Peerless Machine Automatic Power Saws Band Saws

Page 1

High

Duty,

Hydraulic, Automatic Power Saws

The satisfaction, the life, and the economy in operation which you enjoy from your Peerless Power Saw is dependant upon these three major factors -

1—

The engineering, the workmanship, and modern features in design . . .

2—

The quality of the raw materials which have been selected for use . . .

3—

The way in which the tool is operated and main tained in service . . .

True, Peerless has an admirable record in -Power Saw development. Peerless has made many major contribu tions to the general progress of metal cutting over a period of more than a quarter century. And, only one grade of materials has been considered good enough for a PEERLESS — THE BEST. But, the right Care in Opera

tion is equally, if not more, important. Through a careful application of the

which are contained in these pages, the Peerless operator will experience very little difficulty in turning out peak production at the lowest possible cost per cut.

operating

suggestions

When ordering renewal parts, or High Duty Saw in any detail, please be sure to mention the size of the unit and the serial number of the machine.

1 Place the machine on a firm foundation, level it up';5;

and bolt it down securely.



2 -Oil the machine properly (See the paragraph on

lubrication, page 3.)

3—



Fill the change-speed gear case and the drive gear case with extra heavy motor oil (50SAE) to the level of the filler plug.

4—

Fill feed-mechanism tank up to oil level mark on side of tank with W-10 SAE motor oil.

5—

Fill cooling compound tank with water, and a little

soluble oil, sufficient to whiten it slightly. (60 parts water to 1 part soluble oil is recommended.) '

Check machine for

f should rotate clockwise when facing dri^

INSTALLATION

discussing your

proper rotation.

Peerless

Page 2

_|D

TToT

Use

1 Base

X-l

X-2

1 Gear Box Cover

3 Gear Box Bearing Cap

X-3

1 Arch

X-4 122

1 Balance Lever

X-5

1 Saw Frame Guide

X-6

1 Saw Frame

X-7

1 Vise Baso (Use on Plain

X-8

X-8-L X-9

X-10 X-ll

- X-16 X- X-18

X-19

X-20 X-21 X-22 X-23

X-24

. X-30

X-31 X-32

X-33

'—'

----vv-o4

A-112 1 Crankshaft Gear

fc-113 1 Crankshaft Drive Pinion

Vise

1 Swivel Angle Plate 1 Stationary Angle Plate

1 Vise Stock Guide 1 Crosshead 1 Connecting Rod

1 Feed Unit Cover 1 Front Motor Cover

1 Rear Motor Cover 4 Saw Frame Guide Gib 2 Saw Frame Gib Upper 2 Saw Frame Gib Lower

2 Backing Bar Clamp 1 Crankshaft Brg Cap Right

1 Crankshaft Brg. Cap Left 2 Crankshaft

1 Gear Box Bearing Cover

1 Pump Pulley

1 Feed Control Shaft Support 6 Balance Lever Thrust Lock

1 Crankshaft

1 Pump Body

1 Pump Cover

1 Pump Impeller 2 Gear Box Brg. Cover Loft

1 Crankshaft Guard

1 Blade Tightener

1 Gear Aligner

i Balance Lever Link 3 Door Latch 6 Door Hinge

T Change Speed Knob Plunger

1 Time Delay Throwout Switch

1 Motor Support Bracket (Right)

1 Motor Support Bracket (Left)

1 Motor Stand Upper

1 Delay Switch Bracket

1 Driven Sheave

1 Drive Sheave

1 Sliding Gear Sleeve

1 Slow Speed Gear

1 Medium Speed Gear

' -- iption

Mach. Only)

Base (Use on Automatic

Bar Feed Mach. Only)

Brg.

Cover-Left

Guide Lover

Parts List for Peerless High Duty Automatic

State Size and Serial Number of Machine When Ordering Parts

No.

Use

119

1 High Spoed Goar 1 Slow Speed Pinion

120 121

1 Medium Speed Pinion

1 High Spoed Pinion

1 Shifter Fork

A-

124

1 Change Speed Shiftor Knob

126 413

1 Handwheel 1 Vise Jaw

475

1 Vise

A-477

-'■X-01

fX-050

1 Stock Gauge Lover

484

1 Stock Gauge Sleeve

485

492 496

998 C-106

C-107 X-0138 X-01 X-02 X-03 X04 X-05

X-06 X-07 X-08 X-09 X-010

X-01

X-014 X-01

X-01 X-01

X-01 X-031 XA-032 1 Blade Backing Plate X-03

X-033 X-03 7 X-03 8 X-039

X-053 X-054 X-055 X-056 X-057

X-058

X-059 X-060 X-061 X-062

1 Motor Plate Lower 1 Stock Gauge Collar 1 Bevel Gear

1 Eccentric Bushing 2 Saw Frame Guide Gib Short 2 Saw Frame Guide Gib Long 4 Saw Frame Gib

1 Pump Shaft Outer Plate

1 Balance Rod Spring Trunnion

1 Balance Spring Trunnion

1 Balance Lever Pivotal Shaft 2 Pivotal Shaft Thrust Collar

1 Balance Rod Nut

1 Balance Rod Spacer

1 Swivel Angle Plate Locking

1 Locking Stud Nut

2 Swivel

5 6

1 Crosshead

1 Transmission Shaft Upper

1 Transmission Shaft Lower

1 Upper Trans. Split Collar

1 Height & Depth Gaugo

2 1 Blade Backing Plate

1 Balance Spring Rod

1 Pump Shaft

1 Pump Stuffing Nut

1 Pump Shaft Bushing

1 Connecting Rod Bushing

1 Balance Rod Nut Lowor

1 Adj. Blade Holder Gib Lower 1 Adj Blade Holder Gib Upper' 1 W.ator Hose Support 1 Adj. Blade Holder

1 Rear'^lade Holdor

1 Swivel Angle Plate Key

1 Swivel Anglo Plato Key Pin 4 Stud for Gear Box Long

1 Stud for Gear Box Med.

Jaw

Vise

Gear Housing

Stud

Plate Stud

Split

Description

Guide

Stationary Angle

Block

No.

Use

\X-098 4 Saw Frame Guide Liner Side

-•X-099 1 Crosshead Slide ^X-0100 1 Crosshead Slide Bracket

Rod

-.X-01

-•X-01

3 Stud for Goar Box Short

X-063 X-064

2 Blade Tightener Screw 2 Blade Bar Adj. Screw

X-065

1 Vise Screw

X-066

1 Lower Trans. Shaft

X-069

1 Lowor Trans. Shaft

X-070

1 Vise Wheel Handle

X 073 X-074

1 Belt Guard 1

X-075 X-079

X-080 X-081 X-083

X-084 X-085

X-088 X-089 X-090 X-091 X-092

X-093 X-094 X-095 X-096 X-097

X-0102 2 Backing Bar End Plate X 0103 1 Chip Guard End

X-0104 1 Soluable Oil Tank Cover X-0105 1 Rear Blade Holder Capscrew X-01 X-01 X-0109

X-01 X-01 X-01 X-01

X-01

"X-01

•X-0121

1 Stock Guide Stud

2 Keys for Arch Short

1 Blade Tightener Pin 1 Pump Chain Idler Stud Shaft 1 Pump Chain Idlor Stud Shaft

1 Link for Chain Idler 1 Stock Gauge Rod

1 Stock Gauge Extension Rod 2 Arch Side Liner Upper 2 Arch Side Liner Lower 2 Arch Bottom Liner Upper

2 Arch Bottom Liner Lower 2 Crosshead Side Liner 2 Crosshead Bottom Liner 2 Saw Frame Liner 4 Saw Frame Guide Liner

06..

