Pegasus 500 IV User Manual

INSTRUCTION

&

PARTS

CATALOG

WILLCOX

(overlook

UJiL.L*COX £>

11X0

AVENUEOFTHE

>.s:

&

AMERICAS

GIBBS

8t

safety

giBBS.

NEW

YORK.

NEW

500/IV

stitch)

MJQ

inc.

YORK

1001B

ITDl

ESS.79O0

Introduction

TABLE

OF

CONTENTS

PAGE

4

Lubrication

Caution

How to

Replacing

Threading

Regulating

Threading

Regulating

Adjusting

Regulating the

Adjusting

Pressure

Adjusting Adjusting

Left

to

clean

looper

oil

filter

screen

your

machine 5

the

needles

your

machine 6

thread

tension

diagrams

seam

width 8

the

upper

and

stitch

the

differential

of

presser

needle needle

bar guards

foot

height

adjustmen^

Right looper adjustment*

Right

looper

Chainstitch

lever

looper

adjustment adjustment

height

OPERATORS'

lower

knives

length 9

feed

regulating

MECHANICS'

adjustment

INSTRUCTION

lever

INSTRUCTION

11 11

12

J2

13 13

14

Chainstitch looper avoiding motion adjustment 14

Feed

adjustment

Presser

foot

Chainstitch

Timing

Millimeter*inch

gauges

arm

alignment

lift

adjustment

looper

thread

fraction&decimal

control

adjustment

conversion

chart

14

15

5

6

7

8-9

10

15 15

16

17

- 2 -

Machine bed frame

(1)

Main

frame and miscellaneous covers''^ -SlS-Sld/IV-

PARTS

LIST

SECTION

503-516/IV'

(2) Main frame and miscellaneous covers 515-516/rV*

(1)

Main

frame and miscellaneous covers -SOS-SH/IV*

(2)

Main

frame and miscellaneous covers 603-514/IV*

Crankshaft

(1)

Needle

(2)

Needle

mechanism

drive

Right looper drive Left looper drive

(1) Chainstitch (2) Chainstitch

(1)

Main

and

differential

Main

and

lower

foot

and

lubricating lubricating

stand

differential

(2)

Upper

and

Presser

(1)

Pump

(2)

Pump

(1)

Attachments

(2)

Attachments

(3)

Attachments

Accessories

Thread

mechanism

looper

drive

looper

drive

knife

mechanism

lift

mechanism

mechanism mechanism

feed

mechanism

feed

mechanism

503-516/IV*

503-516AV*

50.3-516/IV"

503-516/IV" 503-516/IV*-

515-516/IV" 515-516/IV-•

503-516/IV-503-516/IV-'

503-516/IV-'

503-516/IV-

503-516/rV-503-516/IV-'

PAGE

20-21 22-23

24-25

26-27 2-8-29

30-31

32-33

34-35

36-37

38-39

40-41

42-43

44-45

46-47 48-49 50-51

52-53

54-55

56-57

58-59 60-61

62-63

64-65

503/IV-44. 504/IV-17.

504/rV-25.

504/IV-47.

504/rV-S-17.

514/IV-20.

514/IV.41.

51,4/IV.S-13. 514/IV-S-18.

Component

515(516)/IV-26.

515(516)/IV-28. 515(516)/IV-31.

515(516)/IV-33.

515(516)/IV-39.

parts

503/IV-48. 504/IV-19.

504/IV-43.

504/IV-S-10.

514/IV-ll.

514/rV-22.

514/IV-42.

514/IV-S-14.

514/IV-S-19.

-

presser

515(516)/IV-27-

515(516)/IV-29515(516)/IV-32-

515(516)/IV-38-

515(516)/IV.51

ORGANIZATION

504/IV-7

504/rV-21""

504/IV-45—• 504/IV-S-16'

514/IV-12-514/rV-23""

514/rV-S-ll'

514/IV-S-15514/IV-S-20-

foot complete*

515(516)/rV-52'

NUMERICAL

INDEX

CHARTS

•503-514/IV-

OF

68

-69

•70

-71

•72

•73

•74

75

76

77

•78

79

80

•81

82

PARTS

Numerical index of new product code numbers with old numbers 83-90

Numerical

Sewing organizations for

W & G

500

index

class

of old

model

numbers

500/IV

with

new

product code

numbers

line 99

specification and summary sheet 100

91-98

- 3 -

INTRODUCTION

- 4 -

The new Willcox & Gibbs

Safety stitch

machines.

fast pickupin startingand smooth, quiet

lubricated and

operator, you will appreciate these features helping you to gain more

production with

continue to lead the way in developing new machines that willbenefit

the Operator, achieve more production —with greater ease.

ruggedly

less

500/lV

You

designed

fatigue

is the latest design in Overlock and

will

benefit from its ease of handling,

running.

for trouble-freeperformance.Asthe

as you operate.

It is automatically

Willcox

& Gibbs

will

OPERATORS*

INSTRUCTION

LUBRICATION (Fig.

CAUTION:

The oil

The 500/IV features fully automatic lubrication with a concealed forced air

1,2,3)

was

drained

fromthe

machine

when

shipped.

Refill

withoilbefore operating.

cooling

system. The oil is

pressurizedby a pump to the internal surfaces of the connections through the inner Crankshaft.

A new machine should be run at leasttwo

weeks, the original oil should be drained

weeks

at a speednot to exceed5,000 r.p.m. At the end of two

out

and replaced.

Operationalspeedafter two weeksrun-in may be 6,000 r.p.m.

(Fig. 3).

Use recommended type oil only.

MACfflNE

SPEED

4900 5100 5275 5450

5650 5825

6000

Note: The above pulley size is based on a motor speed

of approx. 3,480 r.p.m. (60Hz, 2-pole)

PULLEY

SIZE

631

632

633 634

635

636

637

Fig. 3

DIAMETER

in

INCHES

3

1/8"

3

1/4"

3

3/8"

3

1/2"

3

5/8"

3

3/4"

3

7/8"

Fig. 1

To

replace

Remove

the

oil.

machine

from

its

stand

and

setiton

a table.

Remove Drain Plug (Fig. 1,D) which is located on the Oil Pan

just below the Handwheel. Drain oil from machine. Replace

the

plug

and

return

the

To refill, swing out the

remove

the

Filler Plug (B).

machinetoits

Qoth

Plate (Fig. 2, A) to the left and

stand.

Pour fresh oil into the reservoir using the funnel supplied with

the accessories until the oil reaches the upper lineofthe Sight

Gauge (Fig. I, C).

Tlte oil level should be kept between the two lines on the

Sight Gauge.

