Peco S150XT 05131501, S150XT 05131502 Operator's Manual

PECOPECO
PECOPECOPECO
P
P
DESIGNED TO FIT:
PTO GRASS
COLLECTION
SYSTEM
S150XT
2012-2013
MODEL #: 05131501
6.5HP BRIGGS & STRATTON VANGUARD
MODEL #: 05131502
900 SERIES BRIGGS & STRATTON
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0462
PECO GRASS COLLECTION SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION - - - - - - - - - - - - 5 1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5 1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - 5 2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5 2-2 Left & Right Frame Bracket Installation - - - - - - - 6 2-3 Rear Frame Bracket Installation - - - - - - - - - - - - 7 2-4 Muffler Guard Bracket Installation - - - - - - - - - - - 7 2-5 Outer Engine Mount Tube - - - - - - - - - - - - - - - - 8 2-6 Engine Mount Arm Installation - - - - - - - - - - - - - 8 2-7 Engine/Blower/Blade Assembly Installation- - - - - 9 2-8 Lower Mount Tube & Upper Frame Assembly Installation - - - - - - - - - - - - - - - - - - - 10 2-9 Top Assembly to Upper Frame Assembly Installation - - - - - - - - - - - - - - - - - - - 11 2-10 Hinge Kit Installation - - - - - - - - - - - - - - - - - - 11 2-11 Inlet Installation - - - - - - - - - - - - - - - - - - - - - - 11 2-12 Exhaust Diverter Installation - - - - - - - - - - - - - 11 2-13 Blower Cone Installation - - - - - - - - - - - - - - - - 12 2-14 Boot to Mower Deck Installation - - - - - - - - - - - 12
SECTION PAGE
2-15 Length Of Hose Adjustment - - - - - - - - - - - - - - 13 2-16 Upper Hose Installation - - - - - - - - - - - - - - - - 13 2-17Lower Hose To Blower Cone Installation - - - - - - 13 2-18 Lower Hose To Boot Installation - - - - - - - - - - - 13 2-19 Impeller Blade Removal/Replacement - - - - - - - 14 2-20 Weight Kit Installation - - - - - - - - - - - - - - - - - - 15 2-21 Installation/Removal of Collection Bags - - - - - - 16 2-22 Throttle Cable Installation - - - - - - - - - - - - - - - 17 Exploded Part Views and Assemblies - - - - - - - - - 18-20
III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - 21 3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 21 3-2 Operation & Tips On Mowing - - - - - - - - - - - - - - 21 3-3 Disengagement Of The Blower - - - - - - - - - - - 21 3-4 Unloading The Collection System - - - - - - - - - - - 21
IV MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 4-1 Maintenance Checklist - - - - - - - - - - - - - - - - 21-22
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - 22 5-1 Parts And Service Information - - - - - - - - - - - - - 22 Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 23 Torque Specifications - - - - - - - - - - - - - - - - - - - - - 24
Safety
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow
anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets darting into the area while operating.
5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
6. Do not attempt to operate your unit or mower when not in the driver’s seat.
7. Always stop unit when emptying the container.
8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before
removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. Mow across the face of slopes (not steeper than 10 degrees); never up and down the face of the slope.
10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes
when the container is empty.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any foreign object.
12. Wear ear protection if the noise level is offensive.
13. Wear eye protection to prevent debris from damaging your eyes.
2
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or
the vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS mow ACROSS the face of slopes and NEVER UP
and DOWN the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
Should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
CAUTION
!
Black letters on YELLOW
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS UNDER WARRANTY? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations.
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser.
ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS. Call PECO for Return Authorization. Damaged or broken parts other than engines or batteries, must be
returned to New PECO, Inc. 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must present evidence of the date of delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY. Engines and batteries attached to PECO products are covered under a separate warranty by the respective
manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION. All obligations of New PECO, Inc. under this warranty shall be terminated if products are altered or modified in
ways not approved by New PECO, Inc.
E. ACCIDENTS AND NORMAL MAINTENANCE. The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER. Neither New PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above, New PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE. The only remedies the purchaser has in connection with the breach or performance of any warranty on New
PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or consequential damages.
1. NO SERVICE CENTER WARRANTY. The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way.
4
Section I
Introduction and Description
1-1 Introduction
We are pleased to have you as a PECO customer. Your collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual.
NOTE: all references made to right, left, front, rear, top or bottom are as viewed from the normal operator’s position on the mower.
