Pedal Pals All models QUICK ASSEMBLY GUIDE

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QUICK ASSEMBLY GUIDE
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CONTENTS
FITING THE FRONT WHEEL
...........................page 8
WARNINGS
BOX CONTENTS
FITTING THE HANDLEBAR
FITTING THE SADDLE
FITTING THE MUDGUARD
...................................................page 2
............................................page 3
....................................page 5
.............................page 4
.............................page 6
FITTING THE STABILISERS
FITTING THE PEDALS
FITTING THE BASKET
FITTING THE REFLECTORS
FINAL CHECKS
.............................................page 13
.............................page 9
...................................page 10
...................................page 11
...........................page 12
WARNINGS
Always check that brakes work before each use - failure to set brakes correctly may result in serious injury or even death.
Ensure all nuts / bolts / screws are securely ghtened and checked before use. Recommended torques (ghtness levels) are
available in the owners manual.
Check bike regularly for signs of damage. Do not use again unl repaired.
Keep your bike in good condion by cleaning off dirt, keeping it well maintained and storing in a dry place.
Always wear a helmet that meets the latest safety standards and make sure you follow the manufaterer’s instrucons.
OUR CUSTOMER HELPLINE ON 0161 813 1745
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BOX CONTENTS
Please check contents of box carefully. If there are any parts missing please contact 03300 904 404 in the first instance where they will be able to assist you with replacements. Below is a list of parts you should have.
Instrucon Manual
Rear Reflector (Red)
Frame Assembly Front Wheel
Bar Assembly
(aached to frame assembly
via brake cable)
Basket Front MudguardBasket Straps x 2
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with wheel disc
Saddle Assembly
Stabilisers x 2
Front Reflector (White)
R
L
Pedals x 2
(make sure you have an
‘L’ and an ‘R’ as shown)
Spanner Allen Key
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TOOLS NEEDED
1.- FITTING THE HANDLEBAR
Insert the handlebar into the frame. If
A
necessary loosen the stem bolt at the top of the handlebars and stem to allow the wedge
nut to move freely. Make sure the minimum
inseron mark is not visible once this is fied.
The handlebar must be inserted beyond this point.
MINIMUM
INSERTION
MARK
BIKE FRAME
HANDLEBAR
TOP VIEW
FORK
BOLT
The handlebar must be straight. Align this with the fork by
B
looking downwards at it. The brakes must be facing the front of the bike. Use the spanner to ghten the bolt on top of the
handlebar stem. Do not fully ghten unl the end as you may need to adjust the height.
Front of bike
BRAKES
Rear of bike
SPANNER
Front of bike
Rear of bike
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TOOLS NEEDED
2.- FITTING THE SADDLE
Insert saddle into frame. Make sure the minumum
A B
insertion mark is not visible once this is tted. The saddle must be inserted beyond this point
SADDLE
FRAME
MINIMUM INSERTION MARK
SPANNER
Using the spanner provided, lock the seat in posion by turning bolt in a clockwise direcon. Do not fully
ghten unl the end as you may need to adjust the height.
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TOOLS NEEDED
3.- FITTING THE MUDGUARD
Unscrew the nut to the rear of the fork
A B
which holds the brake by turning anti-clockwise using the spanner provided, and remove the nut and washer. Make sure the brakes stay in
place
REAR TOP OF FORK
Replace washer then nut and tighten
C
using spanner provided.
Feed the mudguard front first through the rear of the fork, pacing the sloed plate over the protruding bolt.
REAR
SPANNER
REAR OF FORK
FRONT
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TOOLS NEEDED
4.- FITTING THE FRONT WHEEL
You will need to release your caliper brakes to
A
install or replace a wheel, slightly loosen the cable pinch bolt. Turn it an-clockwise with the spanner provided as shown. This will open up the break pads so the wheel fits through.
Turn the bike upside down. Loosen the nuts on the
B
front wheel axle by turning an-clockwise - you need enough thread showing on the axle so the
wheel slots easily onto the fork. Make sure the
locking washers are on the outside of the fork as
shown.
LOCKING WASHER
SPANNER
NUTS
AXLE
FORK
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Locking washers must be posioned correctly in this step:
C
Place the pointed side of the locking washer into the
hole on the fork. Make sure the gap between the wheel and the fork is equal on both sides.
