PRO BAGGER PRO BAGGERPTO 2PTO 2
PRO BAGGERPTO 2
GRASS COLLECTION SYSTEMGRASS COLLECTION SYSTEM
GRASS COLLECTION SYSTEM
PECOPECO
PECOPECOPECO
P
PPPP
BOB-CAT FASTCATBOB-CAT FASTCATBOB-CAT FASTCAT
48” and 52” DECKS
48” and 52” DECKS 48” and 52” DECKS
MODEL: 23020907
MODEL: 23020907MODEL: 23020907
42” and 61” DECKS42” and 61” DECKS
42” and 61” DECKS
MODEL: 23020908MODEL: 23020908
MODEL: 23020908
OPERATOR’S MANUALOPERATOR’S MANUALOPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCEASSEMBLY OPERATION MAINTENANCEASSEMBLY OPERATION MAINTENANCE
MANUAL PART #: Q0387MANUAL PART #: Q0387MANUAL PART #: Q0387
$10.00
REV: 2 5/31/2012
RESIDENTIAL BAGGING SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Alert Symbols- - - - - - - - - - - - - - - - - - - - - - 3
Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
I INTRODUCTION AND DESCRIPTION- - - - - - - - - - - - - - 5
1-1 Introduction - - - - - - - - - - - - - - - - - - - - - - - - - 5
1-2 Description - - - - - - - - - - - - - - - - - - - - - - - - - 5
II INSTALLATION FOR USE - - - - - - - - - - - - - - - - - - - - - - 5
2-1 Preparation Of Mower - - - - - - - - - - - - - - - - - - 5
2-2 Removing the Rear Panel Guard - - - - - - - - - - - 6
2-3 Left and Right Lower Mount Plate Installation - - - 7
2-4 Lower Mount Assembly Installation - - - - - - - - - - 7
2-5 Universal PTO Installation - - - - - - - - - - - - - - - 7
2-6 Belt Installation/Removal/Adjustment - - - - - - - - 7,8
2-7 Blower Cone Installation/Removal - - - - - - - - - - 8
2-8 Impeller Blade Removal/Replacement - - - - - - 8,9
2-9 Upper Frame Assembly Installation- - - - - - - - - - 9
2-10 Top Assembly. To Upper Frame Installation - - - - 9
2-11 Inlet Installation- - - - - - - - - - - - - - - - - - - - - - 9
` 2-12 Boot To Mower Deck Installation - - - - - - - - - - - 10
2-13 Front Weight Assembly- - - - - - - - - - - - - - - - 10,11
SAFETY
SECTION PAGE
2-14 Length of Hose Adjustment - - - - - - - - - - - - - - 12
2-15 Upper Hose Installation - - - - - - - - - - - - - - - - 12
2-16 Lower Hose To Blower Cone Installation- - - - - - 12
2-17 Lower Hose To Boot Installation - - - - - - - - - - - 12
2-18 Installation/Removal Of Collection Bags - - - - - - 13
III OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - - 14
3-1 General Safety - - - - - - - - - - - - - - - - - - - - - - - 14
3-2 Operation & Tips On Mowing- - - - - - - - - - - - - - 14
3-3 Disengagement Of The PTO Assembly - - - - - - - 14
3-4 Unloading The Collection System - - - - - - - - - - - 14
IV MAINTENANCE- - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
4-1 Maintenance Checklist - - - - - - - - - - - - - - - - 14,15
4-2 Lubrication- - - - - - - - - - - - - - - - - - - - - - - - - - 15
V PARTS AND SERVICE - - - - - - - - - - - - - - - - - - - - - - - 15
5-1 Parts And Service Information - - - - - - - - - - - - - 15
Unit Assembly Packing List - - - - - - - - - - - - - - - - - 16
Unit Assembly Packing List - - - - - - - - - - - - - - - - - 17
Top and Upper Frame Exploded View- - - - - - - - - - - 18
PTO Exploded Parts View - - - - - - - - - - - - - - - - - - 19
PTO Exploded Parts View Description - - - - - - - - - - 20
Safety Decals - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Torque Specifications - - - - - - - - - - - - - - - - - - - - - 22
1. Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do
not allow anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3. Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection
system without proper instruction.
4. Be especially watchful of children and pets darting into the area while operating.
5. Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others
distract you.
6. Do not attempt to operate your unit or mower when not in the driver’s seat.
7. Always stop unit when emptying the container.
8. Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire
before removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9. If a slope must be ascended, back up the slope; drive forward when descending.
10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on
slopes when the container is empty and never mow slopes greater than 15 degrees.
11. Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower
across any foreign object.
12. Wear ear protection if the noise level is offensive.
13. Wear eye protection to prevent debris from damaging your eyes.
2
SAFETY
WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the
vacuum collector adapter are fastened securely in place.