1 Key for Arch Long

1 Feed Control Arm Plunger 1 Lilt Control Valve Compres

1 Feed Adjusting Compression

1 Feed

1 Feed Pressure Valve Compres

1 Trip Dog and Trip

1 Balance Compression Spring

3 Door Latch Compression

1 Puralator Compression Spring

2 Backing Bar Clamp Compres

Description

Spacer Long

Spacor Short

Belt

Guard Flange

Washer

Bottom

sion Spring

Spring

Control

sion Spring sion Spring

Feed Control

pression Spring tension Spring (2 Used on

Auto. Bar

Spring

sion Spring

Lever Compres

Lock Dog Com

Lever

Feod)

No.

Use

X0122



  



/■ I-FR-1-24 SOL McGill Rollar bearing for



2 Crosshoad Gib

X-0123 X-0124 X-0125 X-0126

X-0128 X-0129

X-0130 X-0132

X-0133

0101 0103 0115 0116

0117

1 Delay Switch Rod 1 Delay Switch Rod Collar 1 Backing Bar Pivotal Brg.

2 Balance Lever Link Stud 2 Door Locating Block Female

X-0127

2 Door Locating Block Male 2 Door Locating Block Pin

1 Pump

Body

1 Motor Conduit

X-0131

1 Starting Switch Conduit 1 Valve Control Rod Gauge

Collar

1 Gasket for Coolant Pump

X-0135

1 Oil Cup Extension

X-0136

1 Trip Rod Hole Cover Plate

X-0137

0119 0120

0121 0128

0129 0165

A-0432 0453 0454 0492

0493 0533

0541

C-057 C-058

Note: The following parts both the 6 and 6-J-j High Duty unless

otherwise stated.

6 »3205 New

2 *88507 New Departure ball bearings for 4 “

87114 New Departure anti-friction \bearing.i for Transmission

3 -3820 Gilmer V-Belts

1 } •<" Leather V-Belt Water Pump

Gasket

1 Trip Rod Hole Cover Plate 1 Adjustable Saw Holder

2 Blade Pins

1 Sliding Gear Key

3 Dowel Pin for Sliding Gear

Key

1 Change Speed Slide Bar 2 Change Speed Slide Bar

Guide

1 Change

Speed

1 Change Speed Knob Plunger

Spring 1 Feed Control Lever Roller 1 Feed Control Lever Roller Pin

1 Thrust Collar

1 Vise Jaw Guide Stud 1 Vme Guide Plate 1 Vise Jaw Guide Cap Screw 1 Stock Gauge Rod

1 Stock Gage Extension Rod

1 Feed Control Shaft Thrust

Collar

2 Blade Tightener Screw Seat

1 Vise Bushing Collar

1 Vise Pinion

Departure

Balance Mechanism.

Crankshaft.

Connecting Rod *65 Diamond Chain for Hyd. Pump.

Description

Bushing

Knob Plunger

are used on

ball bearings for

■»

Page 3

---

rn—ar-vj

Ll^SLfeP.___JPj PISTON AT LOW CAM

EXHAUST

-----

--T-IN FEED 4 LIFT CONTROL

^EXHAUST

J3'r'j

-r-wFEED 4 LIFT CONTROL

3 lor PISTON AT HIGH CAM

FEED 4 LIFT CYLINDER

C£

■^^LIFT CONTROL_E[STON>

RELEASE CONTROL

|PISTON IN FEED POSITION

^PRESSURE

FEED 4 LIFT CYLINDER

CUTTING STROKE

</) &

FEED 4 LIFT CYLINDER

FEEDING LINES

exhausting lines

GT^B IDLE LINES

4-D SCHEMATIC DIAGRAM 6" AND 9" HYDRAULIC FEED UNIT

ALL EXHAUST

OUT HERE

[°[

PISTON IN RETURN POSIT

ION

SAWFRAME RETURN

L'FT CONTROL PISTON

}»

RELEASE CONTROL

PUMP

EXHAUST

FEED 4

LIFT

PISTON AT ANY POSITION

( )

PUMP

LUBRICATION

All the High Duty machines have all rotating shafts

mounted on ball or roller bearings and all reciprocating parts slide on hardened and ground tool-steel ways. Wick feed oil cups with sight glass bodies feed oil to these bearings. Zerk fittings provide for greasing other parts. and bearings. Coolant for the saw blade is brought from

Continued Page 7

m n

—

■

MTV

“

VALVE

L-_Xj

-—| UFT CONTROL ^PISTON'-

CONTROL

PRESSURE VALVE

Parts Used on the High Duty Feed Unit

State Size and Serial Number ot Machine When Ordering Parts

No.

H-01 H-02 H-03 H-04 H-05

H-06 H-07 H-08 H-09 H-010

H-011 H-012 • H-013

-H-014 H-015

H-016 H-017 H-018 H-019 H-020

H-021 H-022 H-023 H-024 H-025

H-026 H-027 H-028 H-030

H-036 H-037 H-039 H-040

H-048 H-050

H-051

Use

1 Release Control Piston 1 Food & Lift Control Piston 1 Release Control Piston Pin 1 Feed Control Valvo Piston Valvo 1 Piston Valvo Spring Retainer

1 Feed & Lift Cam

1 Feed & Lift Control Lover Stud 2 Levor 2 Feed & Lift Control Piston Yoke

1 Yoke Rod

1 Pump Extension Packing Nut

1 Starting Lever Shaft

Food

1 Feed Piston Rod Upper

1 Felt Retainer 1 Trip Rod Lower

1 Trip Rod Upper 1 Trip Dog Catch 1 Pump Drive Shaft 1 Pump Drive Shaft Extension

1 Pump Idler Shaft 1 Pump Drive Shaft Coupling 1 Feed Prossuro Lever Plunger 1 Starting Lover Rod 1 Starting Lover Rod

1 Feed Adj. Levor Ball

1 Piston Rod Bushing

1 Piston Rod Bushing Washer

1 Feed Adj. Levor Vert. Rod 1 Feed Adj.

1 Trip Dog Bearing Pin 1 Trip Rod Stuffing Nut 1 Puralator Screen

1 Trip

2 Lift 2 Pressure Control Valve Piston

Description

Piston Yoke Pin

Piston Rod Lower

Rod

Water Guard

Predetermined Feed Ad

justing Screw (3 Used on Auto.)