Section II
Preparation of Mower
2-1 Preparation of Mower
1-2 Description
The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also used for picking up leaves and in pre-season and post-season clean-up. The blower, mounted on the right side of the unit, is powered by Briggs & Stratton 900 Series or
6.5HP Vanguard. The blower draws grass clippings from the discharge area of the cutter deck back to the (3) - 4.0 cubic foot collection bags P#(G0003) at the rear portion of the mower frame. Once the bags are full with clippings, they can be released to make for easy dumping.
Remove the rear bumper and hardware from the mower frame. Refer to Figure 2-1b and page 6 of your Snapper Pro parts manual.
Figure 2-1b
Page 6 Snapper Pro
Parts Manual
Remove
Rear Bumper
and Hardware
5
2-2 Left and Right Frame Bracket Installation
Secure the left frame bracket P#(B0801) and right frame bracket P#(B0802) to the rear frame of the mower where the rear bumper was removed. Use the existing hardware from the rear bumper as shown in Figure 2-2.
Figure 2-2
Existing
Hardware
Existing
Hardware
Left Frame
Bracket
Existing
Hardware
Right Frame
Bracket
6
2-3 Rear Frame Bracket Installation
2-4 Muffler Guard Bracket Installation
Attach the rear frame bracket P#(B0803) to the left and right frame bracket using (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 nylon flange locknuts P#(K2038). Refer to Figure 2-4.
Figure 2-4
Left Frame
Bracket
Attach (2) muffler guard brackets P#(B0806) to the rear frame bracket using (1) 1/4”-20 x 3/4” HHCS P#(K1222) and (1) 1/4”-20 nylon flange locknut P#(K2014) PER BRACKET. Leave the hardware finger tight.
Secure both muffler guard brackets to the existing muffler guard, using (1) 1/4”-20 x 3/4” HHCS P#(K1222) and (1) 1/4”-20 nylon flange locknut P#(K2014) PER BRACKET. Tighten all hardware at this time. Refer to Figure 2-4.
(2) 1/4”-20
Locknuts
(2) 3/8”-16
Locknuts
Rear Frame
Bracket
(2) 3/8”-16 x 1”
Hex Bolts
(2) 1/4”-20 x 3/4”
Hex Bolts
(2) 1/4”-20
Locknuts
Muffler
Guard
(2) 1/4”-20 x 3/4”
Hex Bolts
Right Frame
Bracket
7
(2) Muffler Guard
Brackets
2-5 Outer Engine Mount Tube Installation
2-6 Engine Mount Arm Assembly Installation
Secure the outer engine mount tube P#(B3727) to the rear frame bracket using (2) 3/8”-16 x 3” u-bolts P#(K1432) and (4) 3/8”-16 nylon flange locknuts P#(K2038). Note: Leave the hardware finger tight until the engine blower blade assembly has been installed. Refer to Figure 2-6.
Figure 2-6
Outer Engine
Mount Tube
Insert the engine mount arm assembly P#(A0274) into the outer engine mount tube and secure with (1) detent pin P#(J0248). Refer to Figure 2-6.
(4) 3/8”-16
Locknuts
(2) 3/8”-16 x 3”
U-Bolts
Detent
Pin
Engine Mount
Arm Assembly
8
2-7 Engine/Blower/Blade Assembly Installation
Place the engine/blower/blade assembly on top of the engine mount arm assembly as shown in Figure 2-7a. Secure the assembly using (4) 5/16”-18 x 1-1/2” HHCS P#(K1157) and (4) 5/16”-18 nylon flange lock nuts P#(K2516) as shown in Figure 2-7b. Adjust the position of the outer engine mount tube so that the blower housing has at least 1” of clearance from the rear tire. Tighten the u-bolts on the outer engine mount tube at this time.
Figure 2-7a
Outer Engine
Mount Tube
Engine/Blower
Blade Assembly
Figure 2-7b
Engine Mount
Arm Assembly
(4) 5/16”-18 x 1-1/2”
Hex Bolts
(4) 5/16”-18 Locknuts
9
2-8 Lower Mount Tube and Upper Frame Assembly Installation
Position the (2) lower mount tubes P#(B0752) on top of the tabs located on the rear frame bracket. Secure each lower mount tube to the rear frame bracket using (2) 5/16”-18 u-bolts P#(K1098) and (4) 5/16”-18 nylon flange locknuts P#(K2516). Refer to Figure 2-8.
