Pegasus ETS32 Series Instruction Manual

INSTRUCTIONS
Cat.
No.
9A2045
December,
1984
TOP
AND
BOTTOM,
SAFETY
ecember. 1 98
STITCH
MACHINES
FEED
INTRODUCTION
This
booklet
operation
machines. before
derive
DAILY
Before
1.
Check
damaged.
2.
Check
3.
Check
4.
Check
formed.
5.
Check
lines
6.
Check
lubrication
7.
Check
while
After
1.
Clean
needle
2.
If
it
rapair.
3.
Place a dust
and
use
of
the
best
MAINTENANCE
starting
needle
needle
threading thread
oil
of
oil
oil
oil
running
close
of
the
machine.
plate
any
trouble
to
the
plant
contains
maintenance
Careful
indicator
gauge.
is
parts.
monitor
work:
reading
the
machine
use
from
work:
is
in
sound
is
correctly
is
correct.
chain
of
not
color
the
machine.
tip
short
Especially,
and
looper.
or
irregularity
mechanic
cover
over
some
of
will
it.
condition
set.
about
is
between
for
is
changed
for
the
notes
the
of
10mm
ETS
this
help
length
on
booklet
you
and
the
the
manual
to
clean
around
is
found,
adjustment
machine.
the
series
to
not
is
two
green
report
or
FOR
SAFETY
1.
Make
sure
2.
Be
well
with
energizing.
3.
Turn
the
4.
Be
an
5.
Make
the
off
work
sure
to
electric
sure
checking
6.
Make
when
sure
the
replacing
NOTES
1.
Run
the
2.
In
after
drops
guide,
3.
Keep
level
lines
4.
Change
one
5.
If
even
ON
new
maximum
using
stop-page
of
needle
the
indicator
of
oil
oil
month
the
oil
when
immediately
6.
Thread
the
your
illustration.
Belt
Guard
careful
in
power
Motor
table.
and
Switch
turn
off
breakdown.
to
turn
cleaning
Motor
machine
Needles,
USE
machine
for
the
machine
for
oil
manually
holder
machine
is
gauge.
entirely
in
operation.
monitor
the
machine
and
check
machine
is
properly
connecting
source
whenever
Power
off
has
Switch
Power
the
machine.
completely
requires
etc.
at a 20%
the
first
one
for
the
some
time,
to
the
and
upper
oil
level
always
color
at
between
the
does
is
run,
the
filter.
correctly
fitted.
the
machine
and
checking
you
in
case
Switch
stopped
threading,
less
speed
month.
first
time
lubricate
needle
looper
so
that
the
end
of
the
not
turn
stop
operation
according
leave
of
before
than
and
2~3
holder
holder.
the
oil
two
first
green
to
Re:
Thread
Thread
skipping
chain
chain
of
stitch
is
always a thread
Be
sure
to
obtain
after
threading
and
necessary
at
the
start
chain
of
thread
chain
change
for
of
sewing.
about
before
of
needle.
preventing
Keep
10cm
length.
sewing,
CONTENTS
Pattern Assembling Machine Driving
Installation
Turning
Lubrication
Checking
Silicone
Needles
Replacing Threading
Regulating
Presser
Presser Stitch
Diffential
Top
Adjusting
Regulating
Needle
Looper
Chainstitch Changing
Changing
Knives
Bottom
Auxiliary
Bottom
Needle
Lower Upper
Chainstitch Overlook Chainstitch
Adjusting
Adjusting
Setting
Adjusting
Top
Adjusting
Adjusting
Adjusting Adjusting Height
Adjusting Presser
Adjusting
Adjusting Adjusting
paper
speed
motor
of
direction
and
oil
for
needles
thread
arm
foot
length
feed
feed
stroke
top
seam
thread
thread
looper
upper
lower
feed
feed
feed
height
looper looper
looper
needle
needle
the
vertical
position
the
feed
stroke
the
the
top
presser
of
upper
sidewise
foot
edge
piping
shirring
for
the
machine
pulley
machine
replacing
H.R.
swinging-in
pressure
adjustment
adjustment
feed
guide
takeup
height
dog
leveling
setting
setting
setting
lengthwise
lengthwise
lengthwise
sidewise
feed
setting
guide
semi-submerged
rest
board
and
belting
of
machine
oil
filter
device
tension
and
-out
adjustment
pressure
width
setting
thread
position
and
looper
handling
knife
knife
height
position
adjustment
setting
guard
setting
guard
setting
position
stroke
of
and
top
diff.
of
top
feed
dog
position
feed
feed
ratio
position
position
dog
foot
and
knife
holder
position
height
of
top
feed
of
presser
binder
blade
installation
thread
of
guide
bottom
setting
feed
dog
of
top
feed
dog
of
top
feed
dog
top
feed
dog
dog
lift
arm
positions
dogs
^
2 3 4 4
4
4
6
7
7 8
8 8 8
13
13 14
14
15
15
15
16 16
18 18
19
19
20
20
20
22
22
24
26 27 28
29
30
30
30
32
34
34
36 38 40
42 42
42
43 43
-
1
PATTERN
For
the
For
fitting
PAPER
details
the
CO
CM
of
knee
FOR
A-A
section
lifter,
SEMI-SUBMERGED
and
B-B
section,
cut
the
part
®.
rx
CO
3^
00
"7^
I
INSTALLATION
see
-317-
<7
o
Figs. 2 and
-223-
40-
3.