CAUTION

The

Since the lubrication oil is filtered by this Screen

to

all

lack

Check and clean

if

necessary, replace

the

weak,orthe

HOW

TO

OIL

FILTER

Oil

Filter

Screen (Fig. 4, A) should always be

the

frictional surfaces, cloggingofthis Screen

of

lubrication and accidential seizureofparts.

the

Oil

withanew

oil

TO

jetinthe

CLEAN

Oil Splash Sight Window is restricted

oil

contains

YOUR

SCREEN

Filter

Screen every three months,

Screen

foamordebris.

MACHINE

when:

and

kept

delivered

may

clean.

cause

or

Cleaning the machine is a simple but important operation. It is not necessary to remove any part. Merely

release around

the

foot

and swingitouttothe left. Swing

the

loopers, feed slots,

and

under

out

the

needle plate. Blow

the covers

and

out

remove all

any

loose lintoruse a

the

collected lint from

lint

brush.

Replace covers and return foot to the sewing position.

- 5 -

REPLACING THE NEEDLES (Fig.

To

replace needles,

turn

the Handwheel until Needle Bar is in its highest position. Lift Lever (Fig. 5, E)

503,504/IV

(Fig. 6)

Loosen Needle Clamp

Insert

new

needle

go,

and

position

machine.

Retighten

and

Nut

into

the

scarfofthe

nut

(A).

swing

(A)

and

needle

needletothe

514/IV (Fig. 7) 515,

516/lV

Loosen

Insert

go,

and

machine.

Needle

new

position

Retighten

(Fig. 8)

needle

Clamp

Screws

into

scarfofthe

screws (B).

503,

the

504/IV

needle

(B)

and

needletothe.

5,6,

7,8)

Liftupthe

foottothe

withdraw

holeasfarasit

left

needle.

rearofthe

withdraw

holeasfarasit

needle.

rearofthe

the

Hand

(F).

will

514/IV

Fig. 5

515,

516/IV

Fig. 6

THREADING YOUR MACHINE (Fig.

When a tie

the In case

REGULATING

The

Adjust

the

knots

machine

new

will go

the

is received,

threadstothose

through

machine

requires a

THREAD

note alreadyinthe

the

looper

complete

TENSION

amountoftension required varies with typeofmaterial, thread, stitch length, etc.

individual

To

increase

To

decrease

thread

tensions

tension—Turn

tension-Turn

9,10,11,12,13,14)

that

it has

eyes

and

rethreading

as follows.

nut

clockwise.

nut

counterclockwise.

been

threaded

machine

needles.

Fig.

correctly.

and

pull

refertothe

7

the

new

threading

The

threads

simplest

through,

diagrams.

Fig. 8

waytorethread

making

sure

it is

to

that

- 6 -

Fig.

THREADING

T1T2

9

DIAGRAMS

Fig.

11

Fig.

10

503/IV,

Left

needle

Right

Left

looper

For

the welting operation which requires a loose

needle

B)

maybeadjusted.

To

decrease

needle

looper

tension,

thread

tension

the

504/IV,

503/IV

Non

T2

Non

T7

Needle

—

Thread

Loosen

514/IV

504/IV

Non

T2

T8

T9 T9

Guide

Needle

Guide Screws (Fig. 9, C), move Needle

Guide

down.

Right

Left

needle

Retighten

515/IV,

-

thread

screws (C).

516/lV

515/IV

T3

T4

514/IV

T1 T2 T8

(Fig. 9,

Thread

516/IV

T3

T4

Threading

for

Fig. 12

stretchy

Fig. 13

thread

like

T8 T9

wooly

yarn

Right

looper

Left

looper

Chainstitch

thread

looper

thread

Non

T7

TIG

T8

T9

TIG

Fig. 11; Needle threading for elastic synthetic

thread.

Fig. 14

- 7 -

REGULATING

515,516/IV

SEAM

(Fig. 15)

WIDTH

1. Turnthe Handwheel until the UpperKnife is at its lowest point.

2.

Loosen

Knife

as

3. Loosenthe Upper Knife Clamp Screws (C)

Knife

obtained.

4.

Tighten

5. Loosen

Holder

farasit

Qamp

the

will go

the the

Lower

(the

and

(D)tothe

Upper

Lower

Knife

Lower

lightly

Knife

Holder

Knife

Screw

Clamp

tighten

rightorleft

Clamp

Screws (C).

Holder

Screw

Stud

screw

until

(A).

Pull

Nut.B)to

(A).

and

move the Upper

the

desired

(A),

then

the

Lower

the

width

Lower

left

Knife Holder will returntoposition by spring action.

6.

Retighten

503,504,514/IV

1.

Turn

2.

Loosen

Knife Holder

far

3.

Loosen

Knife

obtained.

4. Tighten

5.

Loosen

Knife

6.

Retighten

screw (A).

the

Handwheel

the

Lower

as it will go

the

Upper

Qamp

the

Upper

the

Lower

Holder

screw (A).

(Fig. 16)

until

the

Upper

(the

and

Knife

Lower

lightly

Knife

Knife isatits

Holder

Screw

(A).

Knife Clamp Screw. E)tothe

tighten

Clamp

screw

Screws

(C)

(A).

and

lowest

Push

move

the

point.

Lower

left as

Upper

(D) to the light or left until the desired width is

Knife Clamp Screws (C).

Knife

Holder

will

returntoposition by spring action.

Screw

(A),

then

the

Lower

is

Fig. 15

p •

ADJUSTING

UPPER

515,

516/IV (Fig.

1. Loosen

Lower .Knife Holder

the

left as far as it will go

2. Remove

to remove. Replace with a new knife

nut

(F)

3.

Turn

lowest position. Set the Upper Knife so

edge

(Fig. 17).

Retighten

THE

KNIFE

15,17)

the

Lower Knife

the

Upper

completely.

the

Handwheel until

overlaps

nut

the

(F).

UPPER

(the

Knife

Lower

AND

LOWER

Holder

KNIVES

Screw (Fig. 15, A). Pull

Lower Knife Clamp

and

lightly tighten screw (A).

Nut

(F)

and

raise

butdonot

the

Knife

Holder

that

(^fe

by

1/32"

(.5-1.0mm)

4. Loosen the Lower Knife Holder Screw (A),

Lower

action.

5.

Retighten

Knife

screw

Holder

(A).

will

returntoposition by spring

Stud

Nut. B)

the

knife

tighten

(D) is in its

its cutting

then

the

to

?s I — d

/I

/ ^

s

A i

Fig. 16

s

E

o

Upper

knife

—

!////////

Lower

Needle top

surface

knife

plate

////A

Fig. 17

- 8 -

ADJUSTING

503,504,514/IV

1.

Loosen

Screw.