NOTE: Orient the lower mount tubes so that the top assembly mounting holes are aligned with each other, and perpendicular to the rear frame bracket.
Position the upper frame assembly P#(A1058) above the lower mount tubes as shown in Figure 2-8. Insert the upper frame assembly onto the lower mount tubes and secure using (2) 1/2” x2-1/2” clevis pins P#(K0133) and (2) hair pin clips P#(K0088).
Figure 2-8
Upper Frame
Assembly
Clevis
Pin
Hair Pin
Clip
(2) 5/16”-18 U-Bolts
PER BRACKET
(4) 5/16”-18 Locknuts
PER BRACKET
Lower Mount
Tube
10
2-9 Top Assembly To Upper Frame Assembly Installation
Position the top assembly P#(A1158) above the upper frame assembly as shown in Figure 2-9. Fasten the top assembly to the upper frame assembly using (2) 5/16”­18 x 2-1/2” HHCS P#(K0125) and (2) 5/16”-18 nylon flange locknuts P#(K2516). Leave the locknuts slightly loose, to allow the top assembly to open and close easily. Refer to Figure 2-9 for hardware location.
Figure 2-9
Top Assembly
2-11 Inlet Installation
Slide the inlet P#(V0025) into the hole on the bagger top until the inlet locks into place. The inlet should pivot 360 degrees about the hole in the bagger top. Refer to Figure 2-11.
Figure 2-11
Upper Frame
Assembly
(2) 5/16-18 x 2-1/2” HHCS
(2) 5/16”-18 Nylon Flange
Locknuts
2-10 Hinge Kit Assembly Installation
Assemble the hinge kit as shown in Figure 2-10, using (2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon flange locknuts P#(K2516), (5) 1/4” flat washers P#(K0037) and (2) swing arm brackets P#(ZT-0004). Place (1) vinyl cap P#(J0289) on the end of the hex bolts as shown in Figure 2-10. Leave the nuts loose enough to allow fluid movement of the top when opening and closing. When opened, the top should rest on the middle joint of the hinge allowing it to remain up.
Figure 2-10
Insert Inlet
From the Inside
of the Top Assembly
Inlet
2-12 Exhaust Diverter Installation
To prevent the engine exhaust from damaging the engine/blower/blade assembly, insert (1) exhaust diverter P#(J0282) onto the end of the muffler exhaust tube. Position the diverter so that the collection bags are not in the path of the exhaust. Secure the exhaust diverter with (1) exhaust clamp kit P#(X1064). Refer to Figure 2-12.
Figure 2-12
Exhaust Diverter
K1154
J0289
K2516
ZT-0004
K0037
Muffler
Exhaust Tube
Exhaust
Clamp Kit
11
2-13 Blower Cone Installation
2-14 Boot To Mower Deck Installation
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially thread the bolts into each of the two tabs located on the blower housing. Place blower cone so the two tabs line up with the bolts then tighten completely (Figure 2-13).
Figure 2-13
Blower
Cone
Blower
Cone Tabs
(2) 5/16”-18 x 2-1/2”
All Thread HHCS
(2) 5/16” Jam Nuts
Lift the grass deflector on the discharge chute. Insert (1) boot rod P#(B0348) through the outside set of mounting holes on the deflector bracket, as shown in Figure 2-14a. Secure the bot rod with (1) hair pin clip P#(K0099).
Install the aluminum boot P#(E1902) with the top inside surface of the boot flush to the top surface of the mower deck. Secure the aluminum boot to the boot plate using (2) 3/8”-16 x 1” carriage bolts P#(K1182) and (2) 3/8”-16 nylon flange lock nuts P#(K2038). Insert the bolts from the inside of the boot so that the threads are on the outside of the boot. This will prevent any grass clippings from collecting on the threads. Refer to Figure 2-14b.
Figure 2-14a
Boot Rod
Hair Pin
Clip
Figure 2-14b
Boot Plate
(2) 3/8”-16 x 1”
Carriage Bolts
(2) 3/8”-16
Locknuts
Aluminum
Boot
12
2-15 Length Of Hose Adjustment
The hoses in steps 2-16 and 2-17 must be cut to fit your machine. Follow steps 2-16 and 2-17. do not cut the hoses until you have tried to fit them on your machine. Remember that the hoses have to be long enough to adjust for the blower assembly’s movement as well as allow for enough clamping surface between the inlet, blower assembly, and the deck boot.
