Pegasus AI 100, AI 110 Instruction Manual

AI

Device

Thank you for purchasing Pegasus' labor saving device.

Study this manual very carefully before beginning any

of the procedures and then use the device correctly and

safely.

Keep this manual in a convenient place for quick refer-

ence when needed.

Automatic differential feed amount switching
device

INSTRUCTIONS

W500 Series

Models: AI 100

AI 110

1.Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2.Indications of dangers, warnings & cautions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

3.Safety precautions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

4.Notes for each procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

Applications and performance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Installing the AI device

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7

Installing the console box and the power box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Description of power box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Replacing the fuse for the power box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Connecting cords

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Description of AI console box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Adjusting the sensitivity of sensor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Before entry

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Programming the sewing mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Function selecting mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16-20

To change and/or enter sewing data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21-24

Change of Item number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

Programming sewing data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22-24

To enter data during sewing (Teaching)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25-27

Testing mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

AI Trouble shooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29-30

Indicates an immediate hazard to life or limb.

Indicates a potential hazard to life or limb.

Indicates a possible mistake that could result in injury or damage.

DANGER

WARNING

CAUTION

1.Introduction@@@@@@@@@@@@@@

●This manual describes the instructions for using this device safely.

●Study this manual very carefully and understand fully how to operate, check, adjust and maintain the labor

saving device before beginning any of the procedures.

●You always perform operations close to moving parts such as needles when using industrial sewing machines.

Therefore you have to keep in mind you could easily touch them. To prevent accidents, it is essential that you

use the safe products supplied by Pegasus correctly.

All the people who will use sewing machines must study this manual and the instruction manual for sewing

machines very carefully and then take necessary safety measures before beginning any of the procedures.

2.

Indications of dangers, warnings and cautions

@

To prevent accidents, indications (symbols and/or signs) which show the degree of danger are used on our

products and in this manual. Study the contents very carefully and follow the instructions.

Indication labels should be found easily.

Attach new labels when they are stained or removed.

Contact our sales office when new labels are needed.

Be sure to follow the instructions when you operate the machine and/or labor saving device.

If you use the machine and/or labor saving device incorrectly, you may get an electrical shock.

If you use the machine and/or labor saving

device incorrectly, your hands and/or fingers may

be injured.

If you use the machine and/or labor saving device incorrectly, you may cause fire.

Never do this.

Unplug the machine or shut off the power when checking, adjusting and/or repairing the
machine and/or labor saving device, or when lightning may strike.

 Be sure to ground the machine and labor saving device securely.

If you use the machine and/or labor saving device incorrectly, your fingers and/or hands
may be caught in them or it, causing trouble.

Indicates a danger of burn injury due to high temperature.

3.Safety precautions

①Applications, purpose

The labor saving device is designed to increase quality and

productivity according to you needs.

Therefore never use the device for the applications which may

defeat the above purpose.

②Circumstances

Some circumstances when you are using the labor saving device

may affect its life, function, performance, and safety.

For safety, do not use the labor saving device under the

circumstances below.

1.Do not use the device near objects which make noise such as a

high-frequency welder, etc.

2.Do not use or store the device in the air which has vapor from

chemicals, or do not expose the device to chemicals.

3.Do not leave the device outside, in high temperatures or the

direct sun.

4.Do not use the device in high humidity or ambient temperatures

which may affect them.

5.Do not use the device on the condition that the voltage fluctua-

tion range is more than ± 10% of the rated voltage.

6.Do not use the device at the place where the supply voltage

specified for the control motor cannot be properly obtained.

7.Do not use the device at the place where the air supply specified

for the device cannot be properly obtained.

8.Do not expose the device to the water.

③Safety measures

(1)Safety precautions when you perform maintenance on

the labor saving device.

●When performing maintenance such as when checking, repairing,

cleaning the labor saving device, turn off the power, disconnect

the power plug from the outlet and press the machine treadle in

order to make sure the machine does not run.

If you have to perform maintenance on the machine and/or labor

saving device with the power on, always be careful because the

machine and/or device could start operating unexpectedly.

To prevent accidents caused by incorrect operation, you should

establish your own procedures for safe operation and follow

them.

●Only well-trained people should perform routine daily

maintenance and/or repair the machine and/or device.

●Do not modify the machine and device yourself.

※Consult you local Pegasus' sales office or representative for

modification.

(2)Before operating the device

●Before operating the device, check the machine head, machine

unit and device to make sure they do not have any damage

and/or defects.

Repair or replace any defective parts immediately.

●To prevent accidents, always make sure the safety covers and

safety guards are properly secured.

Never remove the safety covers and safety guards.

(3)Training

●To prevent accidents, operators and service/maintenance

personnel should have proper knowledge and skills for safe

operation.

To ensure so, managers must design and conduct training for

these people.

4.Notes for each procedure

CAUTION

CAUTION

①Unpacking

The machine and device are packed in boxes (and plastic bags) in

the factory before shipment. Unpack the boxes and bags properly

and sequentially by following the instructions shown on them.

②Installation, preparation

CAUTION

CAUTION

Connecting the air lines

1.Always turn off the power first and then connect the air lines to

the joints. Be sure to connect all the air lines before connecting

them to the air source.

2.When connecting the air lines to the joints, be sure to insert the

joints to the proper depth of the air lines and fasten securely.

3.Do not allow excessive force to be exerted on the air lines while

using the device.

4. Do not bend the air lines too much.

5.If necessary, protect the air lines by positioning them safely

and/or using the cover.

6. Do not use staples to secure the air lines. Otherwise it may

cause damage.

WWARNING

ARNING

Connecting the cords

1. When connecting the power cord, be sure to turn off the

power and disconnect the power plug from the outlet.

2. Check the voltage designation to make sure the power

relay cord matches the local supply voltage. The use of wrong

cord may cause damage to parts and/or fire.

3.Do not allow excessive force to be exerted on the cords while

using the device.

4. Do not bend the cords too much.

5.Confirm that the cord is at least 25mm away from moving part of

the machine and/or the device when you connect the cord.

6.If necessary, protect the cords by positioning them safely and/or

using the cover.

7. Do not use staples to secure the cords. Otherwise it may

cause damage.

Ground

1.Connect each of the ground wires in the sewing machine system

to the ground terminal. Do not connect one devices' ground wire

to another devices'.

2. Connect the ground wires securely to the indicated ground

points on the machine head.

WWARNING

ARNING

③Before operation

1.Check the cords, connector and air lines to make sure they do

not have any damage, disconnections or tangles and then turn on

the power.

2. Do not bring your hands and/or any part of your body close

to the needle and pulley when turning on the power.