2. Remove the UpperKnife Screw Nut (F) and raise the knife to remove.

Replace

3.

Turn

Set

the

Retighten

4.

Loosen

spring

5.

Retighten

THE

the

UPPER

(Fig.

Lower

AND

16,17)

Knife

E)to the left asfarasit

withanew

the

Handwheel

Upper

nut

the

action.

screw (A).

Lower

knife

until

Knifesothat

(F).

Knife

LOWER

Holder

Screw

will

butdo not

the

Knife

its

cutting

Holder

Screw

KNIVES

goand

tighten

Holder

edge

(A).

lightly

nut (F)

(D)

(A),

(cont'd)

Push

the

tighten

completely.

isinits

overlaps

then

the

Lower

screw

lowest

the

Lower

Knife

(A).

position.

Lower

Knife

Knifeby1/32"

Holder

(the

Lower

(.5-1.0mm)

will

returntoposition

Knife

(Fig.

Clamp

17).

by

LOWER

515,

1.

2. Loosen the Clamp Stud Nut (B) and remove the Lower Knife.

3.

4.

5.

503, 504, 514/IV (Fig.

1.

2. Loosen the Lower Knife Clamp Screw (E) and remove the Lower Knife.

3.

4. Loosen the Lower Knife Holder Screw (A), then the Lower Knife Holder will return to position by

5.

Note: A right

4

Knives

the

Upper

grinding.

KNIFE

516/IV

Loosen

Clamp

Insertanew

that the cutting

Loosen-

spring

Retighten

Loosen

Clamp

Insertanew

is

level

spring

Retighten

correct

(Fig. 15, 17)

the

Lower

StudNut. B)to the left as farasit

the

Lower

action.

screw (A).

the

Lower

Screw.

Lower

with the top of the

action.

screw (A).

angled

must be kept sharp. The Lower Knife may be sharpened by use of a grinder whilemakingsure that

angle is

Knife

maybesenttoour

Knife

Lower

Knife

edgeislevel

Knife

16,17)

Knife

Holder

(G)

Holder

Screw

intothe

with

the topof the

Screw

E)to the leftas far as it

Knife

(G)

intothe

Upper

Knife

maintained.

Needle

Plate(Fig. 17).Tightenscrew(E).

isalso

distributorsorreturnedtous

(Fig.

will

groove

(A),

(Fig.

will

goand

Lower

available

15,

A).

goand

lightly

of the

Needle

then the

16,A).

tighen

Knife

Clamp

asan auxiliary

Pull

Lower

Plate

Lower

Push

screw

(H),

the

Lower

tighten

Knife

(Fig.

Knife

the

Lower

(A)

setting

sales

for

Knife

screw

Clamp

17).

Holder

(A).

Stud

Tighten

Knife

Holder

will

Holder

(the

(I),

setting

nut

(B).

returntoposition

(the

lightly.

the

blade

sothat

item.

resharpening since it requires special

the

Lower

cutting

the

Knife

blade

by

Knife

edge

so

REGULATINGTHE STITCH LENGTH (Fig.

To

change

A) and press in the Eccentric Push Rod (B).

sewing direction until the rod drops

Turn

shorter

When desired stitch length isobtained, release the rod (B) and tighten screw (A)

thestitch

the

Handwheel

stitch

Longer

Shorter

(Fig. 19).

Stitch

length,

toward

(less (more

swing

the

stitches

Cloth

into

desired

per

inch)

per

18,19)

Plate

to the left.

While

the hole in the eccentric.

stitch

lengthasshown

—

Turn

inch)—Turn

Loosen

pressing in on the rod, turn the Handwheel in the

Handwheel Handwheel

onthe

Feed

Eccentric

Handwheel

clockwise. counterclockwise.

Push

and

Rod

cover

Screw

fora

(Fig.

longer

18,

or

- 9 -

dr

ADJUSTING THE

The

following

feed

(515,516)

DIFFERENTIAL

ratios

are

presetatthe

Fig. 18

FEED REGULATING LEVER (Fig.

(503,504,514)

factory.

18,

Fig. 19

20)

Seamingmachines 1/2:1 stretch to 2:1 filling

Shirring

TO

ADJUST:

machines

1:1

seamingto3:1

shirring

SeamingMachines - Loosen Thumb Nut (C). Line up mark on Differential Lever (D) with setting

(Fig. 18) shown on Indicator Plate (S). Retighten nut (C).

INDICATOR

PLATE

1.8 =

1 =

0.6

SETTING

=

DIFFERENTIAL:

=

2:1

1:1

1/2:1

MAIN

filling

stretch

FEED

RATIO

Shirring Machines - Intermittent shining can be obtained by useofthe Knee Control provided with

(Fig.

20) Shining

positioned

INDICATOR

Machines.

and

When

Thumb

PLATE

3 =

2 = 1 =

the

Nut

(C) is

SETTING

range

left

has

been

set the

loose.

=

DIFFERENTIAL:MAIN

3:1 2:1

1:1

adjustable

shirring

shirring seaming

stops (E) are

FEED

RATIO

Please note all settings are approximate figures that will vary with fabric weights, thread, stitch length,

etc.

\ /

Fig. 20 Fig. 21

PRESSURE

Pressureofthe

Pressure on

OF

the

PRESSER

Presser

FOOT

Foot

is regulated by meansofthe Presser Regulating

Foot

should be

just

enough to feed material

Too much pressure may spoil material and give it more stretch than it needs. Too little pressure may

cause

uneven

-10-

feedingorstitches.

and

Thumb

obtain

Screw (Fig. 21, G).

proper

stitch

formation.

MECHANICS'

INSTRUCTION

ADJUSTING NEEDLE BAR HEIGHT (Fig.

22,23,24)

With a new needle in the machine, turn the Handwheei until the needle is in its highest position. Use

Timing Gauge, check the clearance between the If

clearance is

not

correct, loosen

the

Needle Bar Connecting Bracket Screw

correctly. Check to make sure the needle is in the center

screw

securely.

1

FEDERAL

STITCH

503

504 505 512

514 515 516

EXCEPTIONS:

MODEL

503/IV 1 .410 !

504/IV

505/IV

514/IV

515/IV 516/IV

DIMENSION

INCH

.410

.410 !

.465

.465 i

.418

515(516)/IV-38,-39

515(516)/IV-51,-52

6

5=

5

d

Fig. 22

ADJUSTING NEEDLE GUARDS (Fig. 25,

26,27,

pointofthe needle

MM

1

10.4

i

10.4

11.8

10.6

1

398'

473'

Fig. 23

28)

of

the needle hole

FIG.

22

23

23 24

24

10.1mm

12.0mm

and

the

NOTE

checktothe

Fig.