1 X

RELEASE CONTROL

PISTON IN FEED

NONCUT. OR LIFT STROKE

Cam

Ball



POSITION

No. H-052

H-053 H-054 H-055 H-056

H-057 H-058

H-059 H-060 H-06 H062 H-063

H-064 H-065

H-066 H-067 H-068

H-069

H-070 H-071

H-073 H-074

H-075 H-076 H-077 H-078

H-079

H-081 H-082

PUMP

Use

1 Feed Adj. Valve Spring 1 Pressure Control Valve Piston

Spring

1 Pressure Control Valvo Body

Plug (2 on Auto.)

1 Pressure Control Valve Body

Spring Seat (2 on Auto.) 1 Feed Control Valve Adj. Sleeve 1 Feed Control Valve Adj. Screw 1 Feed Control Valve Adj.

Lock Nut 1 Food Control Valve Plug

1 Vertical Feed Rod Collar

1 Feed Unit Tank Cover Front 1 Lock Dog Catch I Steel Trip

i 1 Control Dog Adj. Screw

1 Starting Lever Shaft Thrust

Washer 1 Puralator Felt Retaining Collar 1 Feed Control Valve Spring Rest

1 Feed Control Valve Plug

1 Gasket for Valve Cyl. 1 Small Gasket for Oil Pump Mfg.

Disc

1 Gasket for Puralator Cover 1 Gasket for Lift Control Cover 1 Gasket for Piston Rod Packing

Gland

1 Gasket for Cyl. Cap 1 Puralator Gasket

2 Gasket for Pump Spacer

1 Large Gasket for Oil Pump

Mtg. Disc

1 Piston Rod Packing Gland Nut

1 Gasket for Piston Rod Water

Guard

1 Release Control Piston Gauge

PRESSURE VALVE

Description

Screw

i/W)

; r

-^£0 yjDmr. a AT TP AN

5 Ml 5 ton

2-D ASSEMBLY OF 3 SPEED SLIDING GEAR TRANSMISSION

M-CC6-F-SION too 6USri.N0 WASHER X 6 SAWFRAVCCUDE

H-0J7 PiSTO. ROO 6USHNG

-H-0I4 TEED PiSTON H-O70 PACKING

H-44 PISTON

„-H-40 PiSTON ROO WATER GUARD NUT

H-22 PISTON ROO WATER GUARD

_________

• H-i6 FEED UMT COVER

___

3-D ASSEMBLY OF PISTON ROD AND GLAND

H-3 CYLINDER CAP

H-013 FECO PISTON ROD-LOACR

: __

--ssiai

ROD-UPPER

NUT

ROO

RACKING GUANO

GASKET WAIN BASE

PiSTON

CA'JTiQN C*CCK FACk/O PEfvOOlCAUU»

RENEW AS REQUIRED ADJUST FUCKING NUT TO PRE

LEAKAGE

BUT tOO BINDING

PlSTCN RGO

’

grover

AND

VENT

Page 4

Parts used on the Automatic

Bar Feed

State Size of Machine and Serial Number

No.

L-l L-19 L-23 L-24 L-28

L-29 L-30 L-32 L-33

L-34 L-3S

L-38 L-39 L-40 L-42

L-43 L-44

l ’

L-45 L-46

•aL-47

" L-48

L-49 L-S0

L-51 L-56

L-57 L-60

L-61 L-62 L-6S

L-66 L-67 L-68 L-69

L-70 L-73

L-74 L-75 L-76

L-81-U

L-O 1-L

L-82 L-83 L-84 L-85 L-87

L-88 L-89 L-90 L-91 L-93

L-94 L-96 L-97 L-98 L-100

L-

101

L-l 03 L-l 04 L-l 05 L-106

L-107 L-108 L-109 L-l 12

L-l 13 L-l 14

L-l 18

L-l 19 L-120 L-121

L-122 L-128

L-01 L-04 L-05

L-06 L-08

L-010 L-01

1 L-012 L-013

L-014

J.-015

When Ordering

Use

1 Conveyor Feed Cylinder Piston 1 Valve Control Trip Dog Mtg. 1 Feed Starting Cylinder 1 Feed Starting Cylinder Cap 1 Control Valve

1 Control Valve Piston 1 Control Valve Cap Front

Carriage Base

1 1 Carriago Movablo Vise Jaw

1 Carriago Stationary Vise Jaw

4 Carriage Roller

1 Rack Retainer Cap 1 Feed Rack Retainer Housing 1 Conveyor Shaft Support Bracket

1 Conveyor Shaft Support Bracket Adj.

2 Sprocket Hub

1 Stock Feed Cylinder Cap Front 1 Clutch Female 1 Stock Feed Cylinder Cap Rear 1 Clutch Release Handwheel

1 Pump Body 1 Pump Gear Retainer (2 Req'd on Auto.

Mach.)

1 Pump Cover

2 Pump Gear (4 Used on Auto. Mach.)

1 Clutch Male

2 Conveyor Shaft Collar

1 ..Control Valve Lever l^pControl Valve Lever Trip & Stop

^Control Valve Trip Dog

^/•Vise Nut & Yoke Housing Cover

-T Vise Cylinder 1 Vise Cylinder Cap 1 Vise Nut Yoke Housing

1 Vise Nut 1 Vise Nut Yoke

1 Feed Starting Cylinder Lever 1 Stock Gauge Bracket (12" Gauge Only) 1 Gauge Cylinder 1 Gauge Cylinder Cover Lower

Leg Upper (Use am't as shown below) 2 12 Foot Conv. 12" Gauge 3 12 Foot Conv. 24" Gauge 3 12 Foot Conv. 36" Gauge

3 16 Foot Conv. 12" Gauge 4 16 Foot Conv. 24" Gauge 4 16 Foot Conv. 36" Gauge

4 20 Foot Conv. 12" Gauge 5 20 Foot Conv. 24" Gauge 5 20 Fool Conv. 36" Gauge

—•—

Efrg-L&wer^Use am't as shown below) 3 12 Foot Conv. 12" Gauge 4 12 Foot Conv. 24" Gauge 4 12 Foot Conv. 36" Gauge

4 16 Foot Conv. 12" Gauge 5 16 Foot Conv. 24" Gauge 5 16 Foot Conv. 36" Gauge

5 20 Foot Conv. 12" Gauge 6 20 Foot Conv. 24" Gauge 6 20 Foot Conv. 36" Gauge

2 Stock Roller Support

1 Control Valve

1 Trip Dog Mounting Slide 1 Control Valve Trip 1 Stock Control Lever Gauge

1 Gauge Cylinder Cover Upper 1 Stock Feed Cylinder

1 Vise Screw Handle 1 Valve Control 1 Pump Gear Spacer

1 Feed & Ratchet Clutch Bushing 1 Hydraulic Trip Valve Cylinder 1 Hydraulic Trip Valve Cyl. Cover

2 Hand Feed Bracket 1 Hand Feed Collar

1 Hand Feed Spacing Collar 1 Hyd. Pump Driven Sprocket Hub 1 Hyd. Pump Driver Sprocket Hub 1 Carriage Track Tie Bracket

1 Front Clutch Leg 1 Front Clutch Leg Cap

] Blade Safety Switch Mtg.