3.Well-trained people who studied this manual and the instruction

manual very carefully should use the machine with the labor

saving device.

4.Study the contents on "2. Indications of dangers, warnings and

cautions" very carefully and then provide users with safety

training as required.

WWARNING

ARNING

④Precautions for work and operation

1. The area near the presser foot is very dangerous during

sewing. Do not bring your hands and/or any part of your body

close to the presser foot.

2.To prevent accidents, be careful that any foreign matter such as

water, other liquids or metals do not get into the device.

3.Wear clothes that cannot be caught in the machine.

4. Do not leave tools or other unnecessary objects near the

device.

5.To prevent accidents, always make sure the safety cover are

properly secured.

6.Drain and clean the filter regulator periodically, if the device is

pneumatic. Otherwise drainage will flow into the solenoid valve

and/or air cylinder, causing trouble.

7.Always turn off the power before leaving the machine table.

8.If any trouble occurs, stop using the machine and turn off the

power. Check, repair and/or perform other necessary procedures

immediately.

9. Pay close attention to the knife edges not to injure your

hands and/or fingers.

CAUTION

CAUTION

⑤Maintenance, check & repair

1.Well-trained people who studied this instructions very carefully

should maintain, check and repair the machine and device.

2.Perform routine daily maintenance and periodical maintenance by

following this instructions.

3.Use Pegasus' genuine parts when repairing and/or replacing

parts.

Pegasus disclaims all responsibility for accidents caused by

improper repair/adjustment and/or use of parts which are not

genuine.

4. Do not modify the device yourself.

Pegasus disclaims all responsibility for accidents caused by

modification.

5.After maintaining, checking, and/or repairing the machine and

device, always make sure that any trouble does not occur when

the power is turned on.

6.Before and after operation clean lint and any other foreign from

the device not to cause trouble.

7.Make sure to replace the safety covers when you need to remove

them for checking and/or maintenance.

Battery in the power box

The AI power box is equipped with a battery to keep the sewing

data as it is.

If the following happens, the battery may be dead or the power

box may be out of order.

Consult your local Pegasus sales office or representative.

(1) The sewing data which has been entered often changes.

(2) When the power is turned on, the sewing data is initialized.

Applications and performance

The AI device includes both automatic differential feed switching and cutter functions. The amount of differential feed can be switched as

required by stitch counting, so the machine sews fabric in any direction, wale, course or bias, achieving quick sewing and neatly finished

products.

AI 110: With tape cutter function

AI 100: Without tape cutter function

● 30 items (sewn products) can be entered, set and stored in this device.

● 4 kinds of operations (the location of the sewing) can be entered and set for each item.

● 20 steps (where to switch the amount of differential feed) can be entered and set.

● 3 kinds of modes are available.

START: The number of stitches counted from when the light from the sensor is interrupted by the edge of the fabric at the start of sewing

process;

CONTINUE: The number of stitches counted while the light from the sensor is being interrupted by the fabric;

END: The number of stitches counted from when the fabric has gone through the light from the sensor at the end of sewing process.

Item

Program Tape cutter Feed amount

30 kinds 4 types of operations 20 steps in each operation

(in each item)

1
2
3

30

1 2 3 4

1 2 3 4

1 2 3 20

1 2 3 20

1

１

２

１

２

４

３

Installing the AI device

1

2

3

4

5

6

7

8

9

10

11

12

13

14

3

2

5

6

9

14

3

Divided
in-half motion

CAUTION

CAUTION

Always turn off the power, unplug the machine from the outlet

and then only well-qualified technicians should install the AI device.

1.

Fit spacer 1 onto link 2.
Then install them to differential feed lever 3.

(Fig.1)

2.

After securing the link 2 to differential feed lever 3, attach
bracket 5 to the table with wood screws 6.
Check to see if lever 4 moves smoothly.

(Fig. 2)

3.

Connect lever 4 to motor 11 with links 7 and 8.
Center screws 9 in each slot 10.
Tighten screws 9 temporarily.

(Fig. 3)

4.

Install motor 11 to the table with wood screws 12.
Adjust differential feed lever 3 so that lever 13 does not touch
support 14 (two points) when differential feed lever 3 is at the

top or bottom of its travel. Adjustment is made by loosening
screws 9. (Figs. 3 and 4)

Note

To install motor 11 in position, links 7 and 8 should form a straight

line as seen from below.
After this installation, check to see if motor 11 moves smoothly.

3

7

8

9

24

20

21

13

22

3

13

17

15

16

23

Grease

18

19

8

Installing the AI device

Grease

Grease

CAUTION

CAUTION

Always turn off the power, unplug the machine from the outlet

and then only well-qualified technicians should install the AI device.

5.

After installing bracket 5 and motor 11 as shown on the

previous page, check the following to make a fine adjustment.

(Figs. 3 and 5)

・Check to make sure magnet 15 on lever 13 is aligned with

sensor 16 or 17 when differential feed lever 3 is at the top or
bottom of its travel. If it is not, adjust the position of screws 9
in each slot. Adjustment is made by loosening screws 9 that
connect link 7 and 8. After this adjustment, tighten screws 9.
To make a fine adjustment loosen screw 18 for sensor 16 and
screw 19 for sensor 17. Adjust the position of sensors 16 and

17 in the slot. After this adjustment is made, tighten screws
18 and 19.

・Check to make sure that links 7 and 8 move easily by moving

differential feed lever 3.

6.

Grease the joints on the links (see the arrows).

(Fig. 6)

CAUTION

CAUTION

To prevent the formation of rust and move each link

smoothly, be sure to grease the joints on the links.

7.

Attach covers 20 and 21. (Fig. 7)

Note

Link 8 should not touch groove 22 on cover 20.

8.

Install cover 23.

Insert the cords from the rotation detector and control panel
into hole 24 on the table. (Fig. 8)

Installing the console box and the power box

CAUTION

CAUTION

Always turn off the power, unplug the machine from the outlet

and then only well-qualified technicians should install the console

box and power box.

Install the console box 1 and the power box 2 by referring to the

illustration below.

Without GF (elastic feeder)

1

2

With GF (elastic feeder)

Install the console box on the back side of the machine.

1

2

Description of power box

1

LED for power source

Indicates the power is on/off.

Lit when the power is on.

2

Power connector (input)

To connect the power cord.

3

Power switch

To turn ON or OFF the power of the AI power box.

4

Fuse holder

Includes a 3A fuse.

5

Console box connector

To connect cords from the console box.

6

Sensor connector (input)

To connect the relay cord for the rotation detector and fabric

sensor.

