PeerlessBoilers 63-03L, 63-03, 63-04L, 63-04, 63-05L User Manual

USER’S INFORMATION MANUAL

S

ERIES

63/64™G

AS

B

OILERS

TO THE INSTALLER:

This manual is the property of the owner and must be affixed near the boiler
for future reference.

TO THE OWNER:

This boiler should be inspected annually by a Qualified Service Agency.

TO BE COMPLETED BY THE INSTALLER

Service Agency Phone No.

Address

Boiler Model No. Serial No. Date of Installation:

If the information in this manual is not
followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.

– Do not store or use gasoline or other

flammable vapors and liquids in the
vicinity of this or any other appliance.

– WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your
building.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the
gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the fire department.

– Installation and service must be

performed by a qualified installer,
service agency or the gas supplier.

– Ne pas ranger ou utiliser de la gazoline ou

d’autres liquides ou gaz inflammables à
proximité de cet appareil ou d’un autre du
même type.

– QUE FAIRE SI VOUS DÉTECTEZ UNE

ODEUR DE GAZ

• Ne pas tenter d’allumer l’appareil.

• Ne toucher à aucun interrupteur
électrique ; n’utiliser aucun appareil
téléphonique dans l’immeuble.

• Contacter immédiatement votre fournisseur
de gaz à partir du téléphone d’un voisin.
Suivre les instructions données par votre
fournisseur de gaz.

• S’il est impossible de rejoindre le
fournisseur de gaz, appeler le service
des incendies.

– L’installation et l’entretien doivent être

effectués par un installateur qualifié, une
société d’entretien ou le fournisseur de gaz.

PB HEAT, LLC

131 S. CHURCH ST • BALLY, PA 19503

TT8067 R3 (11/14-3M)

Printed in U.S.A.

©2014 PB Heat, LLC. All rights reserved.

WARNING

Négliger de suivre ces instructions à la
lettre pourrait provoquer un incendie ou
une explosion causant des dégâts
matériels, des blessures ou la mort.

MISE EN GARDE

2

Basic Operation

Service on this boiler should be undertaken only by trained and skilled personnel from a
qualified service agency.

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the
electrical supply to the pump. Instead, shut off the gas supply at a location external to the
appliance.

Do not use this boiler if any part has been under water. Immediately call a qualified service
agency to inspect the boiler and to replace any part of the control system and any gas control
which has been under water.

A. General. This water boiler is a natural draft appliance and is equipped with controls for proper

operation. All controls must be in proper working order. Contact a qualified service agency to provide
annual maintenance as specified in the Installation, Operation and Maintenance Manual.

B. Control Locations. See Figure 1 for Control and Safety Device Locations.

1a. Limit (Steam Boiler). An electrical device that automatically interrupts the boiler operation when

the steam pressure exceeds the “CUT IN” pressure plus the differential (1 to 5 psi). Maximum
Pressure setting is 14 psig. The set point is usually less than 5 psig.

Original equipment with this boiler is a Honeywell PA404A1009. Boiler operation is interrupted
when the steam pressure exceeds the the “CUT IN” pressure plus the differential. Boiler operation
resumes automatically when the system pressure falls below the “CUT IN” pressure.

1b. Limit (Water Boiler). An electrical device that automatically interrupts the boiler operation when

the water temperature exceeds the set point. Maximum temperature setting is 220°F.

Boiler operation is interrupted when the water temperature exceeds the set point. Boiler operation
resumes automatically when the water temperature falls to approximately 15°F below the set point.

1c. Limit Control may incorporate a low water cut-off feature that will interrupt boiler operation upon

loss of water in the boiler. If the low water cut-off function is activated to interrupt boiler operation,
follow the instructions TO TURN OFF GAS TO THE APPLIANCE (see Figures 3-5) and contact a
qualified service agency.

2. Flame Rollout Switch (FRS). An electrical device that automatically interrupts the boiler operation

when excessive heat is present in the combustion area. The control is a thermal fuse device that
will require replacement if it is activated. If the control has been activated to interrupt the boiler
operation, do not attempt to restart the boiler. Contact a qualified service agency.

3. Blocked Vent Switch (BVS) An electrical device that automatically interrupts the boiler operation

when there is a blockage in the vent pipe or chimney. The control is located on the side of the draft
hood and is a manual reset device. If the control is activated to interrupt operation of the boiler, do
not attempt to restart the boiler. Contact a qualified service agency.

WARNING

CAUTION

3

4. Pilot. The pilot provides an ignition source for the main burners. Your boiler has either a standing

(continuous) pilot or an intermittent (spark ignited) pilot. The standing pilot should always be lit
while the intermittent pilot ignites only when there is a call for heat and extinguishes when the call
for heat ends. See Figure 6.

5. Gas Valve. The gas valve monitors pilot flame and regulates gas flow to the burners and pilot.

6. Safety Relief Valve. A mechanical device that protects the boiler against excessive pressure. The

safety relief valve can discharge a large amount of steam or hot water – the installer should
provide piping to discharge water near the floor close to a floor drain. If the safety relief valve
discharges water, follow the instructions TO TURN OFF GAS TO APPLIANCE on the Lighting
Instructions affixed to the inside of the removable front jacket panel (see Figures 3 through 5 for
typical lighting instructions), and contact a qualified service agency.

C. Lighting Instructions. Instructions to place the boiler in operation and to turn off the boiler are shown

on the Lighting Instructions Label posted on the inside of the front jacket panel of the boiler. Typical
lighting instructions are shown in Figures 3 through 5.

Figure 1: Control Location