24

topofthe Needle Plate.

and

reset the Needle Bar

and

tighten the bracket

left

needle

left

needle

right

needle

right

needle

Machine are fitted with both front and rear needle guards. Set Rear Guard first.

Rear

Needle

515,516/IV

Guard

(Fig.

25,27)

Turn Handwheei until Needle Bar is at its lowest position. Loosen two screws (U) holding Needle

Guard Bracket. Move bracket until the top

of

line (T)

the Needle Guard, Rear. Tighten screws (U). Loosen screw (R) holding Needle Guard, Rear.

the Overlock needle eye is

.020"

(0.5mm) below the

of

When pointofthe Left Looper comes to the centerlineofthe needle, adjust the Needle Guard (S)

.back

and

forthsothat

503,504,514/IV

(Fig.

it lightly

26,

27)

touches

the

needle.

Tighten

screw

(R).

Turn Handwheei until Needle Bar is at its lowest position.

Loosen two screws (N) holding Needle Guard Bracket.

When

point of the Left Looper comes to the

centerline of the needle, adjust the Needle Guard (S) back and forth so that it lightly touches the needle.

Tighten

bracket

screws (N).

Front Needle Guard (Fig. 28)

Adjust Needle Guard so there is a spaceof.004—.008"

Guard

must

CAUTION: Needle

be reset

when

needle size is changed.

(.1 —

.2mm)

between the Needle

and

Guard.

Fig. 25

Fig.

26

Fig.

27

S-

Fig. 28

11-

LEFT LOOPER ADJUSTMENT (Fig.

29,30)

Clearance from

FEDERAL

STITCH

503

504

505 512

514

515 516

Insert the Looper into the Looper Lever, making sure it reaches

the

bottomofslot. Tighten screw (B).

pointofLooper to centerlineofNeedle

MODEL

503/IV

504/IV

514/IV 514/IV

515/IV

516/IV

DIMENS

INCH

.154

(5/32)

.154

(5/32)

.154

(5/32)

.154(5/32)

.169(11/64)

.154

(5/32)

.154

(5/32)

Turn

[ON

the

Handwheel until

MM

3.9

4.3

3.9

<1

-B

Y ((

Fig. 29

Fig.

30

the Looper is in the extremely left position.

Loosen clamp screw (Fig. 29, Y).

Set

pointofLooper from centerlineofNeedle to correct dimension

shown above and lightly tighten screw (Y). Turn Handwheel until Looper point is on the centerlineofthe

that

Needle. Move Looper Lever, if necessary, along its shaft so

the Looperpoint just touches the needle

at the scarf (Fig. 30), tighten screw (Y). Recheck clearance dimension and tighten screw (Y) securely.

RIGHT LOOPER ADJUSTMENT (Fig.

Clearance from Looper (eye) or Spreader

31,

32,33,

34,35)

(bottomofV groove) to centerlineofNeedle (Fig.

31,32).

FEDERAL

STITCH

503 504

505 512*

514 515

516

aligned

Turn

with

Handwheel until

Loosenclampscrew(Fig.

dimensionisobtainedaslisted

left

MODEL

503/IV

504/IV

504/rV 514/IV* 514/IV

515/IV

516/IV

needle

the

eye

Looper

35,K)and

is at its

above.

DIMENS]

INCH

.130(1/8)

-0-*

.157

(5/32)

.130(1/8)

extremely

move

Looper

At the same time, make sure the Looper points

cross as

Qearance

Looper

(Fig.

shown

in Fig.

33.

between the Needle (N)

shouldbe.004

34).

—.008"

(0.1 -

and

0.2mm)

Right

(ON

MM

3.3

-0-*

4.0

3.3

left position.

until

necessary

0.1

—0.2mm

.004-.008"

Fig.

0.2—0.4mm

.008-.016"

—

33

0.1

—0.2mm

004-.008"

I

"3^

Fig. 32

Fig.

34

If the Right Looperstrikes the Left Looper in

Looper

-12-

Lever.

passing,

advance

or retard the timingby adjustingthe Right

RIGHT LOOPER LEVER ADJUSTMENT (Fig.

Turn

Handwheel until the Right Looper is at its lowest position.

Qearance

should

be:

between

Crank

and

Machine

35)

Bed

MODEL

503/IV

515/IV

504/IV

514/IV 516/IV

Note:

If

adjustment

Adjust

To

check

be

removed.

is necessary, loosen

the

Looper

INCH

.157

.157 .138 .138

.138

this

Lever

DIMENSl

(5/32)

(5/32) (9/64) (9/64)

(9/64)

setting

(J)upor

the

Oil

clamp

down

ON

•

Pan

screw

MM

4.0

3.5

must

(L).

until the

conect

setting is

Fig. 35

obtained.

Retighten clamp screw (L).

Adjust the Looper back and forth, right and left in the holder. Retime the Looper to the Needle since

raising or lowering the lever will alter the distance between the Looper eye and Needle centerline.

Securely tighten screw (K)

CAUTION: Make sure when tightening screw (L)

in

the

machine.

Various Right Loopers are provided as listed below for use with various size needles.

For

easeofidentification looper have been marked with a looper marking.

MODEL

2

3

4

thread

503-515/IV

1

504.516/IV

1

5i4/iy

CHAINSTITCH LOOPER ADJUSTMENT (Fig.

and

(L). Replace Oil Pan.

1

LOOPER

1

MARKING

i 1

3

5

2

4

i 6

i 7

NEEDLE

SINGER

9-12

13-16

17-21

9-12

13-16

17-21

9-14

36,

that

SIZE

W&G

027-032

034-040

042-051

027-032

034-040

042-051

027-036

37,

youdonot

IDENTIFICATION

METRIC

65-80

85-100

100-140

65-80

85-100

100-140

65-90

38)

twist the Looper Lever causing a bind

PART

NUMBER

515-516/IV 1

204278

323-810-215

204704

323-810-011

204705

323-810-012

204062

323-810-218

204702

323-810-009

204703

323-8104)10

503-514/IV

323-810-011

323-810-218

323-810-009

•204703

323-810-010

i

323-810-008

i

204704

204062

204702

204663

Qearance

Insert

untilittouches

Tighten screw (Q). its

extremely

from

MODEL

515-516/IV

Chainstitch

left position (Fig.

point

the

of

Looper

i

Looper

Turn

Handwheel until

INCH

.083(5/16)

into

Looper

Regulator

37).

to centerlineofNeedle

MM

2.1

Lever (Fig.

36,

0)

(P).

the

Looper

is at

Loosen clamp screw (R) and move Looper Lever until

the necessary clearance is obtained. Tighten screw

(R).

Fig.

36

Fig.