7

Connector (input) for the stepping motor position
detector

To connect the relay cords from the stepping motor position

detection sensor and tape cutter.

8

Connector (output) for the stepping motor

To connect the relay cord from the stepping motor.

9

Output connector (output)

To connect the relay cord from the tape cutter solenoid.

10

Fabric detection sensor sensitivity adjusting dial

To adjust the sensitivity of the fabric detection sensor.

11

Fabric detection sensor sensitivity indicator lights

To show the sensitivity of the fabric detection sensor.

12

Fabric detection lights

Lights up when the fabric sensor is detecting the fabric.

13

Connector (output) for sensor extension

To connect the relay cord from another power box that

operates under control of the sensor signals from the AI

power box.

14

Fuse holder intended for users in Europe

Includes a 3A fuse.

12

1

2

8

13

7

6

5

4 3 4 3

11

10

14

Specified for Europe

9

1

2

Replacing the fuse for the power box

WWARNING

ARNING

Be sure to turn off the power and disconnect the
power from the outlet, and then well-qualified technicians
should replace the fuse.

CAUTION

CAUTION

The fuse for the AI power box is 3A. Do not use any
other than 3A.

If the replaced fuse is blown out, the AI power box
may be malfunctioning. Stop using the AI power box and
contact your local Pegasus' sales office or representative.

Remove fuse holder cap 1 with the screwdriver by turning

in the direction of the arrow, and replace the fuse 2 with a

new one.

1

yellow

Power

source

To the machine motor
control board connector
(optional)

orange

7

6 5

1

3

4 2

8

2.

Fasten the cords on the underside of the table conveniently with the provided cord clamp.

blue

white

Earth wire

To use AI110

The connector is different in
color according to the motor.

To the machine
motor power
connector

white

white

white

white

white

orange

orange

blue

blue

● To disconnect the locking connector, hold down the locking

mechanism 8 with finger as you pull the connector out.

Connecting cords

WWARNING

ARNING

Always turn off the power, unplug the machine from
the outlet and then only well-qualified technicians should
connect the cords.

Check the voltage designation 7 to make sure the
power relay cord 1 matches the local supply voltage. The
use of wrong cord may cause damage to parts and/or fire.

1.

Each of cords and connectors is color- and shape­coded. Connect the cords to the connectors correctly
as shown below.

Connect the earth wire correctly. Otherwise you may
get an electric shock when you touch the AI power box
and/or the machine.

Failure to connect properly may cause hazardous
faulty operations and damage to the machine.

To connect the power relay cord 1 to the push-button
switch 2, connect E marked (green/yellow striped) wire
to the GND terminal 3.
The other two cords must be connected to any 2 of the
terminals 4, 5, and 6.

PROGRAMPROGRAM

1

LCD (Liquid Crystal Display) screen

Displays various information.
※ When you turn on the computer for the first time, select a

language to be used in the screen, Japanese or English.

(Refer to page 19.)

2

PROGRAMMING key

To go into PROGRAMMING mode or call up the sewing

display.

3

FUNCTION key

To call up each function ("Manual Ordering Sewing", "Item

Change With M Level", "Item Change With M/O Level",

"Japanese", "English", "Mesh Count Mode ON" or "Mesh

Count OFF").

4

TEACHING key

To enter the sewing data while performing a sewing

operation.

5

INPUT key

To store the sewing data entered during teaching.

6

INC. key

To increase a number in data.

To select Japanese/English, Manual/Auto, ON/OFF, etc.

7

DEC. key

To decrease a number in data.

To select Japanese/English, Manual/Auto, ON/OFF, etc.

8

CURSOR key (left)

To move the cursor on the screen to the left (only when the

cursor is shown on the screen).

9

CURSOR key (right)

To move the cursor on the screen to the right (only when the

cursor is shown on the screen).

10

STOP key (If you use the AI 110)

To set the machine stop position according to the sewing

application.

11

CUTTER key (If you use the AI 110)

To set data, or get the cutter activated at your option while

the machine is at a stop (if you press this key while sewing in

process, the cutter will not be activated.).

12

PAT. CORRECT key

To go back to a previous operation (PATTERN) during

sewing.

13

SEWING ADJUST key

To adjust the machine after replacing the needle and/or

threading the machine.

Description of AI console box

FUNCTIONFUNCTION

TEACHINGTEACHING

INPUTINPUT

STOP

STOP

STEP

STEP

ステップ

ステップ

0

ストップ

ストップ

ー

CUTTER

CUTTER

カッター

カッター

ー

00

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

CURSORCURSOR カーソルカーソル

STITCH

STITCH





針数

針数

00

COUNTカウントCOUNTカウント

0

STOPSTOP

000

SEWINGADJUSTSEWINGADJUST

ストップストップ

調子出し調子出し

CUTTERCUTTER

プログラムプログラム

機能選択機能選択

ティーチングティーチング

設 定設 定

PRGM

PRGM

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 1

E

イ

ケ

ソ

ク

ﾞ

MODEモードMODEモード

INC.INC.

増増

DEC.DEC.

減減

0

品番

品番

カッターカッター

SENSORSENSOR
生地検出生地検出

MACHINERUNMACHINERUN
回転検出回転検出

PAT.CORRECTPAT.CORRECT

工程補正工程補正

1

2

4

5

6

2

3

CAUTION

CAUTION

Only well-qualified technicians should make this sensitivity

adjustment. The power is on while this adjustment is being made.

Therefore, the machine could start unexpectedly.

Great care should be taken in carrying out the procedures.

1.

Turn on power switches 1 and 2.

2.

Ensure that no material is inserted when adjusting
sensor 3.

3.

Turn dial 4 until the fourth from the left of indicator lights
6 is turned on completely.

4.

Turn dial 4 clockwise slowly and stop turning dial 4 until
the fifth light is turned on.

Check the indicator lights carefully if they are turned on/off
correctly with fabric or no fabric. (Confirm that the lamps
indicated by 6 are all terned off when material is inserted.)

ON

ON

Adjusting the sensitivity of sensor

Note 1 : To sew special materials and/or extra light fabrics which

the light from the sensor goes through, see below.

1. Turn dial 4 until the third from the left of indicator lights 6 is

turned on completely.

2. Turn dial 4 clockwise slowly and stop turning dial 4 until the

fourth light is turned on.

3. Position the fabric under the fabric sensor and then check to

make sure lamp 5 is turned on and all indicator lights 6 are
turned off or the first light (of indicator lights 6) from the left is
turned on.

Note 2 : Clean the reflector on the top surface of the needle plate.

Otherwise malfunction may occur.