1 Blade Safety Switch Mtg. Bracket 1 Stock Gauge Lever 1 Stock Gauge Clamp

1 Stock Gauge Valve 1 Valve Control Rod Water Guard

1 Stock Roller Support

2 Stock Roller

1 Conv. Upper End. Leg 1 Limit Switch Trip Bracket

1 Vise Nut

2 Driven Sprocket 1 Pump Drive Shaft (Double) 1 Pump Idler Shaft (Double) 1 Feed Gear 1 Feed Rack 1 Piston Rod for Stock Feed Cylinder

1 Feed Return Spring Retainer 3 Conveyor Sprocket 1 Conveyor Idler Shaft 1 Conveyor Drive Shaft

1 Carriage Track Right 12 Ft. Conv.

12" Gauge

1 Carriage Track Left 12 Ft. Conv.

12" Gauge

1 Carriage Track Right 20 Ft. Conv.

" Gauge

Description

Slide Support Bracket

Rod

Bracket

(22

teeth)

Parts

Stop Bracket

multiple vise

L-047-S & L-048-S

LIMIT SWITCH

AUTOMATIC VISE - OPEN

L-01

L-l 22

08,.

L-32

carriage

L-044-S^

L-34-

L-32

0126

— L-087-—:

L-014 ^.L-016-.

L-106

L-57 —

L-40-—'

L-120

------

--------

-----

-------

L-8I-L \

L-0IS

L-

121

G-05

L-l19--------

L-012 L-43

L-013

L-42

L-35

L-4I-S

L-046-S.

L-0129

tx)

L-012

CONVEYOR CLUTCH

L-8I-U

L-0128

L-8I

G-05

L-120

-L \

L045-S

\ 'L-94

L-39

L-066-S

/ L-065-S

tihl/ L-043-S

L-33 i_-086

L-I4-S

L-081

L-

107

L-06

L-4 4

L- I

j L-010

L-0174

17-81

L-0133

631

L-38

L-036

X- 9

AUTOMATIC VISE • CLOSED

A-4 77

-A-0432

/WL0I67/

L-65

L-043

L-044

/-67

L-029

L-0206

L-028

L-66

//L-029

L^L-0206

L-063

L-062

L-080

.L-67

L-079

L-83

L- 60

L-61

PT L-028

L-46

L-011

l-8i-l

L-35

L-071

L-0IS-S

L-0I8I

L-33

L-128

631

/ /V ,/L-OI4-S-^ V lrr 2

T#1

L-106

L-98

IG10*

L-19

L-OI77

L-91

L-042<

L-056 1 -

L-0II9-J

.. L-06,3 ^ <Kf,

*L-062

L-0173''

L-60

L-29

L^0 - !

| / i \/;Co\T2

/hjif

| j

L-0169

CONTROL VALVE ASSEMBLY

L-024

L-0IS3

-X-03I

.....

L-0148

L-061

5 •:

FEED UNIT

L-0147

L-4-S

L-96

T-L-093

SHUTOFF VALVE

.L-041

L-0154

! L-0155

L-0178

L-0I7I

;

L-059-S L-06

1 '

L-073-S \(tt

L-0SI-S

24GA.- L-A-04I-S 36 GA-L-A-039-S

L-73

L-23

L-040

leather cup

L-039

L-037

L-0201

L-0170

L-04S

L-0IS2 L-0151 L-l

L-0IS6

L-I8-S

L-075-S

096

L-0166

L-098

..L-0179 _L-87

L-I7-S-L‘

L-022-S

L-025

L-0205

No. L-019

L-020 L-021

L-024

L-025

L-026 L-028

L-029 L-030

L-031 L-032 L-036 L-037

L-039 L-040 L-04 1 L-042 L-043

L-044 L-045 L-047 L-056 L-061

L-062 L-063

L-069

L-070

L-071 L-079

L-080

L-081 L-082 L-086

L-087 L-088 L-089

L-093 L-094 L-095 L-096 L-098

Use

1 Carriago Track Left 20 Ft. Conv.

36" Gauge

1 Carriage Track Right 16 Ft. Conv.

24" Gauge

1 Carriage Track Left 16 Ft. Conv.

24" Gauge

1 Control Valve Trip Dog Stud 1 Stock Gauge Piston

1 Stock Gauge Cup Retainer 2 Vise Piston 2 Feed & Vise Cup Retainer

1 Carriage Movable Vise Jaw Washer 4 Cylinder Cap Tie

1 Vise Piston

1 Rack Retainer

1 Feed Starting Cylinder Piston Rod

1 Feed Starting Piston

1 Feed Starting Cup Retainer

1 Trip & Stop Lever Rod 1 Valve Control Rod 1 Vise Piston Rod

2 Vise Nut Yoke Stud

1 Stock Gauge Shaft 1 Stock Gauge Piston Rod 1 Valve Control Rod Thimble

2 Valve Control Gauge Lock Screw

1 Valve Control Rod Clevis Male 1 Valve Control Rod Clevis Female

Vise Piston

1 Housing Cover Clamping Stud

4 Carriage Roller Stud

1 Trip Dog Mounting Gib 1 Vise Screw

1 Carriage Vise Screw 2 Movable Vise Jaw Plato 2 Vise Screw Plate

1 Guide Roller Bracket

1 Guide Roller Stud 1 Trip & Trip Lever Yoke 1 Trip Cylinder Piston Rod 1 Trip Valve Piston 1 Trip Valve Piston Washer 1 Hydraulic Trip Valve 1 Stock Gauge Valve Plug

Rod

Description

Spring Plug

Rod

\ -----

k'L-om

—

No.

L-0108

L-0114 L-0115

L-0119 L-0128 L-0129 L-0130

L-0145 L-0146 L-0147 L-0148

L-0149 L-0150 L-0151 L-0152 L-0153

L-0154 L-0155 L-0156 L-0157

L-0159 L-0160

L-0161 L-0163 L-0164

'-L-0165

-L-0166

- L-0167

-L-0169

- L-0170

-L-01 L-0173

■ L-0174 L-01 L-0176

J Use

1 Limit Switch Bracket 1 Gauge Clamp Swivel Support Nut

1 Stock Gauge 1 Standard Lock Nut on Rod “ 1 Feed Gear Ratchet 3 Feed Dog Stud 2 Feed Cyl. Spring Screw Eye (Short)

1 Hand Feed Sprocket 1 Hand Feed Sprocket Hub 1 Valve Control 1 Height & Depth Gauge Rod Collar

1 Hand Feed Sprocket Shaft 1 Stock Chute 1 Stock Gauge Rod 1 Stock Gauge 1 Stock Gauge End

1 Stock Gauge Lock 1 Stock Gauge Sleeve 1 Gland for Stock Gauge Valve 1 Scale Marker Angle for Stock Feed

Gauge

1 Conveyor Jack Shaft

3 Copper Tube Connection

1 Water Chute 1 Vise Nut Yoke Housing Clamping Stud 1 Stock Gauge Clamp Stud

1 Conveyor Pressure Valve Compression

Spring

1 Stock Gauge Trip Valve Compression

Spring

1 Movable Vise Jaw Return Compression

Spring 1 Trip Cylinder Compression Spring 1 Starting Lever Cylinder Compression

Spring

Stock Gauge Pointer Compre

Spring

1 Valve Control Rod Compression Spring

1 Control Valve Trip Extension Spring 2 Conveyor Cylinder Return Extension

Spring (12" Gauge)