2-16 Upper Hose Installation
Slide a 6” hose clamp P#(J0060) onto both ends of the 6” upper hose (Figure 2-19). Then slide one end of the 6” hose onto the inlet. Make sure there is about a two-inch overlap between the hose end and the container inlet. Proceed to slide the opposite end of the 6” hose onto the outlet of the blower assembly. See (Figure 2-18) for details. Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet. Tighten the hose clamps.
2-17 Lower Hose To Blower Cone Installation
Slide a 8” hose clamp P#(J0080) over both ends of the lower hose. Then proceed to slide the lower hose onto the blower cone. Tighten the hose clamp. The assembly should look like Figure 2-18.
2-18 Lower Hose To Boot Installation
Take the unattached end of the lower hose and slide it over the circular end of the boot. Use the lower hose clamp to secure the hose to the boot (Figure 2-18). Tip: Before securing clamp rotate hose counter-clockwise (away from yourself) approximately 1” to aid in retaining boot to mower deck.
Figure 2-18
Plastic
Top
Upper
Hose
Blower
Outlet
Inlet
Hose
Clamp
Hose
Clamp
Blower
Cone
Lower
Hose
Boot
13
2-19 Impeller Blade Removal/Replacement
To gain impeller blade (#1) access, first remove the blower cone (#2) from the blower housing, located on the PTO assembly P#(A1821), by removing two blower cone bolts and nuts (#3). Next, remove the blower housing front (#4) by removing seven bolts and nuts (#5) around the outer housing edge. Refer to Figure 2-19.
To Remove: First, remove one 3/8”-16 x 1-1/2” HHCS P#(K1211) (#6), one taper-lock bushing washer P#(K0278) (#7) and one spacer bushing P#(S3242) (#8) from the taper-lock bushing (#9). See Figure 2-19. Next, remove two 1/4”-20 x 1” HHCS (#10) and place them into the threaded holes (#11) of the taper-lock bushing P#(S4302). Last, gradually thread each bolt evenly into the taper-lock bushing, forcing the blade to break-away from the taper-lock bushing.
Figure 2-19
4
3
Tips on removing impeller blade;
1 - Try carefully hitting the base of the impeller blade (#1), between each vein (#12), with a rubber mallet to loosen the taper-lock bushing hold. 2 - Spray break-free lubricant into the surrounding areas of the taper-lock bushing (#9) and repeat Tip 1.
To Replace: First, place the impeller blade (#1) over the drive shaft (#13). Next, slide the taper-lock bushing (#9) on to the drive shaft and into the impeller blade, aligning the non-threaded holes (#14) of the taper-lock bushing to the threaded holes of the impeller blade. Then, fasten by using two 1/4”-20 x 1” HHCS (#10), one spacer bushing (#8) one taper lock bushing washer (#7), and one 3/8”-16 x 1-1/2” HHCS (#6). Torque all bolts to the specifications located in the chart towards the back of this manual. Last, rotate the impeller blade to ensure that the blade is clear of contact on all sides of the blower housing.
5
5
2
3
12
9
8
13
10
7
6
Taper-Lock Bushing
9
Enlarged View
1
14
11
14
2-20 Weight Kit Installation
The collection system requires that a weight kit is installed to the front of the mower to counter-balance the weight of the collection system, when filled with debris.
NOTE: The weight bracket is secured to the caster mower frame, then the weight is added to the weight brackets. It is recommended that two people perform this procedure. If another person is not available, use a rolling hydraulic floor jack to keep the weight into position while you secure the weight to the weight bracket.
Attach the weight bracket P#(B0523) to the front frame of the mower using the existing holes. Secure the weight bracket using (2) 1/2”-13 x 1” HHCS P#(K1231) and (2) 1/2”-13 nylon flange locknuts P#(K2012). Refer to Figure 2-20a.
Figure 2-20a
Position (1) weight bar P#(B2220) on top of the weight bracket as shown in Figure 2-20b. Center the weight bar on the weight bracket and secure using (2) 1/2”-13 x 4­1/4” u-bolts P#(K0331) and (4) 1/2”-13 nylon flange locknuts P#(K2012).
Weight Bracket
Figure 2-20b
(2) 1/2”-13 x 1” Hex Bolts
(2) 1/2”-13 Locknuts
Weight Bar
(2) 1/2”-13 x 4-1/4” U-Bolts
(4) 1/2”-13 Locknuts
15
2-21 Installation/Removal Of Collection Bags
IMPORTANT!
To prevent bag wear, install (2) red plastic end caps P#(J0274), as shown in Figure 2-21a, on each bag ring before installing bags.