CO
r-
CM
CO CO
i>-
Rg.1
o
CM
A-A
section
CM
O I
B
B-B
23
section
J
B
-47-
-70-
-"289-
Fig.3
-025.5
kLX
a
rt
15
—60-
-306-
-■I
■I
'Si
10-
-310-
Flg.2
\
—30
Table
Number
Number
Spacer
thickness: O (Part
thickness
of
Spacers
of
Spacers
(mm)
0
0
0
(Part
38
or
less
3
No.
205467)=6.0mm
No.
206337)=1.6mm
40 ~ 42 2 2
2
1
- 2 -
42 - 44 44 ~ 46
2
-013
Table
1
46 ~ 48
1
2
1 1
48 ~ 50
1
ASSEMBUNG
The
semi-submerged
for
this
machine.
board
and
the
manner.
1.
Refer
to
Fig.l
2.
Refer
to
Figs.4
rest
board
of O -
3.
Refer
lifter
®.
to
Fig.6
in
sequence
THE
MACHINE
Assemble
presser
and
foot
cut
and
and
the
and
(D
REST
installation
the
machine
lifter
in
the
the
table
as
5.
Assemble
waste
assemble
the
chute
the
presser
BOARD
is
standard
rest
following
specified.
machine
in
sequence
foot
Fig.4
—Note:
1.
For
thickness
2.
Install
top
Use
height
ETS
surface
45mm
the
machine
series
or
is
about
machine, a table
more
so
that
10cm
Spacers ® and O to
of
the
machine
as
is
recommended.
the
needle
above
obtain
guided
the
in
plate
the
table.
correct
Table
of
1.
0
- 3 -
MACHINE
SPEED
(Fig.
7)
Fia.7
Table 3 lists
Make
Type
sure
Plate O and
maximum
For
running
convenience use
suitable
DRIVING
Each
machine
the
following
1.
Clutch
watts
(1/2HP).
2.
Belt: V belt.
3.
Motor
Motor
at
its
outer
the
your
speed
the
of
sewing
motor
MOTOR
should
specifications:
motor: 3 phase, 2 pole,
Type
pulley:
Pulley
diameter.
maximum
machine
run
it
conforming
machine
at a lower
process
pulley
referring
PULLEY
use a motor
M.
as
shown
Diameter
in
should
speed
type
number
not
exceeding
to
the
type.
and
fabric
AND
more
Table
2.
be
by
type.
with
the
speed
for
kind,
to
Table
2.
BELTIN^
and
belt
of
than
400
measured
UJiL.L.CaX
o
Machine
speed
(s.p.m.)
6,000 5,500 5,300
5,000
4,700 4,4 0 0 4,100
B'giBBS
ETSOO-OOOOO
Motor
pulley
6 0 Hz
9
5
9
0
8
5
8
0
7
5
7
0
6
5
o
diameter
5 0 Hz
1 1 5
10
1
Table
(mm)
5
0 0 9
5
9
0
8
5
8
0
2
INSTALLATION
1.
Apply
then
2.
Place the
tension
Note:
For the be
middle
3.
Connect device
TURNING
The
clockwise,
side.
the
fit
Belt
the
machine
belt
to
of
the
adjusting
height
2cm
of
bent
of
it
by
the
with
DIRECTION
turning
seeing
OF
MACHINE
belt
to
the
machine
Cover 0 with
on
the
the
motor
belt.
the
the
inward
pulley,
tension
motor
so
when
finger.
foot
lift
lever
"chain."
OF
direction
the
of
machine
(Figs.
8,9)
pulley,
Screws
table
of
the
that
and
MACHINE(Fig.9)
Machine
and
belt,
the
you
the
from
0.
base,
adjust
adjust
belt
press
foot
Pulley
its
and
apply
the
can
the
lift
is
right
n
Fig.9
- 4 -
MAXIMUM
SPEED-FRONT
TOP
FEED
ETS32
Table
3
EXTRA-HIGH
(GENERAL
0( 1 ]
^)-ETS32-420FA2/413
0(
51
5)-ETS32-430F
SEAMING)
Machine
type/spec.