2 Conveyor Cylinder Return Spring, Ex

tension (24" Gauge)

2 Conveyor Cylinder Return Extension

Spring (36" Gaugo)

Description

Clamping Washer

Rod

Gauge Collar

Nut

L-042

„

ssion

5-D ASSEMBLY OF 6" X &" AUTOMATIC HYDRAULIC BAR FEED CONVEYOR

Description

Bracket

Cutting

Vertical Cylinder Cap

Clamp



— L-0178 JJ

'"‘L-0179

__L 0180

--L-0181

: L-0205

No. L-0177

L-0183

L-0200 L-0201 L-0203 L-0204

L-0206 L-0207 L-0208

L 0209 L-0210

L-0211 L-l-S L-2-S L-4-S L-5-S L-6-S

L-8-S L-10-S L-14-S L-16-S

L-17-S RT. L-17-S LT.

L-18-S

L-24-S L-25-S

L-28-S

L-32-S

L-33-S L-37-S L-38-S L-39-S

L-41-S

Use

1 Valve Dog Catch Extension Spring

Trip Dog Connecting Rod Compres

sion Spring

1 Gaugo Rod

Spring

3 Conveyor Ratchet Dog Extension Spring

1 Vertical Clamping Cylinder Compres

sion Spring.

Automatic Outer Stock Support Cy

linder Compression Spring

1 Pump Leather

2 Stock Gaugo Tubing Plug

1 Stock Gauge Sleeve Nut

Pan Gaskets for Conveyor Legs

(2 Req'd for each Leg)

1 Cup Leather for Gauging Cylinder 1 Cup Leather for Vise Cylinder

2 Gasket for Feed Cylinder Caps

1 Gasket for Gauge Cylinder Cover

Lower

Gasket for Vise Cylinder Cap

1 Stock Feed Piston Rod 1 Vi30 Jaw Guide Stud

1 Adj. Stock Gauge Bracket 2 Stock Gauge Support Bracket Rear 2 Stock Gauge Support Bracket Right

1 Stock Feed Cylinder (36"

1 Stock Feed Cylinder (24" Gauge)

1 Vise Vertical Cylinder

1 Vise Jaw for Mult.

1 Vise Nut

1 Automatic Stock Support Arch

1 Automatic Stock Support Bracket Right

1 Automatic Stock Support Bracket Left

1 Automatic Stock Support Balance Wt.

1 Pulley for Automatic Oiling

1 Driven Pulley for Auto.

Viso

1 Conveyor Carriage for Multiple

Clamping

1 Multiple

1 Adj. Stock Gauge Bracket Clamp Left

1 Adj Stock Gauge Bracket Clamp Right

1 Gaugo Cylinder

1 Mult. Stock Roller Bracket

Compressing

Gauge)

Oiling



L-42-S L-01-S L-02-S L-09-S L-010-S L-011-S



L-012-S L-014-S L-015-S L-016-S L-020-S

L-021-S L-022-S L-023-S L-024-S L-025-S

L-026-S L-A039-S L-A041-S L-043-S L-044-S

L-045-S L-046-S L-047-S L-048-S L-049-S

L-050-S L-051-S L-052-S L-053-S L-054-S L-055-S

L-056-S L-057-S L-058-S L-059-S L-060-S

L-061-S

• L-062-S L-063-S L-065-S L-066-S

L-067-S L-068-S L-069-S

Use

Hydraulic Trip Valve Cylinder

Cylinder Cap Tie Rod 36" Gauge

Cylinder Cap Tie

Pistonflod for Feed Cyl. 36" Gauge

Piston Rod for Feed Cyl. 24" Gauge

Feed Rack 36" Gauge

Feed Rack 24" Gauge

Vertical Cap Support Stud Long

Vise Vertical Piston Rod

Vertical

Gauge Rod Carriage Clamping Screw

Gauge Rod Carriage Locating Pin

Automatic Stock Support Latch

Automatic Stock Support Latch Stud

Automatic Stock Support Latch Collar

Automatic Stock Support Trip Catch Automatic Stock Support Piston Rod

Unloading Stock Chute (36" Gauge)

Unloading Stock Chute (24" Gauge)

Mult. Fixture Carriage Stud Long

Mult. Fixture Carriage Stud Short

Mull. Stock Clamp Bar

Mult. Clamping Screw for Carriage

Mult. Clamp Plate Short

Mult. Clamp Plate Long

Aux. Oil Tank Cover

Aux. Oil Tank

011 Pipe Support Clamp

Aux. Water Tank

Aux. Water Tank Cover

Ft.

20 Ft. Conveyor Pan for

12 Ft. Conveyor Pan for 24 6c

16 Ft. Conveyor Pan for 24 6t 36" Gauge

Ft. Conveyor Pan for 24 6c36" Gauge

Stock Gauge Extension Pin

J s x 28'>4 St'd. Pipe 24" Gauge

x 25 St'd. Pipe 24" Gauge

’ > x 40

Carriage Mult. Clamp Washer

Carriage Mult. Clamp Nut

Mult. Stock “

Mult. Slock "U" Clamp Bar

Mult. Stock ”

Description

Rod

Vise

Clamp

Conveyor Pan for 12" Gauge

St'd. Pipe 36" Gauge

37 St'd. Pipe 36" Gauge

U" Clamp Screw U" Clamp Guide Rod

AUTO STOCK SUPPORT

L-IG-S

\ L-0149

L-98

^24 GA.-L-07S-S

36 GArL-074-S

"L-2-S

/-%-u

— L-026

■—L- 76 —L-37

-S

L-l-S

^24GA -L-060-S

36GA.-L-062-S

^24GA-L-06I -S

46 GA-L-063-S L-8I-L

L-0I6-S

24" Gauge

12"

Gauge

36" Gauge

L-026-S

L-025-S. \

L-42-S

\ L-0146

L-8-S

L-28-S

L- 01

L-0145

L-076-S

L-070-S

L-071-S L-072-S

L-073-S L-074-S L-075-S L-076 S

L-077-S L-078-S

L-9 7

L“**2-S

>-0200

A-072-S

V-L-095

-L-094

-L-078-S L-I7-S- R'T

L-075-S

L-37-S

X-073

HAND FEED

L-100

S AUTO MULTIPLE VISE

L-I0-S

Use 2 Guide Rod Pin for Mull. ”

1 Auto. Stock Support Latch

1 Trip Valve PistonCup Retainer Collar Pin 2 Automatic Stock Support Bracket Pin 2 Stock Gauge Bracket Support 36" Gauge 2 Stock Gauge Bracket Support 24" Gauge 2 Vise Jaw Plate