Figure 2-21c
Plastic Top
Figure 2-21a
Red Plastic
End Caps
To install the bag onto the bag ring, place the seam openings of the bag onto the bag ring openings and turn the bag one full turn (360 ) so the plastic end caps are located opposite to the opening in the bag (Figure 2­21b). Do this for each of three bags.
Figure 2-21b
Bag Ring End
Caps Opposite
of Bag Opening
Bag Ring
Bag Opening
Fasten Draw
Completed Bag
Installed
To empty the bag, first unlatch and lift top, next remove the bag and bag ring by sliding rearward, then grasp the loop on the bottom of the bag, and last turn it upside down to empty the collected debris (Figure 2-21d). Repeat for the other bags. Reinstall all bags, line with plastic bags if desired, close the plastic top and reattach the draw latches.
Figure 2-21d
-Latch Here & Opposite Side
For Proper Unit
Transportation
Bag
Install the completed assemblies onto the support frame and close the plastic top. Fasten both draw-latches to hold the plastic top closed (Figure 2-21c).
Grasp Bag Here
Plastic lawn and leaf bags, 33 gallon size, may be used inside the cloth bags. Be sure to leave enough plastic bag hanging over the frame so the plastic bags can be twist tied before emptying (Figure 2-21e).
Figure 2-21e
Plastic Bag
Cloth Bag
16
2-22 Throttle Cable Installation
To install the throttle cable kit to the ROPS (roll over protection system), place the 3/8” U-Bolt P#(K0136) onto the ROPS with the threads facing the front of the mower. Next slide on the throttle mount plate assembly P#(A0666) with the rivets also facing toward the front of the mower. Tighten the throttle mount plate assembly securely to the ROPS using (2) 3/8”16 nylon flange lock nuts P#(K2038) (Figure 2-22a). With the throttle cable facing toward the engine/blower/blade assembly, place the throttle base plate over the rivets, Slide the throttle cable kit to the right, moving the smaller end of the slot over the rivets. When positioned correctly, the throttle spring plate will snap into place (Figure 2-22b).
To remove the throttle cable kit, lift the throttle spring plate and slide the throttle kit to the left.
Route cable over the upper hose as shown in Figure 2­22c.
Figure 2-22a
(1) 3/8”-16 U-Bolt
Properly Assembled Throttle Cable Kit
ROPS or Upper Frame Assy.
Throttle Mount
Plate Assembly
Figure 2-22c
From
R.O.P.S
Existing
Hardware
Throttle
Cable
J-Clip
Secure the throttle cable to the blower housing assembly using (1) J-Clip P#(K1455). Use the existing hardware from the blower housing to secure the J-Clip, as shown in Figure 2-22c.
To fasten the throttle cable end to the engine, place the throttle control lever into the “stop” position. Rotate the engine throttle lever to the “stop” position. Thread the wire end of the throttle cable into the engine throttle lever eyelet and tighten the screw. Fasten the throttle cable sleeve to the clamp on the engine throttle (Figure 2-22d). Rotate the throttle control lever into the “fast” position to check for proper installation.
NOTE: Cable sleeve may need to be cut, depending on the engine type. Once throttle cable is attached, lift the plastic top assembly and make sure that the throttle cable does not interfere with the movement of the plastic top.
(2) 3/8”-16 Flange Nuts
Figure 2-22b
Throttle Base Plate
Throttle Spring
Plate
Figure 2-22d
Engine Throttle
Cable Clamp
Throttle
Engine Throttle
Lever
17
2
9
4
6
7
10
3
5
8
11
18
17
14
16
15
1
13
12
Exploded Parts View
Item # Doc # Title Qty
1 V0022 PRO 3 BAGGER TOP 1 2 B0676 Hinge Stop Pl. 1 3 K0114 BLACK PLASTIC RIVET 14 4 C0069 DUST GUARD BRACE 1 5 K1030 1/4"-20 x 1-1/4" CARRIAGE BOLT 2 6 J4009 SHORT RUBBER ST RAP W/ S HOOK 2 7 K0037 1/4" FLA T WASHER .75 OD x .314 ID x .060 T 2 8 K1128 1/4"-20 NYLOC NUT 2
9 C0026 GRASS DEFLECTOR 1 10 K0062 3/16" x 1-1/2" FENDER W ASHER, Z 4 11 K1265 BLACK PANEL RETAINER 3 12 V1120 Black Plastic Screen 1 13 V1118 DUST GUARD 1 14 R1057 2" x 4" Red Reflector Label 2 15 R1069 Warning - Turn Off Blower Label 1 16 R1065 Made In USA Label 1 17 R1054 Important Check Hoses 1 18 R1051 Warning - Use Hearing Protection 1
A1158 Top Assembly
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SECTION III
OPERATING INSTRUCTIONS
3-1 General Safety
3-3 Disengagement Of The Blower
Briggs & Stratton 900 Series - To stop the engine, throttle the engine to the stop position.