37

-13-

CHAINSTITCH LOOPER HEIGHT ADJUSTMENT (Fig. 38)

Turn Handwheel and check the eye to eye relationship

of

the needle and

Looper. The eye of the needle and the eye of the Looper should cross when

the Looper is coming in to the needle and on the way back.Ifthe eye to eye relationship is

left or right. This adjustment willraise or lower the Loopereye.

not

obtained, adjust the Looper Regulator (Fig. 36, P) to the

The Looper must be set so that the point of the Looper does not quite

touch the needle as it passes. When the above settings are complete, tighten

clamp screw

CHAINSTITCH

To

change

(R)

the

securely.

LOOPER

looper

AVOIDING

avoiding

motion

MOTION

due

to the

ADJUSTMENT

diameter

of the

(Fig.

needle.

39)

are fitted to the machinemake the following adjustment.

Swing

out

Cloth

Plate.

Remove

Avoiding Regulating Screw. (Fig. 39, G).

Less

motion-Turn

More

Check

that the

Retighten

motion-Turn

Looper

screw

Chainstitch

Avoiding

Bedplate.

clockwise.

countei

Needle

Connection

Loosen

This

will

clockwise.

passes

just

Nut.

Looper

raise

This

behind

Replace

the

Looper

will

the

Bedplate

Avoiding

lower

the

Chainstitch

andCloth

Connection

Looper

When

largerorsmaller

Connection

Avoiding

Looper

Plate.

Fig.

Nut.

Pin.

Connection

on the

38

needles

Turn

Looper

Pin.

downstroke.

FEED ADJUSTMENT (Fig.

Feed

Dogs have generally been preset at

off. Before adjusting feeds,

cU

Fig.

39

39,

40,

turn

the Handwheel

41) the

factory with a

until

Standard

needle across

the

Loosen

feeds

until

Retighten

To

tilt

loosen

turn

screw

Retighten

Woven

Knit

materials —

fronttoback tilt when

the

feeds are at

heightofMain

plateatits

topofthe

Feed

Dog

the

proper

screws (A & B).

the

Feed

Bar Hinge Pin

(F)

until

screw

(D)

materials

their

highest position.

Feedis0.47"

rearend

Screws

Dogs,

—

tooth.Astraight

feeds (Fig.

(Fig.

heightisobtained

remove

Screw

the

and

Set

Tilt

desired

feeds

tiltisobtained.

replace screws (C & E).

level

feeds higher in

41).

40,

Plug

(3/64)

A & B)

Screw

(D).

the

machine was sewn

1.2mm above

edge

canbeplaced

and

raiseorlower

(Fig.

41).

(Fig.

Remove

the

front

screw

than

the

39,C)and

(E)

and

the

rear

Fig.

40

-14-

Fig. 41

PRESSER

Loosen untilthe

FOOT

screw

face

(S) and

ofthe

ARM

ALIGNMENT

move

Presser

Securely tighten screw (S).

Presser

Arm

touches

(Fig.42)

(?) to the right or left

the

Machine

Arm

evenly.

503,504,

PRESSER FOOT LIFT ADJUSTMENT (Fig.

514/IV

42,43,

.

44)

515,516/IV

Fig. 43

Loosen screws holding Regulators (Fig. 42, W& Fig. 43, V)- Turn

Regulatorstoallow

Tighten

Turn

(2)

Turn

6.0mm.

both

Handwheel until Needle Bar is in the lowest position. Remove

lock

screws (Fig.

screw (M)

the

highest lift.

screws.

44,

N).

leftorright until a lift is

obtainedof.236"

(15/64)

Replace screws (N). After this setting has been, made, position

Regulators (V & W) as stops so they are in contact with the

Presser Arm (P) and

Foot

Lift Lever (Z).

Fig.

42

.V

,P

Ss**-

fc.

- Z

CHAINSTITCH

(^ig.

45)

Loosen eyelets

Bracket

Turn

Loosen

horizontal

Takeup (1/16)

securely.

screws

until

(B).

Handwheel

the

position.

Guide

1.5mm

Loosen the

until

the

Needle Bar isatthe highest position.

so

that

the flat

takeup

screws.

LOOPER

holding

the

coiled

Tighten

two

both

until

screws

With

(D) so

above

two

screws holding

portion

Checktomake

THREAD

Looper

ends

line up

screws.

the

Needle

holding

the

left

that

the

topofbracket

Thread

bracket

screw

bottom

takeup

CONTROL

Takeup

with

Bar

is at

loose,

ADJUSTMENT

Eyelets

the

engraved lineonGuide

the

(B).

Set

position

edgeofguide (D) is

(B). Tighten

(C)

and

turn

Set

(A)

and

highest position.

the

bracket

Looper

both

the Handwheel

the

takeup

is at a 10° angle to bracket (B). Tighten

sure

that

the

takeup

clears

guide

move

in a

Thread

.060"

screws

(C)

(D).

Fig.

44

45

-15

—

TIMING

GAUGES

515,

516/IV

117

323-882-203

B

\^A

F D

503,

504/IV

RESPECTIVE

MEASURING

POSITIONS

A) Right Needle,atupper

B)

Right

Looper,atleft

C) Left Looper, at

(Needle

D)

Left

Looper,atleft

(Needle

E)

Chamstitch

(Needle

left

dead

Size

11)

dead

Size

14)

Looper,atleft

Size

11)

J

REQUIRED

dead

Point.

dead

Point.

185

323-882-002

Point.

F) Chainstitch Looper,atleft dead Point.

(Needle

G) Main

H) Highest heightofPresser

I)

Needle,atupper

J) Right Looper, at

(Needle

K) •

Left

(Needle

L)

Left

Needle,atupper

Size

14)

Feed

Dog,atupper

dead

Size

9)

Looper,atleft

Size

9)

left

Point.

dead

Foot

Point.

lifted.

AT

C

514/IV

BASIC

from

Eye from

from

from from

from

Eye

from

E

Center.

POSITIONS

Needle Plate

Left

sideofNeedletoLooper

Left

sideofNeedletoLooper

Left

sideofNeedletoLooper

Left

sideofNeedletoLooper

Left

sideofNeedletoLooper

Needle Needle

Plate Plate

Needle

Plate

Left

sideofNeedletoLooper

Left

sideofNeedletoLooper

Plate

ON

toptoNeedle

toptotop

toptoSoleofPresser

toptoNeedle

323-882-003

MEASURING

Point,

Thread

Point.

EdgesofTeeth,

Foot,

Point,

Thread

Point,

Point.

-16-

MILLIMETER-INCH

CONVERSION

FRACTION

CHART

&

DECIMAL

MM

2.0

2.1

2.2

2.3

2.4

2.5

2.6

;2.7

2.8

2.9

3.0

3.1

3.2

3.3

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

I.O

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

APPR.

