Peco PRO 2 BAGGER Operator's Manual

GRASS COLLECTION
PECOPECO
PECOPECOPECO
P
PPPP
SYSTEM
DESIGNED FOR:
THE JAZEE & JAZEE PRO
AND THE WRANGLER
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0376 REV: 3
RESIDENTIAL BAGGING SYSTEM
TABLE OF CONTENTS
SECTION PAGE
Safety ------------------------------2 Safety Alert Symbols----------------------3 Warranty -----------------------------4
I INTRODUCTION AND DESCRIPTION- - ------------5
1-1 Introduction - ------------------------5 1-2 Description - ------------------------5
II INSTALLATION FOR USE ----------------------5
2-1 Preparation Of Mower ------------------5 2-2 Removing The Rear Panel Guard
and The Muffler Guard ------------------6 2-3 Right Frame Mount Assembly Installation------6 2-4 Left Frame Bracket Installation- ------------6 2-5 Lower Frame Assembly Installation----------6 2-6 PTO Assembly Installation - - - ------------7 2-7 Belt Installation/Removal/Adjustment - - - - - - - 7-8 2-8 Exhaust Deflector Installation - ------------8 2-9 Upper Frame Assembly Installation 2-10 Top Assembly To Upper Frame
Assembly Installation ------------------8
2-11 Blower Cone Installation/Removal----------9
SAFETY
SECTION PAGE
2-12 Impeller Blade Removal/Replacement - ------9 2-13 Boot To Mower Deck Installation ------ - - - -9-10 2-14 Length of Hose Adjustment - - ------------10 2-15 Upper Hose Installation ----------------10 2-16 Lower Hose To Blower Cone Installation------10 2-17 Lower Hose To Boot Installation -----------11 2-18 Front Weight Installation ----------------11 2-19 Installation/Removal Of Collection Bags ------12
III OPERATING INSTRUCTIONS - ------------------13
3-1 General Safety -----------------------13 3-2 Operation & Tips On Mowing- - ------------13 3-3 Disengagement Of The PTO Assembly - ------13 3-4 Unloading The Collection System -----------13
IV MAINTENANCE----------------------------13
4-1 Maintenance Checklist ------------- - - - --13 4-2 Lubrication- - ------------------------14
V PARTS AND SERVICE -----------------------14
5-1 Parts And Service Information - ------------14 Exploded Views And Parts List - - - ------- - - - 15-21 Safety Decals - - ------------------------22 Torque Specifications - - - ------------------23
1.
Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment.
2.
Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3.
Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection system without proper instruction.
4.
Be especially watchful of children and pets darting into the area while operating.
5.
Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others distract you.
6.
Do not attempt to operate your unit or mower when not in the driver’s seat.
7.
Always stop unit when emptying the container.
8.
Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire before removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9.
If a slope must be ascended, back up the slope; drive forward when descending.
10.
It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes when the container is empty and never mow slopes greater than 15 degrees.
11.
Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower across any foreign object.
Wear ear protection if the noise level is offensive.
12.
Wear eye protection to prevent debris from damaging your eyes.
13.
2
SAFETY
WARNING!
vacuum collector adapter are fastened securely in place.
WARNING!
blades and the blower impeller have stopped rotating.
WARNING!
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP.
WARNING!
excessively steep slopes, and use caution when turning on any slope.
NEVER
Do not work around the mower deck boot or the blower area until you are certain that the mower
To avoid serious injury, perform maintenance on the vacuum collector;
Set the parking brake. Always remove the ignition key before beginning maintenance.
For your own personal safety, back up the face of slopes. attempt to mow
operate the mower unless the discharge guard and either the deflector assembly or the
ONLY AFTER
ALWAYS NEVER
Safety Alert Symbol
ATTENTION! BECOME
!
This Safety Alert Symbol means:
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in death or serious bodily injury.
Safety Signs
The signal words and are used on the equipment safety signs. These words are intended to alert the viewer to the existence and the degree of hazard seriousness.
!
!
Black letters on ORANGE
!
Black letters on YELLOW
DANGER, WARNING, AUTION
DANGER
White letters on RED
WARNING
CAUTION
C
This signal word indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
COUNTRY CLIPPER LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED?
Country Clipper extends the following warranties to the original purchaser of each new Country Clipper consumer product subject to the following limitations:
1. PRODUCT WARRANTY:
delivered to the purchaser will be repaired or replaced, as Country Clipper elects, without charge for parts or labor, if the defect appears within 12 months (90 days for commercial use) from the date of delivery of the
product to the original purchaser.