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower
blades and the blower impeller have stopped rotating.
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER STOPPING
THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP. Set the
parking brake. Always remove the ignition key before beginning maintenance.
WARNING! For your own personal safety, ALWAYS back up the face of slopes. NEVER attempt to mow
excessively steep slopes, and use caution when turning on any slope.
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
!
Safety Signs
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are
intended to alert the viewer to the existence and the degree of hazard seriousness.
This signal word indicates a potentially hazardous situation which, if not
DANGER
!
White letters on RED
WARNING
!
Black letters on ORANGE
CAUTION
!
Black letters on YELLOW
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
PECO LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED?
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject
to the following limitations:
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the
defect appears within 12 months (90 days for commercial use) from the date of delivery of the product to the
original purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO
DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or
before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS.
Call PECO for Return Authorization. Damaged or broken parts, other than engines, batteries, and gearboxes
must be returned to PECO Inc., 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence for date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY.
Engines, batteries and, gearboxes attached to PECO products are covered under a separate warranty by the
respective manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of PECO Inc., under this warranty, shall be terminated if products are altered or modified in ways
not approved by PECO Inc..
E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither PECO Inc. nor any company affiliated with it makes any warranties, representations or promises as to
the quality of performance of its products other than those set forth herein. Except as described above, PECO
Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED
WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO
Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or
consequential damages.
1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by PECO Inc. unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in
any way.
4
Section I
INTRODUCTION &
DESCRIPTION
1-1 Introduction
Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE: all references made to right, left, front, rear, top
or bottom are as viewed from the normal operator’s
position on the mower.
1-2 Description
The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season cleanup.
From the underside of the engine, remove the bolt and
bushing from the electric clutch assembly. Use a bungee
cord or similar device to hold the clutch in place while
the hardware is removed.
Replace the hardware removed with the engine pulley
assembly number 2 P#(A0419). Fasten the engine
pulley to the electric clutch assembly using (1) 7/16” hicollar helical spring lock washer P#(K0140) and (1)
7/16”-20 x 3-3/4” HHCS P#(K0350). See Figure 2-1a
and 2-1b for details.
The added pulley will power the collection system.
Torque the bolt to 55 ft./lbs.
Figure 2-1a
Electric
Clutch
(Existing)
The blower, mounted on the right side of the unit, uses a
belt and gearbox system from the engine PTO shaft.
Drive train protection comes through belt slippage. The
blower draws grass clippings from the discharge area of
the cutting deck back to the (2) - 2.9 cubic foot collection
bags P#(G0004) at the rear portion of the mower frame.
The operator can engage the blower with a spring-lock
engagement handle on the right side of the unit. Once
the bags are full with clippings, they can be released to
make for easy dumping.
Section II
INSTALLATION FOR USE
2-1 Preparation Of Mower
Carefully open the shipping box. The grass collection
system will have various parts located inside. Remove
and sort all parts for easy identification. Verify all parts
against the list on page 16 and 17. If parts are missing,
please contact PECO Inc. at (800) 438-5823.
Engine
Pulley
Assembly
7/16”-20 x 3-3/4”
Hex Bolt
Figure 2-1b
7/16”
Helical
Spring Lock
Washer
Engine Pulley
Assembly
Helical Spring Lock
Washer and Hex Bolt
5
2-2 Rear Bumper Installation
Figure 2-3b
Remove the rear bumper shown in Figure 2-2a from the
mower frame. Keep the hardware for use later in the
installation.
Figure 2-2a
Remove
Rear Bumper
2-3 Left and Right Frame Bracket
Installation
With the rear bumper removed, position the left frame
bracket P#(B8138) as shown in Figure 2-3a. Secure the
left frame bracket to the mower frame using (1) 3/8”-16 x
1” HHCS P#(K1191), (1) 3/8”-16 nylon flange locknut
P#(K2038) and the existing hardware removed from the
rear bumper.
(1) 3/8”-16 x 1” HHCS
(1) 3/8”-16 Locknut
Right Frame
Bracket
Existing
Hardware
2-4 Lower Frame Assembly Installation
Position the lower frame assembly P#(A1091) as shown
in Figure 2-4a. Secure the lower frame assembly to the
left and right frame brackets, using (4) 5/16”-18 x 3/4”
HHCS P#(K1153), (4) 1/4” flat washers P#(K0037) and
(4) 5/16”-18 nylon flange locknuts P#(K2516). Refer to
Figure 2-4b for reference.