6.5HP Briggs & Stratton Vanguard - To stop the engine, move the fuel lever to the OFF position.
Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE maintenance list in paragraph 4-1. B. Start the engine/blower/blade assembly. B. Start mower. C. With the mower at high idle speed, engage the mower deck. D. Proceed to operate the control levers of the mower.
NOTE: If the collection system does not appear to be collecting the grass clippings; disengage the deck, and blower, engage the parking brake and turn the mower off. Check the upper hose, lower hose, top screen and boot for clogs. To obtain the maximum effectiveness from your collection system the tips listed below should be followed:
* Watch your speed- Normal conditions will allow a speed of up to approximately 5 mph, but thick, heavy damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
3-4 Unloading The Collection System
NOTE: To determine when the collection bags are full,
follow the following steps:
A. Stop the forward movement of the mower. B. Disengage the mower deck. C. Disengage the blower, or stop the blower engine. D. Engage the parking brake. E. Once the parking brake has been engaged, then and
only then, walk behind the mower and check the collection bags by lifting the plastic hood. Load in bags should not exceed the height of the installed bag.
F. To release bags from frame, open the plastic top and
slide bags out, then turn bags over to deposit clippings.
G. Follow steps on page 17 to re-attach bags back to the
bagger.
NOTE: Do not allow collection bags to become over-
filled as potential damage may occur to your equipment. Also, be sure to clean the hood screen as needed.
SECTION IV
MAINTENANCE
* Wet grass and leaves will decrease effectiveness and will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no more than 2” of grass length with each mowing. (Experts recommend not cutting off more than 1/3 of the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low), if grass is extra tall.
* Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc.
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign objects, such as wire or steel strapping bands, are wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is necessary to sharpen the blades, remove the blades from the spindles before sharpening. DO NOT sharpen blades while still attached to the mower.
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3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields.
SECTION V
PARTS AND SERVICE
4. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation.
After Each Use:
1. Clean all debris from machine especially from the container, underneath the belt shields, and safety decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components. Repair or replace before the next use. Any replacement component installed during repair shall include the component’s current safety decal specified by the manufacturers to be affixed to the component.
5-1 Parts And Service Information
PECO collection system owners should record the name and telephone number of their Service Center. Your Service Center will be happy to supply replacement parts, accessories, and do any service or repairs to your collection system. If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact PECO and include the following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY P#(A1158)
PECO
OUTDOOR POWER EQUIPMENT
Model Number
Serial Number
Arden, North Carolina 28704
WRITE THE MODEL AND SERIAL NUMBER IN THE
BOX ABOVE FOR FUTURE
REFERENCE.
Unit Model Number: _____________________________ Unit Engine Size: _____________________________ Unit Serial Number: _____________________________ Date of purchase: _____/_____/_________ Dealer/Distributor Name: ________________________________________ Address: _____________________________________ State: __________ Zip:__________ Phone Number: ____________________________
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SAFETY DECALS
To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
Part #: R1051
Warning: Hearing Protection Label
Part #: R1090
Peco Pro Bagger Label
Part #: R1054
Important: Check Hoses Label
Part #: R4008
Caution: Rotating Blades Label
Part #: R1052
Small Warning: Turn Off Blower Label
Part #: R4015
Danger: Rotating Blades Label
Part #: R1057
Red Reflector Label
Part #: R1069
Warning: Turn Off Blower Label
MADE INMADE IN
MADE IN
AMERICAAMERICA
AMERICA
Part #: R1065
Made In America Label
Part #: R4037
Warning: Hot Surface Label
Part #: R2007
Danger: Never Use Hands Label
Part #: R2008
Danger: Rotating Blades Label
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PECOPECO
PECOPECOPECO
P
PPP
P
10 WALDEN DRIVE
ARDEN, NORTH CAROLINA 28704
(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858
EMAIL: peco@lawnvac.com
WEBSITE: www.lawnvac.com
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