CLIPPER FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS.
mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY:
this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as Country Clipper elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS.
Call Country Clipper for Return Authorization. Damaged or broken parts, other than engines, batteries, and gearboxes must be returned to Country Clipper Division of Shivvers Manufacturing Inc., 613 W. English, Corydon, IA, 50060 before any warranty adjustment can be authorized. At the time of requesting warranty adjustment, the purchaser must present evidence for date of delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY COUNTRY CLIPPER WARRANTY.
Engines, batteries and, gearboxes attached to Country Clipper products are covered under a separate warranty by the respective manufacturer.
Any part of any consumer product, which is defective in material or workmanship as
ALL DEFECTIVE PARTS MUST BE RETURNED TO COUNTRY
Any new Country Clipper part which is furnished in performance of
Freight and
D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of Country Clipper, under this warranty, shall be terminated if products are altered or modified in ways not approved by Country Clipper.
E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither Country Clipper nor any company affiliated with it makes any warranties, representations or promises as to the quality of performance of its products other than those set forth herein. Except as described above,
Country Clipper makes no other warranties
IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on Country Clipper consumer products are set forth above. In no event will Country Clipper be liable for special incidental or consequential damages.
1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by Country Clipper unless he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of Country Clipper or to modify the terms of this warranty in any way.
AND SPECIFICALLY DISCLAIMS ANY AND ALL
4
Section I INTRODUCTION &DESCRIPTION
1-1 Introduction
Your grass collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety decal precautions on the machine and noted throughout the manual.
NOTE:
or bottom are as viewed from the normal operator’s position on the mower.
all references made to right, left, front, rear, top
1-2 Description
The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf. It is also used for picking up leaves in pre-season and post-season clean­up. The blower, mounted on the right side of the unit, uses a belt and gearbox system from the engine PTO shaft. Drive train protection comes through belt slippage. The blower draws grass clippings from the discharge area of the cutting deck back to the (2) - 2.9 cubic foot collection bags P#(G0004) at the rear portion of the mower frame. The operator can engage the blower with a spring-lock engagement handle on the right side of the unit. Once the bags are full with clippings, they can be easily released for dumping.
Section II
INSTALLATION FOR USE
NOTE:
pin upon re-installation of the clutch, and that the wiring harness is re-connected.
For the 24HP & 27HP Kohler Engines, 22HP & 21HP Kawasaki Engines and 23HP Briggs and Stratton Engines: pulley assembly number 15 P#(A1038) and secure the pulley assembly to the clutch using (1) 7/16”-20 x 3-3/4” HHCS P#(K0350) and (1) 7/16” lock washer P#(K0140).
For the 18.5HP, 22HP & 26 HP Briggs and Stratton Engines and the 19HP Kawasaki Engine and 20HP Kohler: pulley assembly number 12 P#(A0728) and secure the pulley assembly to the clutch using (1) 7/16”-20 x 3-3/4” HHCS P#(K0350) and (1) 7/16” lock washer P#(K0140). The added pulley will power the collection system. Torque the bolt to 55 ft./lbs. engine pulley.
Make sure that the clutch stop is inline with the
1-1/8” DIAMETER CRANKSHAFT
Replace the bushing and hardware with engine
1” DIAMETER CRANKSHAFT
Replace the bushing and hardware with engine
Reattach the drive belt to the
Electric Clutch
Assembly
Remove
Hardware
Figure 2-1
From Engine Pulley
Clutch
Stop
Disconnect
Wiring Harness
Remove Drive Belt
2-1 Preparation Of Mower
Carefully open the shipping box. The grass collection system will have various parts located inside. Remove and sort all parts for easy identification.
NOTE:
the exploded drawings and part views on pages
Refer to your Country Clipper owners manual for instructions on how to properly remove the drive belt from the engine pulley. After removing the drive belt from the engine pulley, disconnect the wiring harness on the clutch assembly. Remove the hardware that secures the clutch assembly to the engine shaft. Remove the clutch assembly from the engine shaft. Remove the bushing from the underside of the clutch assembly, where the pulley is located. Refer to Figure 2-1.
Before each step of assembly, it will help to study
14-19.