:

INCH

FRACT.

I

1/64 1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

DECIMAL

.004 .008

.012

.016

.020

.024 .028 .032 .035

.039

.043

.047

.051

.055 .059

.063

.067

.071

.075

.079

.083 .087

.091

.094

.098

.102

.106

.110

.114 .118

.122 .125

.130

1 • ' 1

5/32

3/16

1 1

DECIMAL

.134

.138 .142 .146

.150

.154

.157

.161 .165 .169

.173 .177

.181

.185

.189

.193

.197

,201

.205 .209

.213

.217

.220

.224

.228

.232

.236 .240 .244 .248

.252 .256

.260

APPR.

MM

3.4

3.5

i

3.6

!

3.7

i

3.8

3.9

4.0

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

5.0

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

6.0

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

INCH

FRACT.

i

!

1

i

i 9/64

1

11/64

-

13/64

7/32

15/64

1/4

1

i

'

MM i

6.7

6.8

6.9

7.0

7.1

7.2

7.3

7.4

7.5 '

7.6

7.7

7.8

7.9

8.0

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

9.0

9.1

9.2

9.3

9.4

9.5

9.6

9.7

9.8

9.9

10.0

1

•

i

APPR.

INCH

FRACT.

17/64

9/37

19/64

5/16

21/64

11/32

23/64

3/8

25/64

.

DECIMAL

.

!

.264 .268

.272

'.276

780

.283 .287

.291 .295

.299

.303

.307 .311 .315

.319

.323 .327

.330 .335

.339

.343

.346

.350 .354 .358

.362

.366 .370

.374

.378

.382 .386

.390 .394

20.0

30.0

40.0

25/32

1-3/16

1-37/64

1

.787

1.181

1.575 j

50.0

60.0

70.0

1-31/32

1-23/64

2-3/4

1.968

2.362

2.756 i

.

80.0

90.0

100.0

3-5/32

3-35/64

3-15/16 i

•"

3.150

3.543

3.937

-17-

WILLCOX

&

GIBBS

500/IV

PARTS

CATALOG

mm

-

19-

503-516/IV

MACHINE

BED

FRAME

(23T

i®

-20-

MACHINE

503-516/IV

BED

FRAME

REF.

NO.

3

4

5

6

7

8

9

10

11 12 13

14

15

16 17

18

19

20

NEW

1

2

PRODUCT

CODE

NO.

323-508-007

323-508-004 323-600-359 323-600-043

323-500-006

3^663-207

323-600-001 323-620-001

323-500-004

323-600-327

323-600-328

323-620-001

323-663-213

323-560-015 323-882-201

323-627-205

323-627-014

323-600-329

323-615-001

323-600-356

OLD

204000B 204739

5332

2022

204622A

204251

5078

201002

204850

5237

5163

201002

204277

204849

204003

204004

205088

5179

201006

5313

NO.

DESCRIPTION

Machine Machine

Machine

bed

frame

bed

frame

bed frame oil hole plugscrew

bed

frame

oilholeplug

Machinearm (right)

Machine Machine

Machine

arm(right) oil sealgasket arm(right) screw(4 used) arm(right) hingepin (2 used)

arm

(left)

arm(left) screw(long)

Machinearm (left) screw (short) (2 used)

Machine

arm(left) hinge pin (2 used)

Machinearm (left) oil shield

Machinearm (left) dust shield

Oilsight gauge

Deadhole plug

Dead hole plug

Constructionhole plugscrew(small)

Construction hole plugscrew(small) washer Construction hole plugscrew(large)

screw

(3 used)

503/IV 504/1V 514/IV

X

X x

X X

X

X X

X

X X

X

X x

X

X X

5I5/IV 516/IV

X

* X

X

21

323-615

22

323-627-010

23

323-600-359

24

323-615-209

25

323-620-242

26

323-655-007

.

27

323-692-224

28

323-692-017

232

204448 204828

5332

200138

204006

204794A

204334

204686

Construction hole plugscrew(large)washer

Dead hole plug

Screw driver hole plug screw

Screw driver hole plug screw washer

Machine bed bottom pin (4 used)

Machine

bed

oil

filter

Modelplate for 515/IV-26

Model plate for 504/IV-45

X X

X

X X

X

X X

•

X

-21-

5I5-5I6/IV

(1)

MAIN

FRAME

MISCELLANEOUS

AND

COVERS

J

l

ii

~

-22-

u«&b

'

"••"

lii^^

I

REP.

NO.

6 7

8 9

10

11

12 13

14

15

1

2 3

4

5

NEW

PRODUCT

CODE

323-800-032 323-663-010

323-600-014

323-600-354 323-615-229

323-510-247 323-663-208

323-600-0-

323-600-271

323-510-265

323-663-209

323-600-057

323-510-237

323-800-034

323-600-057

NO.

(1) MAIN

OLD

NO.

204842

204851

4009-1 5138B

202287A

204208 204209

5117 2193

20421OA

204211

5117 204212A 204213A

5117

FRAME

DESCRIPTION

AND

MISCELLANEOUS

COVERS

Bedplate

Bedplate gasket

Bedplatescrew (7 used)

Oil filler plugscrew

Oil filler plug screw washer

515-516/IV

Machine

bed

cover

Machine bed cover gasket

Machine

bed coverscrew (round head) (5 used)

Machinebed coverscrew (hex. head)

Machine Machine

Machine

arm (right) cover plate arm (right) cover plate gasket

arm(right) cover plate screw(10 used)

bed

bottom

cover

Machine bed bottom cover plate Machine bed bottom cover plate screw (8 used)

16

17 18

19

20

21

22

23

24 25

26

27

323-802-210 323-615-201

323-680-001

323-600-013

323-734-204

323-600-068

323-615-015 323-600-314

323-600-011

323-630-001

323-800-222

323-600-014

204215 202576 201139

5084

204218

1216

200162A

5232

5002 3044

204325

4009-1

Cloth plate Cloth plate hinge stud thrust washer Cloth plate hinge stud thrust collar

Cloth plate hingestud thrust collar screw (2 used) Cloth plate lock spring

Cloth plate lock spring screw (2 used)

Cloth plate lock spring screw washer

Cloth plate lock springlatch

Cloth plate stop screw Cloth plate stop screw nut

Face plate Face plate screw (3 used)

23-

5I5-5I6/IV

(2)

MAIN

FRAME

MISCELLANEOUS COVERS

AND

35)

I--'r

^

l ^

3UC

••;®1

@.

Ml

-24-

®

W

(2) MAIN FRAME AND MISCELLANEOUS COVERS

REP.

NEW

NO. CODE NO.