AI power box

Fabric

With fabric

With no fabric

OnOff Off

Off

On

On OnOff Off

4

4

4

4

On

Off

Off

Off

Off

On

Off

Off

On

On

Before entry

1 : 1

ON

OFF

ON

1. Initializing the AI device

Note

There is no need to initialize the device except when data is

garbled or reset entered data.

CAUTION

CAUTION

Since the power is turned on when initializing the AI device,

the machine could start unexpectedly. To prevent accidents,

perform the following procedures very carefully.

Make sure cords and air lines are connected properly first.

Then turn on the machine.

Turn on the power box while pressing INC. and DEC. keys ▲

･▼

simultaneously.

The screen displays .

Then all the sewing data is initialized.

(Refer to the sewing data preset at the factory before shipment.)

Note

Even if the AI device is initialized, the language mode is not

changed.

2. To initialize the differential feed amount

After the initialization of the Al device has been completed, initialize

the differential feed amount.

Note

There is no need to initialize this amount at start-up every day.
Be sure to initialize it when you use this device for the first time.
Otherwise the device will not function correctly with the entered
data.

1.

Turn off the power of the power box.

2.

Turn on the power of the power box while pressing TEACHING

and INPUT keys simultaneously.

3.

"A.I. Initialization " appears on the screen.

appears on the screen.

4.

Set the standard position of the differential feed lever with
INC. ▲ or DEC. ▼ key.

※ If the differential feed lever is to be placed at the standard

position with no differential feed effectiveness, set the

differential feed lever at 1 : 1.

After this adjustment, press INPUT key.

CLEAR ALL DATA

ｾﾞﾝﾃﾞｰﾀ ｼｮｳｷｮﾁｭｳ

several second later

INC.INC.

増増

DEC.DEC.

減減

TEACHINGTEACHING ティーチングティーチング

A . I .

I n i t i a l i z a t i o n

S e t t h e F e e d
t o S t a n d a r d

INPUTINPUT

設 定設 定

INC.INC.

DEC.DEC.

増増

減減

設 定設 定

INPUTINPUT

Programming the sewing mode

PRGM (ITEM) ：30 kinds of data for sewing items from 1 to 30 can be set.

PATTERN ：To display where to be sewn.

Data for 1 to 4 places can be set in each item.

STEP ：20 places at which the differential feed amount is changed can be set in each pattern.

DIFF. FEED ：" 00 " denotes the standard position. " + " denotes differential feed for shrinking.

"

" denotes differential feed for stretching. 17 steps are available.

The range of "

+ " to " " changes according to the standard position of the differential feed lever.

【Refer to " (2) To initialize the differential feed amount " on page 14.】

STITCH ：The number of stitches to be produced for one step can be set.

Adjustable in the range of 0 to 999.

CODE ：To display a code for each pattern.

C (Continue): Select this code to make each pattern proceed to the next pattern.
E (End) : Select this code to make each pattern return to the previous pattern without proceeding to the

next pattern.

Ex.-1) To select each code with 3 patterns.

(1)pattern (2)pattern (3)pattern

C → C → E

Ex.-2) To select the code with only one pattern.

(1)pattern

E

Note) Be sure to select CODE " E " for an unused operation.

MODE ： To display how to sew each step.

START: Indicates the number of stitches counted from when the light from the sensor is interrupted by

the edge of the fabric at the start of sewing process.

CONTINUE: Indicates the number of stitches counted while the light from the sensor is being interrupted

by the fabric.

END: Indicates the number of stitches counted from when the fabric has gone through the light from the

sensor at the end of sewing process.

COUNT ：To display the number of stitches to be produced during sewing.

The number increases as every stitch is produced.
When the number on the screen reaches to the preset one, the machine goes to the next step.

Example

Note

If sewing date are entered in TEACHING mode,
they are automatically set.
Therefore, there is no need to set them afterward.

(Differential

feed ratio)

STOP

PRGM

PRGM

PATTERN



PATTERN



CODE

工程

工程

CODE

コード

コード

E

品番

品番

11 1

0

STEP

STEP
ステップ

ステップ

STOP

ストップ

ストップ

0

CUTTER

CUTTER

カッター

カッター

ー

ー

STITCH

STITCH





針数

針数

0

00

T

N

C

O

MODEモードMODEモード

00

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

C O U N T カウントC O U N T カウント

000

Function selecting mode

CAUTION

CAUTION

The power must be kept on while the device is programmed

the sewing data . Therefore the machine could start unexpectedly.

Care should be taken to perform this procedure.

CAUTION

CAUTION

Only well-qualified technicians should program each function

in the Mechanic Level.

■ You can select each function or counter in this mode.

■ The function select mode has two types of displays as follows.

"O Level" denotes the functions for the operators.

"M Level" denotes that only well-qualified technicians can use

the functions.

○To display the Operator Level

Turning on the machine displays the Operator Level.

○To display the Mechanic Level

Turning on the machine while pressing PROGRAMMING

key displays the Mechanic Level.

○The following data is factory-set. Change the data according to the fabric to be sewn.

Table of Function selecting mode

Operator Mechanic Sewing data entered at the factory Value which can be entered

●●ITEM：1 30 items from 1 to 30

●●PATTERN：1 4 patterns from 1 to 4

●●STEP：1 20 steps from 1 to 20

●●DIFF. FEED (differential feed ratio)：00 17 steps

●●STITCH (number of stitches) 0 to 999 stitches
：All steps are factory-set at 000.

●●CODE：All steps are factory-set at E. E (to return to the previous pattern),

C (to proceed to the next pattern)

●●MODE：CONTINUE START／CONTINUE／END

● Output count：OFF ON／OFF

● Change of Item number：Mech. Level With Mechanic level／Mechanic & Operator

● Language to be used：English Japanese／English

● Solenoid valve ON time：030 ms 010 ms to 100 ms (0.01 sec. to 0.1 sec.)

● Mesh counter：OFF ON／OFF

● Mesh counter (stitches)：01 stitches 01 to 99 stitches

ON

ROGRAM

ROGRAM

プログラムプログラム

Function selecting mode

▲

11 1

0

E

0

ー

ー

0

0

0

P

0

O

C

※ To return from the function select mode display to the

sewing display press PROGRAMMING key.

※The display of the operator level is to here.
The following displays are for mechanic level only.

N

T

00

000

▲

i

ce

0

0

e

0

0

Cou n

t

▼

▲

O

S

RE

F

E

F

T

▲

▲

PCoun

0

ce

0

0

e

0

0

i

t

▼

▲

RE

S

O

E

N

T

▲

mIte

Wi

C

an

h

t

h

g

M

e

L

e

ve

▲

▲

▲

l

W

mIte

i

h

C
h

t

g

an

/O

M

e

L

e

ve

l

OR▼

▲

a

Jesenap

ンコ

ニホ

SOLE

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sh

M

M

ﾞ

NOIT

0 3

ﾞ

▲

【The screen display below (SOLENOID VALVE ON TIME)

appears only when the AI110 is used.