Clutch
Pin
Added
Engine Pulley
5
Remove Bushing
(1) 7/16” Lock Washer
(1) 7/16”-20 x 3-3/4” HHCS
2-2 Removing the Rear Panel Guard and the Muffler Guard
Remove the rear panel guard from the rear frame of the mower. You will use this existing hardware later in the assembly procedure. Refer to figure 2-2.
NOTE:
engines, the muffler guard will need to be replaced. Contact Country Clipper for the replacement muffler guard, part number 700-059P.
On certain Jazee units with single cylinder
Figure 2-2
Remove The
Rear Panel
Guard
2-4 Left Frame Bracket Installation
Disconnect the deck tension spring from the left engine side panel and remove the hardware. Attach the left frame bracket to the left engine side panel using the existing hardware from the rear panel guard and deck tension spring. Also use (2) 3/8”-16 x 3/4” HHCS P#(K1190) and (2) 3/8”-16 nyloc nuts P#(K1216) to secure the left frame bracket Refer to Figure 2-4.
NOTE:
tension spring. Use (1)1/2”-13 x 1-1/4” HHCS P#(K1232) and (1) 1/2”-13 nyloc nut P#(K1247) instead of existing hardware.
The Wrangler series does not have a deck
Figure 2-4
Deck Tension
Spring
Left Frame
Bracket
2-3 Right Frame Mount Assembly Installation
Fasten the right frame mount assembly P#(A1008) to the right engine side panel using (2) 3/8”-16 x 3/4” HHCS P#(K1190) and (2) 3/8”-16 nyloc nut P#(K1216). Also use (2) 1/2”-13 x 1-1/4” HHCS P#(K1232) and (2) 1/2”­13 nyloc nut P#(K1247). Refer to Figure 2-3.
Figure 2-3
(2) 3/8”-16 x 3/4” HHCS
(2) 3/8”-16 Nyloc Nut
Wrangler Series
(1) 1/2-13 x 1-1/4” HHCS
(1) 1/2”-13 Nyloc Nut
Jazee Series
Use Existing Hardware
(2) 3/8”-16 x 3/4” HHCS
(2) 3/8”-16 Nyloc Nut
2-5 Lower Frame Assembly Installation
Fasten the lower frame assembly P#(A1091) to the left frame bracket P#(B0452) and the right frame mount assembly P#(A1008) using (4) 5/16”-18 x 3/4” HHCS P#(K1153), (4) 5/16” flat washer P#(K0042)and (4) 5/16”-18 nyloc nut P#(K1180). Refer to Figure 2-5.
NOTE:
different mower frames, so use the hole pattern shown in Figure 2-5.
The lower frame assembly is designed to fit
Front View
Figure 2-5
(2) 1/2”-13 x 1-1/4” HHCS
(2) 1/2”-13 Nyloc Nut
Lower Frame
Assembly
6
(4) 5/16”-18 x 3/4” HHCS
(4) 5/16” Flat Washer
(4) 5/16”-18 Nyloc Nut
2-6 PTO Assembly Installation
Insert the pivot rod on the PTO assembly P#(A1111) into the mounting slots on the right frame mount assembly P#(A1008) as shown in Figure 2-6. You will secure the PTO assembly in Section 2-7, after the belt has been installed.
Figure 2-6
PTO
Assembly
Mounting
Slot
Pivot Rod
2-7 Belt Installation/Removal and Adjustment
Remove (3) 1/4”-20 x ½” HHSTS P#(K0353) from the belt guard located on the bottom of the PTO assembly as shown in Figure 2-7a.
Figure 2-7b
Belt Tension
Adjustment
Bolt
Figure 2-7c
After loosening the hardware in Figure 2-7b and 2-7c, slide the gearbox to the farthest left position (towards the engine). Wrap one end of the kevlar belt P#(M0268) around the engine pulley. Wrap the other end of the belt around the pulley on the gearbox. Refer to Figure 2-7d for reference.
(2) 5/16”-18 x 3/4” HHCS
Loosen (1) 3/8”-16 x 2” HHCS
Loosen
Loosen
(2) 5/16”-18 x 3/4” HHCS
Figure 2-7a
Remove The
Belt Guard
Loosen the (4) 5/16”-18 x 3/4” HHCS P#(K1153) that secure the gearbox to the PTO assembly. Loosen the belt tension adjustment bolt: (1) 3/8”-16 x 2” HHCS P#(K1208). Refer to Figure 2-7b and 2-7c.