1 Vert. Vise Jaw Limit Rod

1 Outer Stock Support Trip Catch Stud

L-67

L-077-S

/ L-0I5-S

L-014 -S

Miscellaneous Parts

H-3

H-4 H-l 1 H- H-

H-15 H-16 H-l 7 H-18 H-19

H-20 H-21 H-22 H-24 H-25 H-26-A

H-27 H-29 H-30 H-34 H-35

H-36 H-37

-H-39 H-40 H-4

H-43 H-44 H-4 6

CS 1043X1 Schatz Bearings Stock Roller (61^

1 Cylinder Cap

Lift Control Piston

1 Lock Dog

1 Trip

1 Lift 1 Oil Tank

1 Disc for Mtg. Oil Pump 1 Feed Control Lever

1 Lift Control Bushing 1 Feed 6t Return Piston

1 Valve 1 Release Control Lever

1 Feed Adjusting Lever

1 Puralator Cover I Plate for Core on Oil Tank 1 Pressure Control Valve

1 Feed Control Valve

2 Backing Bar Clamp Spring Plug

1 Pump Shaft Housing Extension 1 Piston Rod Water Packing Nut 1 Cylinder Cap Bottom

1 Control Dog 1 Piston Rod Packing Gland

1 Trip Deg Spring Bracket

No. 148 Diamond Chain Conveyor Chai^^l

Dog

Feed Control Valve

Oil Tank Cover

Lift Control Cover

Piston

Rod

Water Guard

Pump Spacer

Starting Lever Hub

Puralator

L-080

L-68

L-67

Description

U" Clamp

Body

x' C--

Page 5

SCALE K-

/ NOTCH I « 80 . 5*240

/ ' 2* 120 1 6-200

.STARTING LEVER H-024

THE UP AND DOWN MOVEMENT OF THE SAWFRAME CAN BE EASILY CONTROLLED BY THIS LEVER

WHEN SAWFRAME GUIDE WITH TRIP ROD. H-017, AT COMPLETION OF CUT, THt LOCK DOGS ARE RELEASED RETURNS UPWARD IN CASE THE FRAME RETURNS BEFORE

DOWNWARD UNTIL THE DESlREO R

SAWFRAME GUIDE

H-040 H-039;

H-064-

H-016

—

H-12

-H-037

H-082 -

H-017 TRIP ROD

SAW BLADE COMPLETELY COTS THROUGH

K NUT ON TRIP ROD. H-017, AND TURN SE

V-x-

fP(\ ,^-^H-OI2

liA cC

©A

Kim

Z_L

H-03 / >

H-OI

, X-6, COMES IN CONTACT

____

'X-0II4

H-43

H-25

(

ctp

AND

SAWFRAME GUIDE

ESULTS ARE O

THIS NUT GUIDES TRiP ROD, H-017, AND

SHOULD BE SNUG ENOUGH AT ALL TIMES

TO PREVENT THE SOLUBLE OIL FROM

SEEPING THROUGH CARE SHOULD BE TAKEN THAT THE TRIP ROD IS FREE ENOUGH TO RETURN UPWARD AT THE TIME WHEN SAWFRAME IS AT ITS FULL HEIGHT, TO ALLOY/ TRIP DOG TO FALL INTO PLACE. THUS STARTING THE SAV/FRAME DOV/N- u-osn'l- WARD FOR NEV/ CUT FAILURE OF TRIP TO RETURN V/ILL CAUSE THE MACHINE TO THROW OUT AND RETURN UPWARD DURING CUT

NOTE IF LOCKNUT BECOMES LOOSE AND FEED CONTROL VALVE GETS OUT OF AD JUSTMENT, RESET BY TURNING SETSCREW UNTIL SLEEVE EDGE IS FLUSH V/iTH EDGE OF VALVE BODY BE SURE TO TIGHTEN LOCKNUT AFTER SETT|JSIG NOTE SET V/ITH FEED ADJUSTING LEVER AT POSITION NO 9 ON SCALE 'K'

OSEN

SCREW

BTAINE

-039 STUFFING NUT

FEED

PRESSURE CONTROL VALVE

‘

H-02S

-------------

THE

ROD

>1-058

[ )

Jh-057^,3 Vr\x-ono

H-030'

flush

SECTION

A-A

H-15

H-051 - PISTON -J



-026

ARCH X-4

H-014 H-028 \

H-027\\ v

H-Q79 N \X

'■ SAWFRAME.

. ' GUIDE >

\\ X-6 1

H-26A

NOTE - MARK INDICATED ON PlSTON, H-

02, SHOULD BE ONE-HALF INCH FROM EDGE OF CYLINDER AS WHEN CAM

3*160 j. 7*320

4*200 • 8*360

9*400

80 LBS APPROX

H-27 FEED ADJUSTING LEVER H-023

'B' FEED PRESSURE VALVE

CONTROLS PUMP PRESSURE

TO ADJUST APPLY SOCKET WRENCH

AND TURN TO THE RIGHT TO IN CREASE, OR TO THE LEFT TO DECREASE PRESSURE RUN MACHINE

AT LOW SPEED. ADJUST VALVE UNTIL GAUGE 'A SHOWS 140 LBS

BLOCK

;

rrri ' H-40/ S' 'A' F^D

irrl

ri ii—I • / f \WHEN RUNNING AT LOW

H-2 2

H-44M

chh33o

AT HIGH POSITION.

)

LBS APPROX

4f0

) \ MAXIMUM PRESSURE 1

.0S0G

\0'

SHOV/N,

NOTE -

RESET,

FEED ADJUSTING LEVER IN POSITION NO I, ALSO PUT BLOCK UNDER THE SAW FRAME TO STOP THE DOWNWARD MOVEMENT OF SAWFRAME THEN BACK OJT SET SCREW M' AND ADJUST SET SCREW 'G' UNTIL PROPER LIFT IS OBTAINED WHICH IS APPROXIMATELY 3/32 OF AN INCH BE SURE TO

TIGHTEN LOCKNUT AFTER SETTING PROCEED TO

ADJUST SET SCREW 'M

APPROXIMATELY .050

THIN-WALLED STOCK IS ENCOUNTERED, SUCH AS RAILS,

l-BEAMS, THE BLADE NOTE • REMOVE BLOCK WHEN ADJUSTING SET SCREW 'M'

0128



pressure gauge

TO FILL HYDRAULIC FEED TANK,UNSCREW PLUG AND FILL TO OIL

GAUGE LEVEL

THE VACUUM TYPE THE OIL IS DRAWN FROM THE TANK INTO THE PURALATOR AND PASSES THROUGH THE SCREEN, H-040 CARE SHOULD BE TAKEN AT ALL TIMES TO SEE THAT SCREEN IS CLEAN AND THE COVER IS AIR TIGHT THIS IS VERY IMPORTANT AS AiR LEAKING INTO

THE COVER V/ILL CAUSE PRESSURE TO DROP, AND A ClOGGED SCREEN V/ILL CAUSE FEED UNiT TO BECOME SLUGGISH.