D

0

I

sm

R

ME

ウシ

ヒヨ

▲

C

o

u

O

n

N

M

t

o

d

e

▲

sh Coun

e

0

1

t

▲

▲

▲

▲

▲

▲

▲

▲

OR▼

▲

OR▼

▲

OR▼

▲

OR▼

▲

g

Ehsil

n

エ イ

コ

ﾞ

】

SOLE

e

sh

M

M

ヒ

ウ シ

ヨ

NOIT

0

o

C

O

sh Coun

e

ﾞ

D

0

4

n

t

u

FF

5

1

sm

I

ME

M

o

t

d

R

e

Output counter function

Function selecting mode

Operator Level

Display

ON or OFF can be switched with PAT. CORRECT key
on the Mechanic Level (service personnel stage).

● To reset the counter, press key and key simultaneously for more than 2 seconds.

Function

● Whenever the final step is completed, the counter counts up one.

● This counter can count up to 99, 999.

Switches

･･････To select ON or OFF (only on " Mechanic Level ").

･･････To go to the item changing mode screen (ITEM CHANGE).

･･････To return to the sewing mode display.

Item change

Display

Function

■ To call up each item number.
○ Select either " Operator Level " or " Mechanic Level " display.
○ If you call up the item number using " Mechanic Level " display, select " With M level ".

If you call up the item number using " Operator Level " display, select " Mechanic & Operator ".

Switches

or ･･････To select " Mech. Level " or " Mech. & Oper ".

･･････To go to the language select mode ( " Japanese " or " English " ).

･･････To return to the sewing mode display.

Function selecting mode

Mechanic Level

i

0

ce

0

0

P

Cou n

e

0

0

t

▼

▲

O

S

RE

F

F

E

▲

T

▲

PCoun

i

0

0

ce

0

e

0

0

t

▼

▲

S

RE

O

E

N

T

OR▼

g

M

e

L

e

ve

C

an

h
t

h

mIte

Wi

▲

▲

▲

l

W

mIte

i

t

C
h

an

h

M

g

e

/O

L

e

ve

l

Selecting a language

Display

Function

■ The language to be used on the screen is either Japanese or English.

※ The factory-set language is English.

Switches

or ･･････To select Japanese or English.

･･････To go to the timer screen for operating the tape cutter.

･･････To return to the sewing mode display.

Operating timer of the tape cutter

Display

Function

■ If the cutter does not get activated during sewing, increase the count on the timer by ten units.

○ Adjustable from 010 ms (0.01 sec.) to 100 ms (0.1 sec.).

※ Factory set 030 ms.

Switches

･････････To increase the count on the timer.

･････････To decrease the count on the timer.

･･････To go to the Mesh counter mode.

･･････To return to the sewing mode display.

Note) This mode is shown only when the AI 110 is used.

Function selecting mode

Mechanic Level

Function selecting mode

Mechanic Level

a

Jesenap

ンコ

ニホ

ﾞ

ウシ

ヒヨ

OR▼

▲

▲

ﾞ

▲

g

Ehsil

n

エ イ

コ

ﾞ

ヒ

ヨ

ウ シ

ﾞ

SOLE

NOIT

0 3

D

0

OR▼

▲

sm

I

ME

R

▲

▲

SOLE

NOIT

0

4

D

0

sm

I

ME

R

Mesh counter

Display

Function

■ To program whether mesh fabric is sewn or not by selecting ON or OFF.
○ If mesh fabric is sewn, select ON.
○ If mesh fabric is not sewn, select OFF.
※ Factory-set : OFF

Switches

or ･･････To select ON or OFF for Mesh counter.

･･････Selecting ON : To go to the Mesh counter (stitch counting) mode.

Selecting OFF : To return to the sewing mode display.

･･････To return to the sewing mode display.

Mesh counter (stitch counting)

Display

Note) Program this mode when ON is selected in the mesh counter mode.

Function

■ To program this mode when mesh fabric is sewn.
○ To program the number of stitches with which the machine goes through the mesh fabric (since the fabric sensor

determines the fabric has gone through the sensor by detecting a mesh hole, the machine cannot sew the fabric correctly.
To prevent this, program the mesh counter with the number of stitches of the mesh hole so that the sensor will ignore it.)

○ Adjustable from 1 to 99.

※ Factory set 1 stitch.

Switches

･････････To increase the number of stitches.

･････････To decrease the number of stitches.

or

･･････To return to the sewing mode display.

Function selecting mode

Mechanic Level

Function selecting mode

Mechanic Level

e

sh

M

C

o

u

O

n

N

M

t

OR▼

o

d

e

▲

▲

▲

M

e

sh

C

o

u

O

FF

n

t

o

e

d

M

sh Coun

e

M

0

1

OR▼

t

▲

▲

▲

sh Coun

e

M

5

1

t

To change an item to be sewn

To select an item number ( 30 items from 1 to 30 ), press

INC. or DEC. key while the sewing mode is

displayed on the screen.

●You can change an ITEM only on the Mechanic Level

(service personnel stage) with the factory-set data.
To change an ITEM on the Operator Level, select " Item
Change With M/O Level " in the function select mode
(see page 18).
Then you can change an ITEM anytime.

Change of Item number

To change and/or enter sewing data

Example

STOP

PRGM

PRGM

PATTERN



PATTERN

工程

工程



E

品番

品番

11 1

0

CODE

CODE
コード

コード

STEP

STEP
ステップ

ステップ

STOP

ストップ

ストップ

0

CUTTER

CUTTER

カッター

カッター

ー

ー

STITCH

STITCH





針数

針数

0

00

C

MODEモードMODEモード

O

N

T

00

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

INC.INC.

増増

DEC.DEC.

減減

mIte

i

W

C O U N T カウントC O U N T カウント

h

C
h

t

000

g

an

/O

M

PRGM

PRGM

品番

品番

1 〜3

0

e

L

PATTERN



PATTERN



工程

工程

e

ve

CODE

CODE
コード

コード

0

l

Programming sewing data

Ex.) To enter automatic sewing data of 4 STEPs into one PATTERN

Step 1 CONTINUE Diff. feed amount 00 Number of stitches 120 stitches Machine off

Step 2 CONTINUE Diff. feed amount - 03 Number of stitches 50 stitches

Step 3 CONTINUE Diff. feed amount +01 Number of stitches 40 stitches

Step 4 END Diff. feed amount - 03 Number of stitches 140 stitches Cutter ON

CAUTION

CAUTION

The numbers of feeding amounts below are only example for entry.
Enter the numbers according to your products.