Figure 2-4a
Figure 2-3a
(1) 3/8”-16 x 1” HHCS
(1) 3/8”-16 Locknut
Left Frame
Existing
Hardware
With the rear bumper removed, position the right frame
bracket P#(B0746) as shown in Figure 2-2b. Secure the
left frame bracket to the mower frame using (1) 3/8”-16 x
1” HHCS P#(K1191), (1) 3/8”-16 nylon flange locknut
P#(K2038) and the existing hardware removed from the
rear bumper.
Bracket
Lower Frame
Assembly
Figure 2-4b
5/16”-18 x 3/4”
HHCS
5/16”-16
Locknut
1/4” Flat
Washer
6
2-5 PTO Mount Plate Component
Installation
Figure 2-5c shows the complete PTO mount plate
component assembly.
Fasten the left PTO mount plate P#(B0744) the right
frame bracket P#(B0746) using (2) 3/8”-16 x 1” HHCS
P#(K1191) and (2) 3/8”-16 nylon flange locknuts
P#(K2038). Do not tighten the hardware. Refer to Figure
2-5a.
Figure 2-5a
Left PTO
Mount Plate
Fasten the right PTO mount plate P#(B0743) to the right
frame bracket using (2) 3/8”-16 x 1” HHCS P#(K1191)
and (2) 3/8”-16 nylon flange locknuts P#(K2038). Do not
tighten the hardware. Refer to Figure 2-5b.
NOTE: Tighten all PTO mount plate component
hardware at this time.
3/8”-16
Locknut
3/8”-16 x 1”
HHCS
Figure 2-5c
Right Frame
Bracket
Left PTO
Mount Plate
Right PTO
Mount Plate
2-6 Universal PTO Installation
To mount the PTO assembly, insert the pivot rod on the
PTO assembly P#(A1111) into the mounting slots located
on the right PTO mount plate assembly P#(A1092). Tilt
the PTO assembly upward and insert the PTO mount pin
P#(B0274) through the hole in the top of the right PTO
mount plate assembly. Secure the PTO mount pin using
(1) 1/8” x 2-3/8” hair pin clip P#(K0086). Refer to figure
2-6a.
Figure 2-5b
3/8”-16
Locknut
Right PTO
Mount Plate
3/8”-16 x 1”
HHCS
7
Figure 2-6a
(1) PTO Mount Pin
(1) Hair Pin Clip
2-7 Belt Installation/Removal and
Adjustment
Remove (3) 1/4”-20 x ½” P#(K0353) HHSTS from the
belt guard located on the bottom of the PTO assembly
as shown in Figure 2-7a and 2-7b.
Figure 2-7a
Loosen the (2) 5/16”-18 x 3/4” HHCS P#(K1153) that
secure the gear box assembly to the PTO assembly
P#(A1111). Refer to Figure 2-7c. Loosen the adjustment
bolt (1) 3/8”-16 x 2” HHCS P#(K0348) until the gear box
assembly is at its far left adjustment (the gear box is
moved toward the mower’s engine pulley). Connect the
kevlar cord belt A50K P#(M0241) from the engine pulley
to the lower gear box pulley (Figure 2-7d). To tension the
drive belt, turn the adjustment bolt clockwise (Figure 27c) until there is 1” of deflection with 10-11 lbs. of
pressure at the center of the belt between the engine
pulley and the gear box pulley. Once the correct tension
of the belt is achieved, tighten the (2) bolts that secure
the gear box assembly.
(2) 5/16”-18 x 3/4” HHCS
Figure 2-7c
`
Gear Box Assembly
Figure 2-7b
Belt Guard
Figure 2-7d
(2) 3/8”-16 x 2” HHCS
Adjustment Bolt
A50K Kevlar Belt
Remove (3) Screws To
Remove Belt Guard
Engine Pulley
Gearbox Pulley
8
2-8 Blower Cone Installation/Removal
Fasten the blower cone P#(V0016) to the blower
housing located on the PTO assembly P#(A1111). Use
(3) 1/4” - 20 x ½” HHCS P#(K1105) and (3) 1/4” flat
washers P#(K0037) to secure the blower cone to the
blower housing. Refer to Figure 2-8a.
Figure 2-8a
Blower
Housing
1/4”-20 x ½”
HHCS
Blower
Cone
1/4” Flat
Washer
Remove the (2) 3/8” - 16 x 1-1/4” HHCS P#(K1192), (2)
3/8” I.T. loc washer P#(K0049) and (2) 3/8” - 16 flange
nuts P#(K1215) that secure the (2) impeller blades
P#(E7003) to the PTO shaft P#(B0460). Inspect the
impeller blades and replace if necessary. When
replacing the impeller blades, run the impeller blades to
the shoulder of the PTO shaft before tightening the
hardware. Refer to Figure 2-9b.
Figure 2-9b
PTO
Shaft
Shoulder
3/8”-16 x 1-1/4”
HHCS
3/8”-16
Flange
Nut
3/8” I.T.
Lock
Washer
Impeller
Blade
Impeller
Blade
2-9 Impeller Blade Removal/Replacement
BEFORE REMOVING/REPLACING THE IMPELLER
BLADES, BE SURE THE MOWER IS TURNED OFF,
THE PTO ASSEMBLY IS DISENGAGED AND THE
NEGATIVE CABLE IS REMOVED FROM THE
BATTERY. FAILURE TO DO SO MAY RESULT IN
SEVERE INJURY OR DEATH.
WARNING
!
Remove the blower cone P#(V0016) from the blower
housing located on the PTO assembly P#(A1111). With
the blower cone removed, you will have access to the
impeller blades P#(E7003). Figure 2-9a.
Figure 2-9a
PTO
Shaft
2-10 Upper Frame Assembly Installation
NOTE: During this step it is recommended that two
people install the upper frame.
Using two people, lift the upper frame assembly
P#(A0871) above the lower frame assembly P#(A1091)
making sure the frame bag arms are pointing away from
the mower. Slide the upper frame tube into the lower
frame assembly tube. See Figure 2-10a.
Upper Frame
Figure 2-10a
Impeller
Blades
Lower Mount
Tube
9
2-11 Top Assembly To Upper Frame
Assembly Installation
Align the pivot brackets of the top assembly P#(A1028)
to the pivot point on either side of the upper frame
assembly P#(A0871). Place (1) 1/4” flat washer
P#(K0037) between each pivot point and fasten each
side by using (1) 5/16”-18 x 2-1/2 tap bolt P#(K0125)
and (1) 5/16”-18 nyloc nut P#(K1180). See Figure 2-11a.
When fastening leave nut slightly loose so that the top
can pivot freely.
5/16”-18 x 2-1/2”” HHCS
Figure 2-11a
2-13 Boot To Mower Deck Installation
NOTE: 48”/52” DECKS USE BOOT P#(V1162)
NOTE: 42”/ 61” DECKS USE BOOT P#(V1166)
Raise the grass deflector on the mower deck. Fasten the
boot plate P#(B8143) to the boot P#(V1162) OR
P#(V1166) using (3) 5/16”-18 x 3/4” carriage bolts
P#(K1142) and (3) 5/16”-18 nyloc nuts P#(K1180). Insert
bolts from the inside of the boot so that the threads are
on the top outside of the boot. This will help to prevent
grass from collecting on the bolts. Refer to Figures 2-13a
and 2-13b.
Figure 2-13a
Grass Deflector
1/4” Flat Washer
5/16”-18
Nyloc Nut
2-12 Inlet Installation
With the top assembly P#(A1028) in the upright position,
insert the inlet P#(V0019) into the right hand hole in the
top assembly as shown in Figure 2-12a. Continue to
insert the inlet until the snap locks into place. The inlet
should now pivot freely about the hole.
Figure 2-12a
Inlet
Figure 2-12b
Boot
Next, align the boot plate holes with the holes in the
mowing deck grass deflector mount. Place boot plate
#(B0288) to the inside then insert the boot rod through
all four holes and secure with (1) hair pin clip P#(K0099).
Refer to Figures 2-13c.
Figure 2-13c
Hair Pin Clip
(3) 5/8”-18 x 3/4” Carriage Bolt
(3) 5/8”-18 Nyloc Nut
Boot Plate
Boot Rod
Snap Inlet Into
Place Here
10
2-14 Front Weight Assembly
NOTE: Remove the front foot rest and hardware for this
step. When finished installing the weight kit assembly,
replace the front foot rest and hardware.
Attach (1) weight bracket P#(B8144) by using (2) 3/8”-16
x 3-1/2” U-bolts P#(K0136) and (4) 3/8”-16 nyloc nuts
P#(K1215). Refer to Figure 2-14a.
NOTE: When installing weights you should have another
person help position the weights. Lift the weights (2)
P#(B8146) and place on top of the weight bracket.
Figure 2-14b.
Weight Bracket
Figure 2-14a
Front Frame
Brace
Fasten the weights to the weight bracket by using (1) top
weight bracket P#(B8145). Align top weight bracket
holes with the U-bolt on previously installed bottom
weight bracket. Fasten with (2) 3/8” - 16 nyloc nuts
P#(K1216). Figure 2-14c.
Figure 2-13b
(2) 3/8”-16 x 1-1/2” U-Bolt
Figure 2-13c
(2) 1-1/2” x 4” x 12”
Flat Weight Bar
(2) 3/8”-16 x 3-1/2” U-bolt
(4) 3/8”-16 Nyloc Nut
11
2-15 Hose Clamp Preparation
Step 3: Using a flat file or disc grinder, remove
sharp edges from clamp cut in Step 2. Refer to
Figure 2-15d.
!
CAUTION
Note: To prevent injury, wear safety gear when
cutting or grinding hose clamps.
The hose clamps P#(J1000), provided with
your collection system, will fit hose sizes 6”
through 9”. The excess should be cut from the
clamp prior to installing the hoses. Follow the
steps listed to properly install the hose clamps
to your collection system.
Step 1: Measure from hose clamp’s fastening
end (end with tension screw) to the dimension
specified for your hose diameter and mark the
clamp for cutting. Refer to Figure 2-15a.
6” Hose - Cut to 23”
7” Hose - Cut to 26”
8” Hose - Cut to 29”
9” Hose - Cut to 32”
Figure 2-15a
Figure 2-15d
Remove Sharp Edge
From Hose Clamp
Step 4: Loop previously cut hose clamp end
under and through the clamp’s tension screw.
Next, slide one finishing cap P#(V0040) over
cut end. Refer to Figure 2-15-e.
Figure 2-15e
Mark
Clamp
Tension
Screw
Here
Step 2: See note on Caution above! Cut the
hose clamp at mark determined from Step 1. It
is recommended to use heavy-duty snips or a
cutting wheel. Refer to Figure 2-15b and 2-15c.
Figure 2-15b
Use Heavy-Duty Snips
Cut At
Mark
Figure 2-15c
Or Use Cutting Wheel
Cut At
Mark
Attach Finishing Cap
To Hose Clamp End
Step 5: To clamp hose, first slide completed
clamp assembly over hose end. Next, hold
tension screw up while pulling clamp end to
pre-tighten. Then, fold tension screw down
and tighten using 5/16” socket or flat-head
screw driver. See Figure 2-15f.
Figure 2-15f
Attach Hose
Tighten Clamp
12
2-16 Length Of Hose Adjustment
The hoses in steps 2-17 and 2-18 must be cut to fit your
machine. Do not cut the hoses until you have tried to fit
them on your machine. Remember that the hoses have
to be long enough to adjust for the blower assembly’s
movement as well as allow for enough clamping surface
between the inlet, blower assembly and the deck boot.
2-18 Lower Hose To Blower Cone
Installation
Slide a 5”- 6” upper hose clamp P#(J1000) over both
ends of the 6” lower hose. Then proceed to slide the
lower hose onto the blower cone. Tighten the hose
clamp. See Figure 2-19 for details.
2-17 Upper Hose Installation
Slide a 5”- 6” hose clamp P#(J1000) over both ends of
the upper hose. Then slide one end of the upper hose
onto the inlet. Make sure there is about a two-inch
overlap between the hose end and the container inlet.
Proceed to slide the opposite end of the upper hose onto
the outlet of the blower assembly. See Figure 2-19 for
details. Tighten the hose clamps.
Figure 2-19
Inlet
2-19 Lower Hose To Boot Installation
Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the 5” - 6” hose
clamp P#(J1000) to secure the hose to the boot.
NOTE: Before tightening the hose clamp, rotate the
lower hose counter clockwise (see Figure 2-19)
approximately 1” and then tighten the clamp. This will
hold the bottom edge of the boot tight to the mower
deck.
Hose
Clamps
Upper
Hose
Blower
Cone
Lower
Hose
Rotate Hose Approximately
1” Before Tightening The
Hose Clamp
13
9
Boot
2-20 Installation/Removal Of
Collection Bags
IMPORTANT!
To prevent bag wear, install (2) red plastic end caps
P#(J0274), as shown in Figure 2-20a, on each bag ring
before installing bags.
Figure 2-20c
Plastic Top
Figure 2-20a
Red Plastic
End Caps
To install the bag onto the bag ring, place the seam
openings of the bag onto the bag ring openings and turn
the bag one full turn (360 ) so the plastic end caps are
located opposite to the opening in the bag (Figure 220b). Do this for each bag.
Figure 2-20b
Bag Ring End
Caps Opposite
of Bag Opening
Bag Ring
Bag Opening
Completed Bag
Installed
To empty the bag, first unlatch and lift top, next remove
the bag and bag ring by sliding rearward, then grasp the
loop on the bottom of the bag, and last turn it upside
down to empty the collected debris (Figure 2-20d).
Repeat for the other bag. Reinstall both bags, line with
plastic bags if desired, close the plastic top and reattach
the draw latches.
Figure 2-20d
Fasten Draw
-Latch Here
For Proper Unit
Transportation
Bag
Install the completed assemblies onto the support frame
and close the plastic top. Fasten the draw-latches to
hold the plastic top closed (Figure 2-20c).
Grasp Bag
Here
Plastic lawn and leaf bags, 33 gallon size, may be used
inside the cloth bags. Be sure to leave enough plastic
bag hanging over the frame so the plastic bags can be
twist tied before emptying (Figure 2-20e).
Figure 2-20e
Plastic Bag
Cloth Bag
14
SECTION III
OPERATING INSTRUCTIONS
3-3 Disengagement Of The PTO
Assembly
3-1 General Safety
Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE the maintenance list in
paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
D. While seated in the operator’s seat, pull the
engagement handle of the PTO assembly towards
the operator’s seat until the handle slides into
position in the retaining slot. With the PTO assembly
engaged, you can proceed to operate the control
levers of the mower.
NOTE: If the collection system does not appear to be
collecting the grass clippings, disengage the deck
and PTO assembly (Section 3-3), then, engage the
parking brake and turn the mower off. Check upper and
lower hoses for any clogs.
To obtain the maximum effectiveness from your
collection system, the tips listed below should be
followed:
* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
A. To disengage the PTO assembly, slide the
engagement handle out of the retaining slot and push
the engagement handle away from the operator’s seat.
WARNING: The PTO assembly blades will continue to
spin. DO NOT TOUCH the PTO assembly, pulleys, or
the belt until the tractor is turned off. DO NOT adjust the
belt tension until the mower is turned off. Refer to
section 2-7 of the manual.
3-4 Unloading The Collection System
NOTE: To determine when the collection bags are full,
follow the following steps:
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the PTO assembly.
D. Engage the parking brake.
E. Once the parking brake has been engaged, then and
only then, walk behind the mower and check the
collection bags by first unhooking the rubber strap
with S hook that secures the plastic top, then lift the
plastic hood. Load in bags should not exceed the
height of the installed bag.
F. To remove the bags from the frame slide bags out and
turn bags over to deposit clippings.
G. Slide empty bags back onto the frame and secure
plastic top with the rubber strap with ‘S’ hook.
NOTE: Do not allow collection bags to become over-
filled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
Before each use:
1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.
15
3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.
4. Perform lubrication per paragraph 4-2.
4-2 Lubrication
NOTE: Use only white lithium based grease for
lubrication of the shaft on the blower assembly.
5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.
6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.
7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.
After Each Use:
1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
1. On initial use: Grease the fitting on the blower shaft.
2. Every 25 hours of use: Re-grease the grease fitting.
3. Every 200 hours of use: Check oil levels in gear box.
Oil in gear box should cover the gears. If not, fill using
an EP90 weight oil. 6oz. will fill the gear box from
empty.
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact PECO Inc. and include the
following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY
WRITE THE MODEL AND
SERIAL NUMBER IN THE
BOX TO THE LEFT
FOR FUTURE REFERENCE.
Unit Model Number: _____________________________
Unit Engine Size: _____________________________
Unit Serial Number: _____________________________
Date of purchase: _____/_____/_________
Dealer/Distributor Name: ________________________________________
Address: _____________________________________ State: __________ Zip:__________
Phone Number: ____________________________
PECO Inc.
100 Airport Road | Arden, NC | 28704
Phone: 1-800-438-5823
Fax: (828)684-0858
E-Mail: peco@lawnvac.com
16
MODEL#: 23020907
MOWER NAME: BOB-CAT
MOWER MODEL: FAST CAT F & G-SERIES
MOWER DECK SIZE: 48” AND 52” DECKS
VAC NAME: PRO 2 BAGGER
PTO DRIVEN
MANUAL #Q0387
FOR YEAR: 2012 - 2008
REVISED: 5/29/2012
A1090 UNIT ASSEMBLY
(1)
A1028
TOP ASSEMBLY
V0019
INLET
(1)
A0871
UPPER FRAME
ASSEMBLY
(2)
G0004
2.9 CU. FT.
COLLECTION
BAGS
LOWER FRAME
BAG RING
(1)
A1091
ASSEMBLY
(2)
B0227
BLACK
6” x 30”
UPPER HOSE
(1)
(1)
V0016
BLOWER
CONE 6”
B0743
RT. PTO
MNT. PL.
(1)
(1)
LEFT FRAME
(1)
BLACK
6” x 42”
LOWER HOSE
(1)
B0744
LT. PTO
MNT. PL.
(1)
B8138
BRACKET
M0241
A50K KEVLAR
BELT
(4)
J1000
HOSE
CLAMPS
(1)
B0746
RT. FRAME
BRKT.
(1)
HB0376
UNIT
HARDWARE
BAG
(1)
HB0379
ENGINE
PULLEY
HARDWARE
BAG
(1)
A1111
PTO
ASSEMBLY
A1093 BOOT KIT A1094 WEIGHT KIT
(1)
(1)
HB0377
HARDWARE
BAG
B8143
BOOT
PLATE
(1)
V1162
BOOT
(1)
B0288
BOOT
ROD
(1)
HB0378
HARDWARE
BAG
17
(2)
B8146
WEIGHT
(1)
B8144
WEIGHT
BRACKET
(1)
B8145
TOP
WEIGHT
BRACKET
MODEL#: 23020908
MOWER NAME: BOB-CAT
MOWER MODEL: FAST CAT G-SERIES
MOWER DECK SIZE: 42” AND 61” DECKS
VAC NAME: PRO 2 BAGGER
PTO DRIVEN
MANUAL #Q0387
FOR YEAR: 2012 - 2008
REVISED: 4/30/2012
A1090 UNIT ASSEMBLY
(1)
A1028
TOP ASSEMBLY
V0019
INLET
(1)
A0871
UPPER FRAME
ASSEMBLY
(2)
G0004
2.9 CU. FT.
COLLECTION
BAGS
LOWER FRAME
BAG RING
(1)
A1091
ASSEMBLY
(2)
B0227
BLACK
6” x 30”
UPPER HOSE
(1)
(1)
V0016
BLOWER
CONE 6”
B0743
RT. PTO
MNT. PL.
(1)
(1)
LEFT FRAME
(1)
BLACK
6” x 42”
LOWER HOSE
(1)
B0744
LT. PTO
MNT. PL.
(1)
B8138
BRACKET
M0241
A50K KEVLAR
BELT
(4)
J1000
HOSE
CLAMPS
(1)
B0746
RT. FRAME
BRKT.
(1)
HB0376
UNIT
HARDWARE
BAG
(1)
HB0379
ENGINE
PULLEY
HARDWARE
BAG
(1)
A1111
PTO
ASSEMBLY
A1743 BOOT KIT A1094 WEIGHT KIT
(1)
B0288
BOOT
ROD
(1)
(1)
HB0377
HARDWARE
(1)
B8143
BOOT
PLATE
V1166
BOOT
(1)
HB0378
HARDWARE
BAG
(2)
B8146
WEIGHT
BAG
18
(1)
B8144
WEIGHT
BRACKET
(1)
B8145
TOP
WEIGHT
BRACKET
TOP/UPPER FRAME ASSEMBLY
EXPLODED VIEW
AND PARTS LIST
Item
Number
1 B0451 RT. PIVOT SIDE RAIL 1
2 B0448 RT. CENTER RAIL 1
3 B0459 RAIL MNT. TUBE 1
4 B0450 LT. PIVOT SIDE RAIL 1
5 B0449 VERT. MNT. TUBE 1
6 B0470 LT. CENTER RAIL 1
7 V0017 BAGGER TOP 1
8 V0018 SCREEN 1
9 J4009 SHORT RUBBER STRAP W/ S HOOK 1
10 K1030 1/4"-20 x 1-1/4" CARRIAGE BOLT 1
11 K0037 1/4" FLAT WASHER .75 OD x .314 ID x .060 T 3
12 K1128 1/4"-20 NYLOC NUT 1
13 B0227 BAG RING 2
14 J0274 BAG RING END CAP 4
15 K0125 5/16"-18 x 2-1/2" ALL THREAD HHCS 2
16 K1180 5/16"-18 NYLOC NUT 2
17 V0019 INLET 1
Document
Number
Title Quantity
19
A1111 PTO ASSEMBLY
5
11
15
16
35
36
39
42
43
37
38
9
29
29
40
7
7
28
28
13
8
8
20
20
20
20
26
26
26
26
26
34
31
31
25
27
27
27
6
6
44
44
44
22
22
22
22
21
21
17
17
17
17
18
18
18
18
3
19
19
30
30
30
30
30
30
23
23
14
14
14
14
14
14
14
14
24
24
2
45
1
32
10
12
41
45
4
33
EXPLODED PARTS VIEW
20
A1111 PTO ASSEMBLY
Item
Number
Document
Number
Title Quantity
1 M0266 'A' PULLEY FOR DECK DRIVE PTO 1
2 K1446 1.187 OD x .380 ID x .187 WASHER 1
3 K1190 3/8"-16 x 3/4" HHCS 1
4 V0015 BLOWER HSG. 1
5 A0431 GEAR BOX 1
6 K0360 7/8" SNAP RING 2
7 J0272 #9 WOODRUFF KEY 2
8 K0035 5/16-18 SET SCREW 2
9 E0015 PTO SHAFT HOUSING 1
10 N0147 BEARING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS
PEER)
1
11 B0460 PTO SHAFT 1
12 N0165 BEARING 1
13 J0801 1/4"-28 ZIRC FITTING 1
14 K1215 3/8"-16 FLANGE NUT 9
15 B0466 BASE PL. 1
16 B0478 GEAR BOX PULLEY GUARD 1
17 K1153 5/16"-18 x 3/4" HHCS 4
18 K1178 5/16"-18 FLANGE NUT 4
19 K1191 3/8"-16 x 1" HHCS 2
20 K0037 1/4" FLAT W ASHER .75 OD x .314 ID x .060 T 4
21 K1150 1/4"-20 x 2-1/4" HHCS 2
22 K1126 1/4"-20 FLANGE NUT 4
23 K1202 3/8"-16 x 4-1/2" HHCS G5 2
24 K1216 3/8"-16 NYLOC NUT 2
25 K0348 3/8"-16 x 2" ALL THREAD HHCS 1
26 K0042 5/16" FLAT WASHER .875 OD x .380 ID x .075 T 5
27 K0353 1/4"-20 x 1/2" HHSTS 3
28 J0303 SPRING 2
29 E7003 IMPELLER BLADE 2
30 K1192 3/8"-16 x 1-1/4" HHCS 6
31 K0049 3/8" INTERNAL LOCK W ASHER 2
32 M0267 A28K KEVLAR BELT 1
33 V1151 5/8" ID x 4-3/4" BLACK HANDLE GRIP 1
34 K0048 3/8" LOCK W ASHER 1
35 B0505 PTO ARM MNT. ROD 1
36 B0506 LT. PTO ARM 1
37 B0642 BLW R. MNT. BRKT. 1
38 B0643 RT PTO ARM 1
39 B0509 PTO HANDLE 1
40 J0005 PTO HANDLE PIN 1
41 S0001 ROLLER BUSHING 1
42 B0510 SPACER BUSHING 1
43 B0511 SPACER BUSHING 1
44 K0403 WASHER 1-1/2" OD x 3/8" ID 3
45 A0498 PULLEY ASSY. FOR GEAR BOX 2
EXPLODED PARTS VIEW DESCRIPTION
21
SAFETY DECALS
To promote safe operation, PECO Inc. supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
R
PECO
PECO
PECOPECO
PECO
PECO
PECO
PECO
PECO
P
P
P
P
P
P
P
P
P
P
P
P
P
Part #: R1070
DANGERDANGERDANGER
!
TO CLEAR DEBRIS WITH BLOWER
PELIGROPELIGROPELIGRO
!
PARA LINPIAR BASURA CON LA
R2007R2007R2007
HOJA EN MARCHA!
NEVER USE HANDS
RUNNING!
NUNCA USE MANOS
PECO Label
DANGERDANGERDANGER
!
FINGERS, HANDS, & BODY PARTS
PELIGROPELIGROPELIGRO
!
DEDOS, MANOS Y PARTES DEL
CUERPO PUEDAN SER CORTADOS!
R2008R2008R2008
ROTATING BLADES!
CAN BE SEVERED!
HOJA ROTANTE!
Part #: R2007
Never Use Hands Label
PUSH HANDLE
DISENGAGEDISENGAGEDISENGAGE
PULL HANDLE
ENGAGEENGAGEENGAGE
Part #: R1100
Engage-Disengage Label
Part #: R1054
Important Label
R1100
Part #: R4037
Warning: Hot Surface Label
MADE INMADE IN
MADE IN
AMERICA
AMERICAAMERICA
Part #: R1065
Made In America Label
Part #: R2008
Rotating Blades Label
Part #: R1052
Small Warning: Turn Off Blower Label
Part #: R4015
Danger: Rotating Blades Label
Danger Keep Hands & Clothes Clear Label
Part #: R1051
Warning: Hearing Protection Label
Part #: R4028
22
Part #: R1069
Warning: Turn Off Blower Label
Part #: R4008
Caution: Rotating Blades Label
23
HINGE KIT ASSEMBLY INSTALLATION
K1154
Welded
Bolt
K2516
K0037
J0289
Assemble the hinge kit as shown in the Figure, using (2)
5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon flange
locknuts P#(K2516), (5) 1/4” flat washers P#(K0037) and (2)
swing arm brackets P#(ZT-0004). Place (1) vinyl cap
P#(J0289) on the end of the hex bolts as shown in Figure 2-
11. Leave the nuts loose enough to allow fluid movement of
the top when opening and closing. When opened, the top
should rest on the middle joint of the hinge allowing it to
ZT-0004
remain up.
24
P
PPPP
ARDEN, NORTH CAROLINA 28704
(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858
PECOPECO
PECOPECOPECO
100 AIRPORT ROAD
EMAIL: peco@lawnvac.com
WEBSITE: www.lawnvac.com
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