1

2

3 323-510-051

4

5

6

7 8

9

10

11

12

13

14

PRODUCT

323-S60>016

323>6004)14

323-620-240

323-641-201

323-600-006

323-510-248 323-600-014

323-692-256

323-510-251

OLD

NO. DESCRIPTION

204848 Clothplate

4009-1

208023

202653

202689

1234

204223

4009-1

204450

204224

Clothplate

Needle

bar

Needle

bar

Needle

bar

Needle

bar

Needle

bar

Needle

bar

Needle

bar.cover

Top

cover

323-600-072 5094 Top cover 323-600-038

323-600-057

323-510-054

5095 Top cover

5117 Top

208012

Front

cover

cover,

fabric

cover

cover cover

screw

complete

208009,200555, 208010,1459 & 1189x2

15 323-510-050 208002 Front cover(left)

16

323-510-052

17

323-600-301

18

323-728-009

19

323-622-004

20

323-634-004

21

323-640-015

22

323-600-034

23

323-600-068

24

323-600-072

25

323-630-202

26 323-510-030

27

323-600-072

28

323-560-014

29

323-600-206

30

323-627-206

31

323-600-251

32

323-627-207

33

323-860-200

34

323-639-225

35

323-860-213

36

323-639-225

37

323-860-213

38

323-860-200

39

323-891-002

40

323-628-002

41

323-800026

42

323-615-018

4

323-561-018

43

323-561-019

44

323-600-073

45

323-630-009

46

323-615-032

47

323-728-012

48

323-600-046

49

•323-615-013

50

323-505-012

51

323-600-227

52

323-630-009

208000

1189

208007

208009

200555

208010 Front

1459 Front

1216

5094 Front 5137 Front

204650A

5094

204799

5147

204242

Front

cover

Front

cover

Front

cover

Front

cover

Front

cover

cover cover

Front

cover

cover cover

Oil cooler cover

CO

cooler

Right

cover

looper

Goth plate

5022 Goth platerubber 204243 201048A

201072A 201048A-1

201072A

201048A-1 201048A

204649

204871 204646

137906

204988

204924

2918

5099

204925

204922

1170-3

200821

204982

5003 5099

Goth platerubberplug Right

needle

Ri^t

looperthread tube

Rightlooperthreadeyelet Leftlooperthread tube Leftlooperthreadeyelet

Giainstitchlooperthreadeyelet(2 used)

Stitch

indicator

Stitch indicator rivet(2 used)

Front cover spacer

Front coverhinge screw(short) washer(3 used)

Eye guard, complete with partsofRef. Nos 43-52

Eye

guard

Eye guard screw (2 used)

Eye guard screw nut (2 used)

Eye guard screw

Eye guard hinge

Eye guard hinge screw (2 used)

Eye guard hinge screw washer (2 used)

Eye guard hinge base

Eye guard hinge base screw (2 used)

Eye guard hinge base screw nut (2 used)

(ri^t)

screw(2used) hinge

hinge

hinge hinge

hinge

hinge hinge

lever

rubber

threadeyelet

515-516/IV

guard

screw

hinge

pin(2

lock

spring

lock

spring

lock

spring

lock

spring

name

plate

(long) (medium)

(short)(2 used)

with

pinstop

spring pin

screw

(short)(3used)

screw

(long)

screw

(long)

screw(3used)

oil

shield

oil

shield

screw(3used)

nut

washer

(2 used)

used)

screw(2used)

latch latch

screw

208002,

208000, 208007,

ring

nut

screw

-25-

(i

)MAIN

COVERS

503-5

FRAME

14/IV

AND

MISCELLANEOUS

MS)

-26-

503.514/IV

REF.

NO.

3

4

6

8 9

10

11 •

12 13

14

15

1

2

5

7

NEW

PRODUCT

CODE

323-800-032 323-663-010

323-600-014

323-627-009 323-600-354

323-615-229 323-510-247

323-663-208 323-600-057 323-600-271

323-510-265

323-663-209

323-600-057

323-510-237 323-800-034

NO.

(1) MAIN FRAME AND MISCELLANEOUS

OLD

NO.

DESCRIPTION

204842

204851

4009-1

204827

5138B

202287A

204208

.204209

5117 2193

2042lOA

204211

5117 204212A 204213A

Bedplate Bedplate gasket

Bedplatescrew (7 used)

Cloth plate

OUfiller plug screw

cusMon

plug(large)

Oil filler plug screw washer

Machine

bed

cover

Machine bed cover gasket

Machinebed coverscrew(round head) (5 used)

Machine

bed

cover

screw

(hex.

head)

Machinearm (right) cover plate

Machine aim (right) cover plate gasket Machine arm (right) cover plate screw (10 used)

Machine

Machine bed

bed

bottom

cover

cover plate

COVERS

16 323-600-057 5117 Machine bed bottom cover plate screw (8 used)

17 323-800-223 202650 Faceplate

18 323-600-014 4009-1 Face plate screw (3 used)

19 323-802-002 204740

20

323-734-003

204742

Clothpiate(narrow)(usedwithpartsofRef.Nos.

Cloth

plate

latch

21 323-618-213 204118 Cloth plate latch spacer

22 323-600-099 5362 Cloth plate latch screw 23 323-600-069 1435 Cloth plate latcli adjusting screw

24 323-600-034 1459 Cloth plate latch adjusting screw lock screw

25

323-620-014

204743

Cloth

plate

latch

26 323-740-019 204744 Goth plate latch pin bracket 27 323-600-032 1202 Cloth plate latch pin bracket screw

28 323-640-007 204745 Cloth plate latch spring 29 323-620-015 204746 Cloth plate push pin 30 323-850-023 204747 Cloth plate push pin guide

31

32 33 34 35

36

37 38

39 40

323-600-015

323-6404)08 323-802-003 323-734-204 323-600-068

323-615-014 323-600-314 323-627-005

323-615-201 323-680-001

5053

204748

204798

204218

1216

200162

5232

204749

202576

201139

Cloth plate push pin guide screw

Cloth plate push pin spring Goth

plate (wide) (used with parts of Ref. Nos. 34-38)

Cloth plate lock spring

Cloth plate lock spring screw washer Cloth plate lock spring pin-screw Cloth plate cushion plug Cloth plate hinge stud thrust washer Cloth plate hinge stud thrustcollar

41 323-600-013 5084 Cloth plate hingestud thrust collar screw (2 used) 42 323-627-005 204749 Cloth plate cushion plug (small) (2 used)

43 323-600-057 5117 Cloth plate stop screw

44

323-630-001

3044 Goth

plate

stop

screw

nut

20-32)

-27-

503-514/lV

(2)

MAIN

FRAME

MISCELLANEOUS COVERS

A^

(45

•''

rxo

r^.