To enter data for step 1

(1)

Press PROGRAMMING key on the sewing

display. Then the program mode display that stores the

sewing data appears.

※ The cursor does not stop at " PRGM " and " COUNT ".

(2)

If you use the AI 110,

Move the cursor to " STOP " by pressing CURSOR key .

Press INC. or STOP key

so that " S " is showing at " STOP ".

(3)

Move the cursor to STITCH by pressing cursor key .

Set STITCH at " 120 " with INC. key .

(4)

If " CONTINUE " is not showing,

Move the cursor to MODE by pressing cursor key .

Set MODE at " CONT " with INC. key

.

(5)

If the amount of differential feed is not " 00 ",

Move the cursor to DIFF. FEED by pressing cursor key .

Press DEC. key so that " 00 " is

showing at " DIFF. FEED ".

Programming STEP 1 is completed.

To change and/or enter sewing data

ROGRAM

ROGRAM

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

プログラムプログラム

STOPSTOP

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

ストップストップ

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

11 1

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 1

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 1

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 1

O

C

MODEモードMODEモード

O

O

O













コード

コード

E

N

CODE

CODE

コード

コード

E

N

CODE

CODE

コード

コード

E

N

CODE

CODE

コード

コード

E

N

ステップ

ステップ

0

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STEP

STEP

ステップ

ステップ

0

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STEP

STEP

ステップ

ステップ

0
0

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STEP

STEP

ステップ

ステップ

0
0

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

ー

00

STOP

STOP

ストップ

ストップ

S

00

STOP

STOP

ストップ

ストップ

S

0

STOP

STOP

ストップ

ストップ

S

0

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

00

000

STITCH

STITCH

針数

針数

0

00

000

STITCH

STITCH

針数

針数

0

21

000

STITCH

STITCH

針数

針数

0

21

000

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

CODE

工程

工程

11 1

C

MODEモードMODEモード

O

コード

コード

E

N

ステップ

ステップ

0

0

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

S

0

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

21

000

To enter data for step 2

(6)

Move the cursor to STEP by pressing cursor key .

Then set STEP at " 02 " with INC. key .

(7)

Move the cursor to STITCH by pressing cursor key .

Set STITCH at " 050 " with INC. key .

(8)

Move the cursor to DIFF. FEED by pressing cursor key .

Set DIFF. FEED at " 03 " with DEC. key .

Programming STEP 2 is completed.

To enter data for step 3

(9)

Move the cursor to STEP by pressing cursor key .

Then set STEP at " 03 " with INC.

key .

(10)

Move the cursor to STITCH by pressing cursor key .

Set STITCH at " 040 " with DEC. key .

(11)

Move the cursor to DIFF. FEED by pressing cursor key .

Set DIFF. FEED at " +01" with INC.

key .

Programming STEP 3 is completed.

To change and/or enter sewing data

Programming sewing data

STOP

PRGM

PRGM

品番

品番

PATTERN



PATTERN



工程

工程

CODE

CODE

コード

コード

STEP

STEP

ステップ

ステップ

STOP

ストップ

ストップ

CUTTER



CUTTER



カッター

カッター

STITCH

STITCH

針数

針数

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

11 2

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

E

O

N

C

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 2

E

O

N

C

MODEモードMODEモード

PATTERN



PATTERN



工程

工程

11 2

E

O

N

C

MODEモードMODEモード

T

T

CODE

CODE

コード

コード

T

STEP

STEP

ステップ

ステップ

STEP

STEP

ステップ

ステップ

ー

0

0
0

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

ー

00

STOP

STOP

ストップ

ストップ

ー

0

STOP

STOP

ストップ

ストップ

ー

30

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

0 0

STITCH

STITCH

針数

針数

0

5

STITCH

STITCH

針数

針数

0

5

0

000

0

000

0

000

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

DEC.DEC.

INC.INC.

増増

DEC.DEC.

減減

STOP

PRGM

PRGM

PATTERN



PATTERN



CODE

品番

品番

0

PRGM

PRGM

品番

品番

増増

減減

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

コード

コード

11 3

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 3

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

コード

コード

工程

工程

11 3

E

O

N

C

T

MODEモードMODEモード

STEP

STEP

ステップ

ステップ

STEP

STEP

ステップ

ステップ

STEP

STEP
ステップ

ステップ

+

0
0

STOP

ストップ

ストップ

0

ー

0

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

ー

ー

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

0

ー

10

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント





カッター

カッター

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

0

4

STITCH

STITCH

針数

針数

0

4

0

000

0

000

0

000

To enter data for step 4

(12)

Move the cursor to STEP by pressing cursor key .

Then set STEP at " 04 " with INC. key .

(13)

If you use the AI 110,

Move the cursor to CUTTER by pressing cursor key .

Then set CUTTER at " C " with INC.

key .

(14)

Move the cursor to STITCH by pressing cursor key .

Set STITCH at " 140 " with INC. key .

(15)

Move the cursor to MODE by pressing cursor key .

Select " END " by pressing DEC. key .

(16)

Move the cursor to DIFF. FEED by pressing cursor key .

Set DIFF. FEED at " 03 " with DEC. key .

(17)

Move the cursor to CODE by pressing cursor key .

Set CODE at " E " with INC. key .

※ To go to the next pattern, select

" C ".

(18)

Press PROGRAMMING key .

The screen returns to the sewing display.
The programming is completed.

To change and/or enter sewing data

Programming sewing data

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

STOP

STEP

STEP

ステップ

ステップ

STEP

STEP

ステップ

ステップ

STEP

STEP

ステップ

ステップ

0

0

0

0

0
0

STOP

ストップ

ストップ

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

PATTERN



PATTERN



CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

コード

コード

11 4

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 4

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 4

E

O

N

C

T

MODEモードMODEモード

CUTTER

CUTTER

カッター

カッター

ー

ー

CUTTER

CUTTER

ー

CUTTER

CUTTER

ー

カッター

カッター

C

カッター

カッター

C

STITCH

STITCH





針数

針数

0

0

0
000

COUNTカウントCOUNTカウント

STITCH

STITCH





針数

針数

0

0

0
000

COUNTカウントCOUNTカウント

STITCH

STITCH





針数

針数

0

4

1

000

COUNTカウントCOUNTカウント

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

11 4

E

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 4

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 4

MODEモードMODEモード

E

E









コード

コード

E

N

CODE

CODE

コード

コード

E

N

CODE

CODE

コード

コード

E

N

D

D

D

ステップ

ステップ

STEP

STEP

ステップ

ステップ

ー

STEP

STEP

ステップ

ステップ

ー

0
0

0

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

ー

0

STOP

STOP

ストップ

ストップ

ー

30

STOP

STOP

ストップ

ストップ

ー

30

CUTTER



CUTTER



カッター

カッター

C

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

C

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

C

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

4

1

STITCH

STITCH

針数

針数

4

1

STITCH

STITCH

針数

針数

4

1

0
000

0
000

0
000

ROGRAM

ROGRAM

プログラムプログラム

Teaching

To enter data during sewing

(1)

Press TEACHING key .

(2)

Move the cursor to MODE by pressing cursor key

Select " START ", " CONTINUE ", or " END " by pressing INC.

key according to the application

for the fabric to be sewn.

(3)

Move the cursor to DIFF. FEED by pressing cursor key

. Set DIFF. FEED at " +04 " with INC. key .

(4)

If you use the AI 110,

If you use the cutter, perform a sewing operation until the

proper position where the cutter is to be activated according

to the application for the fabric being

used.

Move the cursor to STOP or CUTTER

by pressing the cursor key .

Select S or at " STOP ", C or at

" MODE " by pressing INC. key .

(5)

Sew the fabric till where the differential feed should be

effective.
※To change the number of stitches, such as when the fabric

is sewn over with the value being entered.

Move the cursor to STITCH with

cursor or key.

Then change the value with INC.

or DEC. key .

(6)

Press INPUT key with the fabric under the fabric

sensor during sewing.

※Then the data for STEP 1 have been stored.

The screen is ready for teaching STEP 2.

Timing at which the differential feed is effective in each step is controlled by stitch counting.
This timing can be programmed in TEACHING function by an actual sewing operation.

Ex.) To teach the machine to set DIFF. FEED for STEP 1 at " +04 ", STEP 2 at " 03 " and STEP 3 at " +01 ".

TEACHINGTEACHING ティーチングティーチング

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

品番

品番

11 1

0

PRGM

PRGM

品番

品番

11 1

0

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

E

O

N

C

T

MODEモードMODEモード

STEP

STEP

ステップ

ステップ

STEP

STEP

ステップ

ステップ

+

0

0

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

00

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

40

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STITCH

STITCH





針数

針数

0

00

000

COUNTカウントCOUNTカウント

STITCH

STITCH





針数

針数

0

0

0

000

COUNTカウントCOUNTカウント

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INPUTINPUT

INC.INC.

増増

DEC.DEC.

減減

設 定設 定

INC.INC.

増増

DEC.DEC.

減減

STOP

PRGM

PRGM

PATTERN



PATTERN



CODE

品番

品番

0

CODE

工程

工程

コード

コード

11 1

E

O

N

C

T

MODEモードMODEモード

STEP

STEP

ステップ

ステップ

+

0

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

SC

40

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STITCH

STITCH





針数

針数

0

0

0

000

COUNTカウントCOUNTカウント

Set the number of stitches for STEP 1

STOP

PRGM

PRGM

PATTERN



PATTERN



CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

コード

コード

11 1

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 2

E

O

N

C

T

STEP

STEP

ステップ

ステップ

+

STEP

STEP

ステップ

ステップ

0

0

0

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

SC

40

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

0

STITCH

STITCH





針数

針数

8

0

0

000

COUNTカウントCOUNTカウント

STITCH

STITCH





針数

針数

0

0

0

000

MODEモードMODEモード

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

COUNTカウントCOUNTカウント

(7)

Teach the machine to set DIFF. FEED for STEP 2.

Set DIFF. FEED for STEP 2 at "

03 " with DEC. key .

(8)

Move the cursor to MODE by pressing cursor key

Select " START ", " CONTINUE ", or " END " by pressing INC.

key according to the application for the fabric to be

sewn.

(9)

If you use the AI 110,

If you use the cutter, perform a sewing operation until the

proper position where the cutter is to be activated according

to the application for the fabric being used.

Move the cursor to STOP or CUTTER by pressing the cursor

key .Select S or at

" STOP ", C or at " MODE " by

pressing INC. key .

(10)

Sew the fabric till where the differential feed should be

effective.
※To change the number of stitches, such as when the fabric

is sewn over with the value being entered.

Move the cursor to STITCH with cursor or key.

Then change the value with INC.

or DEC. key .

(11)

Press INPUT key with the fabric under the fabric

sensor during sewing.

※Then the data for STEP 2 have been stored.

The screen is ready for teaching STEP 3.

Teaching

To enter data during sewing

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

11 2

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 2

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11

C

MODEモードMODEモード

O

O

O

E

N





N





コード

コード

T

CODE

CODE

コード

コード

E

T

CODE

CODE

コード

コード

E

N

ステップ

ステップ

0

ー

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STEP

STEP

ステップ

ステップ

0

ー

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STEP

STEP

ステップ

ステップ

0

ー

T

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

30

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

30

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

2

SC

30





COUNTカウントCOUNTカウント





COUNTカウントCOUNTカウント





カッター

カッター

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

0

0

0
000

0
000

0

000

CURSORCURSOR カーソルカーソル

INPUTINPUT

INC.INC.

増増

DEC.DEC.

減減

設 定設 定

Set the number of stitches for STEP 2

STOP

PRGM

PRGM

PATTERN



PATTERN



CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

コード

コード

11 2

E

O

N

C

T

MODEモードMODEモード

PATTERN



PATTERN



CODE

CODE

工程

工程

コード

コード

11 3

E

O

N

C

T

MODEモードMODEモード

STEP

STEP

ステップ

ステップ

ー

STEP

STEP

ステップ

ステップ

0

0

0

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

SC

30

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

カッター

カッター

ー

ー

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STITCH

STITCH





針数

針数

5

0

0

000

COUNTカウントCOUNTカウント

STITCH

STITCH





針数

針数

0

0

0

000

COUNTカウントCOUNTカウント

(12)

Teach the machine to set DIFF. FEED for STEP 3.

Set DIFF. FEED for STEP 3 at " 01 " with INC. key .

(13)

Move the cursor to MODE by pressing cursor key

Select " START ", " CONTINUE ", or " END " by pressing INC.

key according to the application for the fabric to be

sewn.

(14)

If you use the AI 110,

If you use the cutter, perform a sewing operation until the

proper position where the cutter is to be activated according

to the application for the fabric being

used.

Move the cursor to STOP or CUTTER

by pressing the cursor key

Select S or at " STOP ", C or at

" MODE " by pressing INC. key .

(15)

Sew the fabric till the end of sewing at the final step.

When the fabric has gone through the machine, press

TEACHING key.

※" E " appears when teaching is completed.

If there is a next operation, press INPUT key when the

fabric has gone through the light from the

sensor (do not press TEACHING key).

※Then the data of steps 3 have been stored with CODE

automatically set for " C ". You can continuously teach how to do

with the second pattern to the machine.

Note

・Be sure to enter data for STEP 1 in each pattern to be used.
・Be sure to select CODE “ E ” for an unused operation.

Teaching

To enter data during sewing

CURSORCURSOR カーソルカーソル

CURSORCURSOR カーソルカーソル

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

INC.INC.

増増

DEC.DEC.

減減

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

11 3

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11 3

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

11

C

MODEモードMODEモード

O

O

O

E

N





E

N





E

N

コード

コード

T

CODE

CODE

コード

コード

T

CODE

CODE

コード

コード

T

ステップ

ステップ

+

STEP

STEP

ステップ

ステップ

+

STEP

STEP

ステップ

ステップ

+

0

0

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

ストップ

ストップ

ー

10

STOP

STOP

ストップ

ストップ

ー

10

STOP

STOP

ストップ

ストップ

3

SC

10

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

ー

COUNTカウントCOUNTカウント

CUTTER



CUTTER



カッター

カッター

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

0

0

0
000

0
000

0
000

EACHINGEACHING ティーチングティーチング

設 定設 定

INPUTINPUT

PRGM

PRGM

PATTERN



PATTERN



STEP

STEP

CODE

品番

品番

0

PRGM

PRGM

品番

品番

0

CODE

工程

工程

11

C

MODEモードMODEモード

PATTERN

PATTERN

工程

工程

1 2 1

O

C

MODEモードMODEモード

O





コード

コード

E

N

CODE

CODE

コード

コード

C

N

ステップ

ステップ

T

STEP

STEP

ステップ

ステップ

T

0

+

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

0

DIFF.FEED

DIFF.FEED

差動送り量

差動送り量

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

3

SC

10

STOP

STOP

CUTTER

CUTTER

ストップ

ストップ

ー

ー

00





カッター

カッター

COUNTカウントCOUNTカウント





カッター

カッター

COUNTカウントCOUNTカウント

STITCH

STITCH

針数

針数

0

0

STITCH

STITCH

針数

針数

00

0

000

0

000

【The instructions are displayed as shown below.】

3.

After the operating test is completed, press FUNCTION

key to return to the sewing display.

CAUTION

CAUTION

When any error message comes out, check the connection

of cords/air lines and the pressure of the filter regulator, and then

perform the test again. If the error is still shown, contact your local

Pegasus' sales office or representative.

1. SWITCH TEST → 2. AI SENSOR TEST (Move the differential feed lever with INC. ▲ and DEC. ▼ keys. → Press

FUNCTION key .)

→ 3. SENSOR TEST → 4. CLOTH SENSOR TEST → 5. CUTTER TEST (Press

CUTTER key .)

→ 6. MOTOR STOP TEST (Press STOP key while pressing the machine treadle.)

Testing mode

ON

Testing mode

If truoble occurs while the AI device is used, find the cause

performing the test mode.

1.

Turn on the power while pressing PROGRAMMING

and FUNCTION keys

simultaneously.

The operation test display comes out.

CAUTION

CAUTION

Do not turn off the power until the operation test

display is shown. Otherwise memory may change.

2.

Proceed according to the instructions.

PROGRAMPROGRAM

FUNCTIONFUNCTION

プログラムプログラム

機能選択機能選択

FUNCTIONFUNCTION

機能選択機能選択

AI Trouble shooting

CAUTION

CAUTION

  Always turn off the power, unplug the machine and then well-qualified technicians should troubleshoot a problem.

   In the case of the adjustment that is made with the power on, well-qualified technicians should carry out this adjustment

with great care because the machine could start unexpectedly.

   If trouble occurs frequently, stop using the device and contact your local dealer or Pegasus' sales office.

Symptom Cause

The Al device is not
turned on.

While the power of the
machine is on, the motor
for the Al device keeps
on running.

The power relay cord is not
connected correctly to the
controller.

Faulty wiring inside the power
switch (push button)

The fuse for the controller has
a break.

Three sensors on the Al motor
are out of where these sensors
can detect the lever.

Remedy

Connect the power relay cord correctly.
At this time check to make sure the
power relay cord to be used matches
the supply voltage.

Connect the wires of the same colors.

Replace the fuse.

Position the lever as shown below.

In the case of the
maximum reverse
differential feed

In the case of the
maximum differential
feed

Reference
page

11

11

10

6

When the power or the machine
is off, the differential lever is out
of any one of three sensors.

The relay cords for three sensors
on the Al motor are disconnected.

Even if the power or the machine
is off, the differential lever should
be aligned with any one of three
sensors.

Connect the relay cords of the
same colors correctly.

7

11

AI Trouble shooting

Symptom Cause

・Garbled display appears
on the screen.
・"Error 1", "Error 2", or
"Error 3" appears on the
screen.
・The data that have been
entered change without
notice.

"AI Error" appears on
the screen.

A malfunction of the Al device
computer occurs because of
static electricity (that is built
up especially in winter).

The motor is out of place.

Remedy

Turn off the power and check to see
if the two earth wires are correctly
connected.
Then turn on the power again. If the
data are changed, enter the correct
data again.

Check to see the gears if dust
accumulates. If it does, clean
them so that the motor runs
smoothly.

If the gears do not engage properly,
loosen screws
and play on the gears so that they are
engaged properly. Tighten screws

1 and remove backlash

1.

1

Reference
page

11

ー

ー

An item cannot be
changed.

30 is shown on STEP
while an item is being
changed and nothing
can be done.

An output count on the
counter is different from
an actual count.
The counter does not
count the output at all.

"Item Change With M Level" is
selected in the function select
mode on the Operator Level.

When the fabric detection light
(SENSOR) on the controller is
on with no fabric, the sensitivity
of the fabric sensor is not
properly adjusted.

The output counter is "OFF".

Select "Item Change With M/O Level".

Adjust the sensitivity of the fabric
sensor again.

Turn the output counter "ON".

18

13

18

PEGASUS SEWING MACHINE MFG. CO., LTD.

5-7-2, Sagisu, Fukushima-ku, Osaka 553-0002, Japan.

Phone :[phone]
Telefax

:[phone]

Cat. No. 9B3040E0000

June

2002

2002 PEGASUS SEWING MACHINE MFG. CO., LTD.

The description in this INSTRUCTIONS is subject to change without notice.