40 LBS

F' OIL DRAIN PLUG

TO DRAIN OIL OUT OF TANK OUT PLUG AND INSERT SHORT OF PIPE LONG ENOUGH TO REACH A CONIAINER AND START MACHINE RUNNING \\ r UNTIL OIL IS COMPLETELY DRAINED BE SURE TO REPLACE PLUG BEFORE FILLING

0129

H-06

CRANKSHAFT

>1-07

X-Olll

. BACK

PIECE

PURALATOR

WITH

W-IO-S.A.E MOTOR OIL THE PURALATOR IS OF

LIFT

M-PREDETERMINED FEED ADJUSTING SCREW

H-054

H-4 H-04-

H-30.

H-29-

v J

RUN MACHINE AT MEDIUM SPEED WITH

‘ UNTIL DEPTH PER STROKE IS

AND

TUBING; IT WILL PROLONG THE LIFE OF

CONTROL ADJUSTING SCREW

H-35

/,Z‘0U2^

SECTION -B-B

THIS IS VERY EFFICIENT WHERE

H-OSl

.H-20

/H-14

L-50 L-49

-L-48

-----

H-05

H-l 7 H-41

H-39 \

,L-0I

L-103

H-011 1

tock

eed

leeder

pen

Cyl. L89

Control V

eed

Control

alve

tarting

^4$

alve

ever

6-D HYDRAULIC FEED UNIT OPERATING INSTRUCTIONS

tock

auge

alve

L-//4

/III L

eeding

xhausting

umber

losed

ines

ank

losed

ise

alve

ever

L-66

tock

F^7Tr

L60

auge

osition

Cyl.

L-.75j^

ump

. J)

B E

xhausts

— L

ines

(j) Line N

Ftpe Cyl

tock

auge

al ve

74 O

L-66

tock

auge

Cyl.

3-v

was

LV£ ^

ump

his

hen

auging

L-60

osition

ine Felds Only

tock Cones

ontact

nit

pen

■ff

tock

losed

eeo

Cyl. b89 r

eed

V®

7-D SCHEMATIC DIAGRAM FOR 6

ontrol

ai ve

. Lr66 _Sj9£kJSau6eV

tarting

. b

alve

ever

L~60

tock

auge

ydT

rip

r=*

fi?£3SURE

osition

” AND 9" HYDRAULIC BAR FEED

Cyl.IzTCFj^

alve

life:

ump

LS6

alve

bH4 O

pen

tock

eed

BLEEDER

Cyl. L~89

ontrol

hl°^NaxSL'7^a T*'r*LveL-%

ontrol

alve

Page 6

Continued

from

Page 3

. „•

the base of the machine by centrifugal pump and drains back. A Blanchard Automatic Pulsatpr'^lubricating system for all bearings can be furnished in place of the

standard wick feed oilers on any High Duty Machine.

FEED OIL PRESSURE

Use a light feed on new work until the proper feed pres sure is determined. Adjust the feed pressure by feed adjusting lever #H-27, on scale K, from 1 to 9, according to the size and kind of blade and work. (See diagram 6-D,

at the left.) Positions 1, 2, and 3 will take care of lighter blades, light wall tubing, and other small work. Positions 4, 5, 6, 7, 8, and 9 are for larger work and a heavier blade.

Maximum oil pressure on Gauge "A" should be 140 lbs., when machine is running in low speed. Be sure that

feed unit is filled to oil gauge level with W10 SAE motor oil. Purolator screen should be clean at all times, and

extreme care should be taken to replace the cover to form an air tight seal. This is very important. Air leak age at the cover joint and a clogged screen will cause feed unit to become sluggish and pressure will drop.

(See diagram 6-D, page 6.)

FEED OIL PRESSURE FOR AUTOMATIC BAR

FEED

Maximum

oil pressure on conveyor pressure valve "E" should be 90 pounds. To adjust pressure on Gauge "E", start machine, and while machine is running with a light feed pressure, and vise closed on the work, set the feed pressure on gauge "E" by adjusting valve.

"D". (See

diagram 8-D, page 7.)

SETTING OF AUTOMATIC BAR FEED

(Diagram 8-D, page 7.)

1—

Height gauge collar //

1-0148, should be set so it will stop the saw frame carrying the saw blade about above work. Height gauge collar L-0148 and L-0147 must be set to synchronize.



2—



Then set lift rod adjusting collar, //L-0147 so that

control arm #L-60, on the valve shown on diagram below, will be up to its extreme height, arm, when properly set, will stop at the gauge point set at the factory, when the blade is at its extreme height, or Yz" above the work.

3— It is

very important that instructions jfl and #2 carefully followed. Machine will then perform its cycle properly and smoothly.

4— —

Set the stock gauge to proper height so it will touch the upper half of the work. To adjust stock gauge closer or farther away from the blade, loosen stock gauge lock nut #L-0154 and turn gauge adjusting tumbler #L-0153 to adjustment required. Lock it

again with lock nut #L-0154.

5—Movable vise jaw #475 should be placed about.

away from the work when in the released position. This adjustment can be made by means of vise adjust ing

6—Engage clutch on conveyor by pushing in hand

7—When required to operate carriage

screw #L-080. (See upper detail diagrams

wheel, //L-47. (See upper detail diagram page 4.)

manually, disengage clutch by pulling out hand

wheel, //L-47.

Control

are

page 5.)

on conveyor



CONTROL

VALVE

L-60

LLV

CONTROL VALVE LEVER I -SO

liO I-

-,v

POSITION.OL FEEDifwG ' L'NE NO l. TO STOCK PEED CYLINDER L-89 AND STOCK GAUOE CYLINDER L-7S ALSO V EXHAUSTIf/S Lif-TS NO 2 4 NO 3 fJO 2-

POSitON. O

LINE NO 2.

TO FEED START,NO CYLINDER

L-71 ALSO FEEDING L'NE NO I 4 NO 3 NO

3- POSITiCN. NO EXHAJST,

STOCK FEED CYLINDER L-6

3. TO VISE CYLINDER L-C6 ALSO NO LINES NO I & NO 2.

WHEN CONTROL VALVE LEVER L-60

>5 IN POSTON f.O I TH-S CYLINDER FEEDS STOCK FORWARD 70 GAUGING UNIT TO BE GAUGED FOR NEXT CUT

TRIP ROD LOWER

H-C62 - H-05-1

”

O' ^

nL-6I

TPRC.JGH

FEEDING THROUGH

FEEDffG THROUGH LffC

'jf^

1 -

.Irrr,..H'-.t

.LOCK DOC CATCHES

>”•

\ c

V \

■©

. ~

-L-017S

lock

■

.....

sSSi

PRESSURE

** N

N^rrs

INCREASE

FOR

PRO? SSURE S

- i:

ShL

'WW

LEVER L- 61 AND L-GO

MULT STOCK SUPPORT WHEN LEVER L-60 IS IN NO 3 POSITION. THIS CYLINDER KXDS

L022 S IN POSITION UNTIL COM-

/PLETION Of-

—

/ AND DUMPS CCFTV PfKES

, :

hhh

L-093

II L . V.Hc

N OIL IS FED INTO V . HtDRAH.C TRP'JlLVE f , TY^E PS TO; TOOL 033

* f.VWES CUT ro CCNTAD Vi , L 62

PONT D' AND

RatASCS CCfiTROL VALVE

...........