.>W\.

^ iK\ ^ Ni\

r>v

J./

• ''-J I

,.;^X-. i

1

<4

;

'•

"'..1

•'

o»

®

1 J

26

-28-

®

503-514/IV

NEW

REF.

NO.

1 2 3

4

5

PRODUCT

CODE

NO,

323-560-016 323-600-014 323-646-003 323-600-229 323-510-051

OLD

204848

4009-1

204681

2922

208023

6 323-620-240 202653

7

323-641-201

202689

8 323-600-006 1234 9

323-510-248

10 323-600-014

204223

4009-1

11 323-692-256 204450

(2) MAIN FRAME

NO.

DESCRIPTION

Cloth plate fabric guard

Cloth plate fabric guard screw (2 used)

Cloth plate fabric guard spacer

Cloth plate fabric guard spacer screw

Needle

Needle Needle

Needle

AND

MISCELLANEOUS

bar

cover

barcover

hinge

pin(2 used)

bar coverlock spring

barcoverlock barcoverlock

spring spring

bar coverlock springlatch screw

bar covername plate

12 323-510-251 204224 Top cover

13 323-600-072 5094 Topcover screw (long) 14 323-600-038 5095 Top cover screw(medium)

15 323-600-057 5117 Top coverscrew(short) (2 used)

16 17

323-510-052 323-510-046

208000

208003

Front cover (right) Front cover (left) (all 1-needle machines and 2-needle

1.5mm & 2mm gauge machines)

18

19

323-510-053 323-510-048

208058 208005

Front cover(left) (2-needle2.5mm &3mm

Front cover (left) (7mm & 8mm gauge)

1189 Front cover screw (2 used)

21 323-728-009 208007 Front cover 22 323-622-004 208009 Front cover

23

24

323-634-004

323-640-015

2(K)555

Front

208010 Front cover

cover

hinge hinge

hinge

pinstop

spring

ring

25 323-600-034 1459 Front cover hinge pinscrew

26

323-600-068

27

323-600-072

28

323-630-202

29

323-510-030

30

323-600-072 31 323-560-014 204799 32 323-600-206 5147 33 323-860-200

323-639-225

34

35

323-860-213

36

323-639-225

37

323-860-213

38

323-891-002

39

323-628-002

40

323-800-026

41

323-615-018

323-561-018

42^

323-561-019

43

323-600-073

44

323-630-009

45

323-615-032

46

323-728-012

47

323-600-046

48

323-615-013

49

323-505-012

50

323-600-227

51

323-630-009

1216 Front 5094 Front

5137 Front

204650A

5094

201048A

201072A

201048A-1 201072A 201048A-1 204649

204871 204646

137906

204988

204924

2918

5099 204925 204922

1170-3

200821 204982

5003

5099

cover

hinge

screw

cover

hinge

cover

Oil

Right Right Right Right

cooler

hinge

cover

looper

lever looperleveroil shield needlethreadeyelet looperthread tube

screw

oilshield

(short)(3 (long)

(long)

(3 used)

Right looper thread eyelet

Left looper thread tube Left looper thread eyelet

Stitch

indicator

Stitch

Front

indicator

cover spacer

rivet

Front cover hinge screw (short) washer (3 used)

Eye guard, complete with partsofRef. Nos 42-51

Eye guard Eye guard screw (2 used)

Eye guard screw nut (2 used) Eye guard screw

nut

washer

Eye guard hinge

Eye guard hinge screw (2 used) Eye guard hinge screw washer (2 used)

Eye guard hinge base Eye guard hinge base screw (2 used)

Eye guard hinge base screw nut (2 used)

screw latch

nut

screw

(2 used)

used)

COVERS

gauge

machines)

-29-

503-516/IV

CRANKSHAFT

MECHANISM

8 .

(12)

-30-

503-516/IV

CRANKSHAFT

MECHANISM

REF.

NO.

10

11

12

13 14 15

I6 17

18

19 20

21 22 23

24

25

26

27

28

29 30

31 32

33

1 2 3

4

5

6

7

8

9

34

35

36

37 38

39

NEW

PRODUCT

CODE

323-540-015 323-600-344 323-653-003 323-671-200

323-515-004

323-515-002 323-600-245

323-663-205

323-633-002

323-758-003

323-615-233 323-600-097

323-615-233

323-676-243

323-600-043

323-676-232 323-600-027

323-600-293 323-671-001

323-615-217

323-646-001

323-671-002

323-800-224 323-626-202 323-600-057

323-600-294 323-615-221 323-680-204

323-632-001 323-546-203

323-600-008

323-600-009

323-546-204 323-600-295

323-780-006

323-780-005

323-600-010 323-510245 323-600209

NO.

OLD

204733

5315

202081 204010 204881

204737

5136

-204319 204734

204873

204520

5361 204520 204014

2022

204016

1174

5240

201523A 204018

204019A

204020A 204021

204022

5117

5238

204023

204024

201022

204025

5080

5081

204026

5267

204658

204648

5010

204028

5214

DESCRIPTION

NO.

Crankshaft

Crankshaft oil plug screw

Crankshaft

oil

wick

bail bearing

Crankshaft ball bearing Geft) housing

Crankshaft ballbearing Geft) housing

Crankshaftball

bearing

Geft)housingscrew(4 used)

Crankshaft ball bearing Geft) housing gasket Crankshaft ball bearing Geft) retaining ring

Crankshaft

extension

washer

Crankshaft ball bearing Geft) screw

Crankshaft ball bearing Geft) screw washer

Crankshaft bushing

Crankshaft bushing screw

Crankshaft bushing(center), complete with 1174x2

Crankshaft

bushing

(center)

assembling

Crankshaft bushing(center) screw

Crankshaft ball bearing (center)

Crankshaft ball bearing (center) washer (4 used) Crankshaft ball bearing (center) spacer

Crankshaft ball bearing (right) Crankshaft ball bearing (right) plate Crankshaft ball bearing (right) plate gasket

Crankshaft ball bearing(right) plate screw(4 used)

Crankshaft ball bearing (right) screw Crankshaft ball bearing (right) screw washer

Crankshaft

Crankshaft oil seal collar

oil

seal

collar

"0"

ring (2 used)

Machine pulley

Machine pulley position screw

Machine pulley screw

Machinepulley collar Machinepulley collar screw

Machine

pulleycap —2:1 diff. feed ratio

pulleycap —3:1 diff. feed ratio

pulleycap

screw

(3 used)

pulleycap name plate

pulleycap name plate screw

screw

(2 used)

503/IV 504/IV

514/lV

X

515/lV

516/IV

X

-31-

Pegasus 500 IV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual