND

lift

No.

(#27) (#25) (#23) (#26)

(#28)

(#24) (#36) (#34) (#24) (#30)

(#30)

(#32)

Table

Extra-high

Part

211719

211844

211719

lift

No.

(#38)

(#42)

(#38)

5

For

woolen

211720

yarn.

(#40)

-12-