K/"
A2/433
IIJ-ETS32-432FA2/453
•(1IIJ-ETS32-420FA3/413
•(1
||)-ETS32-430FA3/433
•(II1J-ETS32-432F
(GATHERING
Machine
0(|
11J-ETS32-542FD2/453/KL100
•(II1J-ETS32-542FD3/453/KL
A3/453
)
type/spec.
i
00
UFT
Maximum
Maximum
speed
(s.p.m.)
6,000
//
//
//
//
n
speed
(s.p.m.)
5,500
ft
HIGH
Machine
type/spec.
0(|||)-ETS32-422FA2/3i3
0(| 1 |)-ETS32-434FA2/333
0(
11
|)-ETS32-433FA2/353
•(|1|)-ETS32-422FA3/3I3
•(11
|)-ETS32-434F
A3/333
•(II1J-ETS32-433FA3/353
Machine
0(11
|)-ETS32-544FD2/353/KL
•(II
|)-ETS32-544FD3/353/KL
type/spec.
UFT
i
00
100
Maximum
(s.p.m.)
6,000
Maximum
(s.p.m.)
5,500
speed
ff
n
ft
ft
ft
speed
ft
(
PIPING
Machine
type/spec.
0(|||j-ETS32-432FC2/^^/453
MAXIMUM
(GENERAL
SEAMING)
Machine
type/spec.
0(| 1 |)-ETS32-430BA2/433 0(| 1 |)-ETS32-432BA2/453
3
SPEED-REAR
Maximum
(s.p.m.)
6,000
Maximum
(s.p.m.)
6,000
speed
TOP
speed
11
(seaming/heavy)
Machine
type/spec.
Maximum
0(|||j-ETS32-452BA2/433
■(II
|)-ETS32-452BA4/433
speed
(8.p.m.)
5,500
n
Machine
type/spec.
0(|||j-ETS32-433FC2/^^/333
FEED
ETS32
Maximum
(s.p.m.)
6,000
speed
Maximum
(s.p.m.)
6,000
tf
ft
speed
-5-
0(
11
|yETS32-453BA2/453
■(|||)-ETS32-453BA4/453
(
PIPING
Machine
type/spec.
0(|||j-ETS32-432BC2/p2/453
O = Normal
• = Narrow
■ = Tractor
presser
presser
foot
foot foot
LUBRICATION
The
oil
was
drained shipped. starting
[H
Lubricating
Use
equivalent.
UTo
Take
head
upper
Replace
noil Always
Indicator ® is
Window
So,
it
for
Mobil
Velocite
fill
oil
(Fig.
out
Screw O and
of
Oil
line
'H'
Screw
level
(Fig.iO)
keep
enough
®.
fill
the
Oil
Level
from
the
the
machine
first
time.
oil
No.
10
with
(ISO
10)
pour
fresh
Indicator O reaches
of
Oil
Level
O.
oil
between
Sight
in
the
machine
two
lines H and L of
machine
oil
before
VG
22)
oil
until
Window
so
when
or
the
the
®.
that
ID
Manual
Before the
weeks, Upper
r-
Note:
On
HlOII
Oil
run
If
it
and
oil
filter
moil
Change
After
I^To
Take
oiling
starting
machine
is
manually
Looper
every
morning
circulation
Monitor 0 turns
the
machine.
keeps
check
red,
if
the
is
clogged.
Change
oil
after
that,
change
drain
oil
(Rg.i4)
out
Screw 0 and
(Rgs.li,12,13)
macnine
idle
lubricate
Holder
check
stop
oil
the
for
the
for
more
than a couple
hole
0.
start,
lubricate
(Rg.iO)
green
from
the
machine
level
is
correct
first 1 month
oil
every 6 months.
drain
first
time,
O,
hole 0 and
hole
O.
red
when
immediately
and
if
in
operation.
oil
from
here.
or
you
the
if
of
- 6 -
Fig.14
30kg-Gfn
CHECKING
Oil
RIter
If
Oil
cannot
months
If
Oil
with
bubbles
immediately.
AND
Filter
be
kept.
at
the
Monitor
REPLAaNG
is
clogged,
Check
time
does
is
seen,
and
of
the
not
turn
clean
OIL
nLTER
nomal
(Fig.i5)
lubrication
clean ® every
regular
or
oil
into
green
replace
change.
Filter
or
6
oil
Replacing
Disassemble
necessary,
SlUCONE
Keep
silicone
^
Never
parts.
Oil
RIter
parts © —
replace
OIL
it
FOR
Reservoirs ® and © with
oil
or
equivalent.
use
this
oil
®.
with a new
H.R.
DEVICE
to
lubricate
Clean © or
factory
one.
(ng.i6.i7)
supplied
any
machine
if
- 7 -
NEEDLES
Use
DCX27,
chainstitch
Note:
For
the
extra-heavy overlock
double
ETS32-452BA2/,^}®-433
ETS32-452BA4/J
ETS32-453BA2/,cJ
ETS32-453BA4/|J5j-453
#11
for
needles.
following
fabrics),
needle
chainstitch
and
(OlD)
(515)
both
overlock
machines
use
DCX27,
needle.
DC
for
XI,
J|-433
rN-453
and
jeans
#21
#21
double
(for
for
for
the the
Needle
Upper
according
Table
replaced
changed
REPLACING
1.
2.
3.
THREADING
Threading
to
^
size
and
Looper
to
11.
Upper
and
extremely.
Loosen
Insert a new
far
Tighten
groove
Screw O and
as
it
will
Screw O after
on
differs
Table 4 and
Note:
Thread
threading
stitches,
your
may
or
uneven
Upper
(Spreader)
the
adjusted
NEEDLES
needle
go.
the
needle
(Fig8.i9~23)
make a correct
machine
cause
Looper/Spreader
should
size
of
needle
Looper
(Spreader)
when
(Rg
is)
remove
into
the
making
is
facing
by
the
machine
correctly.
thread
stitch
formation.
be
used
as
listed
should
needle
old
needle
you.
threading.
breakage,
size
needle.
hole
sure
the
type.
Refer
Incorrect
long
skip
in
be
is
as
REGULATING
Changes
etc.
Adjust
To
Turn
To
Turn
r-
Note:
Adjust
while
sewing
of
require
individual
increase
Nut
decrease
Nut
each
making
results.
THREAD
threads,
re-adjustment
thread
tension:
clokwise.
tension:
counter-clockwise.
thread
sure
TENSION
seam
width,
of
thread
tension
tension
well-balanced,
as
as
low
stitch
length,
tension.
follows:
as
possible
neat
- 8 -
THREADING-FRONT
TOP
FEED
ETS32
Table
4
EXTRA-HIGH
(GENERAL
0(5 ] 5)-ETS32-420FA2/4
SEAMING
Machine
type/spec.
13
UFT
516
Fig.
19
Stitch
515
Fig.
0(5]5)"ETS32-430FA2/433 0(5]5)'ETS32-432FA2/453
516
'(515)"
^ ® J-ETS32-430FA3/433
•(5l5)-ETS32-432FA3/453
(gathering
Machine
0(
51 f )-ETS32-542FD2/453/KL
•(
51
5)-ETS32-542FD3/453/KL
type/spec.
)
100 100
516
Fig.
19
W
Stitch
515
Fig.
type
ft
21
type
21
401
Fig.
23
401
Fig.23
n
HIGH
Machine
O
(51
5)-ETS32-422F
516
O
0(|
ETS32-434FA2/333
(515)'
15
J-ETS32-433FA2/353
516
rETS32-422FA3/3l3
(515)"
type/spec.
A2/313
UFT
518
Fig.
20
Stitch
type
515
Fig. 22Fig.
•(5|5)-ETS32-434FA3/333
•(5]5)"ETS32-433FA3/353
Stitch
Machine
0(
51
5)-ETS32-544FD2/353/KL
•(51
5)-ETS32-544FD3/353/KL
type/spec.
516
Fig. 20Fig.22
100
100
ft
type
515
n
401
23
401
Fig.23
n
(
PIPING
Machine
0( ® 1
^)-ETS32-432FC2/^^/453
type/spec.
THREADING-REAR
(GENERAL
0(
51
5)-ETS32-430BA2/433
0(
51
5)-ETS32-432BA2/453
(SEAMING/HEAVY
SEAMING)
Machine
Machine
type/spec.
type/spec.
)
0(5l5)"ETS32-452BA2/433
■(
51
5)-ETS32-452BA4/433
0(51
5)-ETS32-453BA2/453
■JI5J-ETS32-453BA4/453
Stitch
516
Fig. 19Fig.2l
TOP
Stitch
516
Fig. 19Fig.21
ft
Stitch
516
Fig. 19Fig.
»
«
//
type
515
Fig.23
FEED
type
515
Fig.23
ft
type
515
Fig.23
2!
n
n
II
401
Machine
0(5l5)"ETS32-433FC2/p2/333
type/spec.
Fig.20
Stitch
516
ETS32
401
ft
401
ft
ft
ft
typo
515
Fig.22
401
Fig.23
(piping
Machine
1
®)-ETS32-432BC2/^^/453
type/spec.
J
516
Fig.
19
Stitch
Fig.2!
515
typo
401
Fig.23
-9
O = Normal
• = Narrow
■ = Tractor
presser
presser
foot
foot
foot
Extra-high
lift
Stitch
type
Rg.19
SIB
High
lift
Stitch
type
Fig.20
516
-10-
Extra-high
lift
Fig.21
Stitch
High
lift
Stitch
type
Fig.22
515
-11
Fig.23
Stitch
type
401
-12-
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