- .LE.ER L60 TO DROP NTO POSITION NO 2

H II

H-oie

VISE CYLINDER I-fifi

WHEN CONTROL VALVE LEVER • L-60 IS IN NOG POSITION THIS I CYLINDER

CLAMPS

DURING

THE

CUT

- - rm.- - ------

L-014 8

> 0.)

STOCK :

T'-'l. M

►f!i:

............

> ! !41_J

------

l\S! H/WHM

f i

------

. T! L-0147

i L»i

x-e-L

L-042 L-0S6. :

FEED UNIT STARTING SHAFT" ’ " >

FEED STARTING CYI I -

WVCN CONTROL VALVE V .

LCVERISNN02 POSTON 1 . . (•-

THIS CYLINDER ENGAGES .' • i LOCKDOCS. WHCH STARTS l J ‘ THE F£E0 UNIT CfCRATING, TO B»NG THE SAW B^ADE

C/?.‘.U

to ri

crJ-1

R STor K

L-78 - ; : J

L-"6

: °v

TV"

'-60

L-91

...

'.17

;

L-74

CONTROL

VALVE LEVER

CYL

CUI'.TTjEN RELEASES

L-II2 GAUGING BRACKET

\ HYCRAULIC TRIP VALVE L‘96

. .

Q5 SmUTOFr VALVE

PRESSURE UN£

EXHAUST-

1 d

..lefi

U; -

■====

STOCK GAUGE CVL L-7S WHEN LEVER fJO I CYL.LOVES CHUONG/V

-60 IS

FOS1T.CN

THIS

CONTROLS PUMP PRESSURE TO AD-

-UST. APPLY SOCKET WRENCH AND LOOSEN LOCK NUT. THEN TURN- SET SCREW TO RiCHT TO AND TURN SET SCREW TO LEC7 TO

DECREASE

ER ADJUSTLtNT. CONVEYOR PRES C-ALO£"r.St^D-R£Ap 9Q LB

•V

8-D ASSEMBLY OP AUTOMATIC HYDRAULIC BAR FEED SYSTEM

Page 7

•^v

MOUNTING OF SAW BLABES

. 1—Place pins #0103 in blade and blade holder. (See

diagram 1-D, page 2.)

2—

Adjust headless set screws in^blade clamps #0101 so that clamps lay parallel ■faith the blade.

3—

Take up slack on blade pins #0103 by adjusting screws X-064.

4—

Clamp blade>firmly with clamps #0101.

5—

Fully tension blade by adjusting screws #X-

6—

Adjust backing plate X-032. Be sure that a space is left of about 1/32" between this backing plate and

the blade.

SHIFTING GEARS

Do not shift gears when machine is in motion. To shift gears, stop the machine and pull stop plunger 7/0120 out

■0! slide bar guide #0118, by pulling on plunger knob #126. (See diagram 1-D, page 2.) Then move plunger knob to hole designating speed desired. To ease gears in mesh, turn lower drive shaft slightly by turning on gear aligner /?X-60 on drive pulley side.

STARTING MACHINE

Follow all of the instructions in setting of automatic bar feed, when starting machine. Push on start push-button which is located in front of machine, and pull up on starting lever H-024. (See diagram 1-D, page 2.) To stop machine merely push the stop push-button.

Remove puralator cover #H-30 and lift out puralator screen #H-040 to clean it. (See diagram 6-D, page 6.) In placing the screen back to place the spring above it to keep the oil from lifting the screen up. In replacing the cover on the puralator,

care must be taken to seal it tightly.

Close veyor control valve #L-28 to operate machine manually.

(See upper assembly, page 5.) Disengage clutch on

conveyor by pulling out hand wheel.

Push start-button to start or stop the machine.

Tighten vise by means of tightening on vise screw with crank which is provided for this purpose.

Then engage feed by raising up on the starting lever.

All the mechanical functions in a full cutting cycle of

a Peerless High Duty Power Saw are summarized here

for your guidance: At the outset care should be taken to see that the saw

blade clears the work. The holding vise should be opened

just enough to allow stock to feed through freely.

TO CL£AN OIL PUP.OL

in the puralator it is necessary

TO OPERATE MACHINE MANUALLY

conveyor shut-off valve which is located

CHECKING A COMPLETE CYCLE

ATOR

064.

on con-

The stock gauge should be set for the size of stock to be cut as shown on page 7, diagram 8-D.

To set the machine to bring the saw blade closer to the work, when less than 6" stock is being cut, lower the collars on to the second or third notch to suit the size of stock being cut. Care should be taken to see that these two collars synchronize. In other words, when collar #L-0148 for height gauge rod is lowered to #3 notch, it is necessary that collar #L-0147 for valve control rod be lowered also to //3 notch. This is absolutely necessary to permit the control valve to function properly. The first notch is for 6" stock.

After completing the cut, the saw frame carrying the saw blade returns upward.

With valve lever //L-60, has been lifted to its //I position. This opens the ports, both to the stock gauge cylinder and to the feed cylinder, and discharges the oil from the vise cylinder which releases the vise clamping the work.

The stock gauge cylinder piston 2od, #1-047, then pushes the gauging bracket #1-112 up to the finished pad at point

"A".

position for gauging the stock. The stock, when moving forward, must be clamped securely in the conveyor carriage, .so that when it contacts the stock gauge rod at point "B" it closes the gap at point "C". (See diagram 8-D, page 7.)

The pressure contacts at permit flow of oil through line jj4 to

//L-96. The oil pressure then forces the trip cylinder piston rod forward until it contacts trip catch L-62 at point "D", allowing the control valve lever L-60 to drop to #2 position. This automatically opens the ports to. the vise clamping cylinder which clamps the stock securely. The feed starting cylinder port is now open allowing the piston rod, L-037 to push forward lever //L-73, which is

attached to the feed unit starting shaft. This allows trip dog to drop into #3 position. (See diagram 7-D, page 6.)

This engages the feed unit and starts the saw frame carry ing the saw blade into the work.

At this point the gauge cylinder and the stock feed cylinder are exhausting. This allows the feed rack to return to position for another stroke and the stock gauge rod to move back out of the way to allow stock which is cut to drop off.

When the trip dog falls into position in the feed unit, it pulls lever L-61 back, allowing the control valve lever to drop to the #3 position and starting cylinder piston to return to its neutral position by opening the exhaust port. The trip dog releases when the saw frame guide contacts the trip rod, thereby disengaging lock dogs, and allowing the feed unit to return the saw frame upward.

When ordering renewal High Duty Hydraulic Saw in any detail, please be sure to mention the size of the

Extra copies of this manual may be obtained at 25c each.

the

height gauge rod and the control valve rod

the

saw frame now

This movement brings the stock gauge rod into

its

starting

point "C" open valve #L-114 and

parts, or

unit and the machine serial number.

position, the control

hydraulic trip valve

discussing your

Peerless



•

}

rorm C. O. M 6

PEERLESS MACHINE COMPANY

RACING, WISCONSIN

Pig. U. S. A.