Tighten the nut with the spanner provided.
Once the wheel is in place and ght, turn the bike the right way up
D
and squeeze the brake arms together unl there is a 1 - 1.5 mm gap betwen the brake pads and the rim. Both sides should be equal. Whilst holding in place you then need to pull the brake cable ght, and ghten the cable pinch bolt by turning clockwise using the spanner provided as shown.
CORRECT BRAKE & WHEEL FITTING IS VERY IMPORTANT FOR YOUR SAFETY
THE PIN ON THE LOCKING WASHER MUST BE PLACED IN THE HOLE.
IF YOU HAVE ANY PROBLEMS THERE IS MORE INFORMATION IN THE USER MANUAL
FAILURE TO CORRECTLY SET THE BRAKES MAY RESULT IN SERIOUS INJURY
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TOOLS NEEDED
4.- FITTING THE STABILISERS
Remove the outer nut and washer from each side of the back wheel by turning an-clockwise using the spanner provided
i
Place the bracket over the thread ensuring the tabs lock in the dropout, followed by the stabiliser, the washer and the nut.
ii
Tighten the nut by turning clockwise unl it is finger ght. Repeat for the other side.
iii
Once both stabilisers are finger ght, ensure they are both around 5mm from the ground with the bike vercal. This is to
iv
ensure that if the bike goes over uneven ground the rear wheel won’t be lied of the ground causing it to lose tracon.
Tighten both nuts by turning clockwise using the spanner provided
v
SPANNER
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TOOLS NEEDED
5.- FITTING THE PEDALS
To fit the pedals correctly, you must posion them the correct way around and screw them on in the right direcon:
Sckers indicate the le and right pedal. If these have dropped off, look at the end of the thread where it is imprinted.
i
ii
The correct pedal needs to be aached to the matching side of the bike i.e. le pedal to le side and right pedal to right side.
iii
IMPORTANT! Pedals need screwing in opposite direcons so they don’t fall off in use. Le pedal is screwed in an-clockwise / Right pedal is screwed in clockwise. Tighten pedals with spanner provided.
LEFT
i
THREADS
L R
ii iii
L
R
SCREW ANTI CLOCKWISE
SPANNER
RIGHT
SCREW CLOCKWISE
PLEASE MAKE SURE YOU FIT THE CORRECT PEDAL TO THE CORRECT SIDE. FAILURE TO DO SO MAY RESULT IN CROSS-THREADING, WHICH CAN CAUSE IRREPARABLE DAMAGE NOT COVERED BY WARANTY
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6.- FITTING THE BASKET
Feed the straps under the top wire of the basket as
A
shown.
Wrap the straps around the handlebar and fasten
B
into slot as shown.
i
HANDLEBAR
ii
iii
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TOOLS NEEDED
7.- FITTING THE REFLECTORS
First fully release the securing screws as shown
A
(an-clockwise)
RED REFLECTOR WHITE REFLECTOR
Once these are in place, replace the screws and ghten by turning clockwise using allen key provided
C
Wrap the white reflector around the handlebar near the
B
centre, and wrap the red reflector in the same way around the saddle post.
HANDLEBAR
(Bell and White Reflector)
ALLEN KEY
SADDLE
(Red Reflector)
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TOOLS NEEDED
8.- FINAL CHECKS
You can now ensure your saddle and handlebars are at a comfortable riding position, and fully tighten. Always be
A
aware of the minimum insertion mark and make sure these are inserted beyond this point.
Check tyre pressures regularly. Recommended tyre pressures are clearly marked on the side of the tyre.
B
Check that all bolts and xings are tight and secure. You should do this before every ride.
C
D
Check functionality of brakes before every ride, you will nd out more about this in the user manual included.
IMPORTANT: ENSURE ALL NUTS / BOLTS / SCREWS ARE TIGHT
RECOMMENDED TORQUES IN OWNER’S MANUAL APPENDIX
PLEASE READ OWNER’S MANUAL BEFORE RIDING THIS BIKE
SPANNER ALLEN KEY
ALWAYS CHECK BRAKE FUNCTIONALITY BEFORE RIDING
This assembly guide is copyrighted to Avocet Sports Limited. Any reproducon, in whole or in part, is strictly forbidden without prior wrien consent.
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