Figure 2-7d
Slide
Gearbox
Gearbox
Pulley
Engine
Pulley
With the kevlar belt wrapped around both pulleys, tilt the PTO assembly towards the engine, aligning the PTO mount pin holes on the PTO assembly with the mounting holes on the right frame mount assembly. Insert the PTO mount pin P#(B0274) in the mounting holes and fasten with (1) 1/8” x 2-3/8” hair pin clip P#(K0086). Refer to Figure 2-7e for reference.
Wrap Belt Around
Both Pulleys
7
2-7 Belt Installation/Removal and Adjustment Continued...
Fasten With
Figure 2-7e
(1) Hair Pin Clip
Tilt PTO
Assembly
2-9 Upper Frame Assembly Installation
Slide the upper frame assembly P#(A0871) onto the vertical mount tube located on the lower frame assembly P#(A1091) as shown in Figure 2-9.
Upper Frame
Assembly
Figure 2-9
Insert PTO
Mount Pin
To adjust the belt tension, turn the belt tension adjustment bolt clockwise until there is 1” of deflection with 10-11 pounds of pressure applied to the center of the kevlar belt. When the belt has the proper tension, tighten the (4) 5/16”-18 x 3/4” HHCS P#(K1153) from Figure 2-7b and 2-7c that secure the gearbox to the PTO assembly. Replace the belt guard and (3) 1/4”-20 x ½” HHSTS P#(K0353).
2-8 Exhaust Deflector Installation
NOTE:
hand side of the tractor will not require an exhaust deflector, or removal of existing exhaust deflector.)
Remove any existing exhaust deflector and hardware from the muffler. Attach the exhaust deflector P#(J0282) to the muffler and fasten with the exhaust clamp P#(X1064). Rotate the exhaust deflector downward before tightening the exhaust clamp, as shown in Figure 2-8. This will prevent the exhaust from damaging the collection bags. For the Briggs and Stratton
18.5HP engine, simply remove the existing exhaust diverter. For any engines with the exhaust on the left side of the engine, the exhaust deflector is not required.
Figure 2-8
(All units where the muffler deflects out the left
For Right Hand Deflecting Mufflers
NOTE:
Exhaust
Clamp
Vertical
Mount Tube
Lower Frame
Assembly
2-10 Top Assembly To Upper Frame Assembly Installation
Lift the top assembly P#(A1028) into position as shown in Figure 2-10. Fasten the top assembly to the upper frame assembly using (2) 5/16”-18 x 2-1/2” tap bolt P#(K0125), (2) 1/4” flat washer P#(K0037), and (2) 5/16” nyloc nut P#(K1180). When fastening, leave the nyloc nuts slightly loose so that the top assembly can pivot freely.
To p
Figure 2-10
Assembly
Exhaust
Deflector
Rotate Deflector
Downward
Before Clamping
(1) 5/16”
Nyloc Nut
(1) 5/16”-18 x 2-1/2”
Tap Bolt
1/4” Flat
Washer
8
2-11 Blower Cone Installation/Removal
Fasten the blower cone P#V0016) to the blower housing located on the PTO assembly. Use (3) 1/4”-20 x ½” HHCS P#(K1105) and (3) 1/4” flat washers P#(K0037) to secure the blower cone to the blower housing.
Figure 2-11
1/4”-20 x ½”
HHCS
Blower
Cone
1/4” Flat
Washer
Blower
Housing
Remove the (2) 3/8”-16 x 1/4” HHCS P#(K0049), and (2) 3/8”-16 flange nut P#(K1215) that secure the impeller blades tot he PTO shaft P#(B0460). Inspect the impeller blades and replace if necessary. When replacing the impeller blades, run the blades to the shoulder of the PTO shaft before tightening the hardware. Refer to the figures
Figure 2-12b
PTO
Shaft
Shoulder
3/8”-16 x 1-1/4”
HHCS
3/8”-16
Flange
Nut
3/8” I.T.
Lock
Washer
Impeller
Blade
Impeller
Blade
2-13 Boot To Mower Deck Installation
2-12 Impeller Blade Removal/Replacement
WARNING
!
BEFORE REMOVING/REPLACING THE IMPELLER BLADES, BE SURE THE MOWER IS TURNED OFF, THE PTO ASSEMBLY IS DISENGAGED AND THE NEGATIVE CABLE IS REMOVED FROM THE BATTERY. FAILURE TO DO SO MAY RESULT IN SEVERE INJURY OR DEATH.
Remove the blower cone P#(V0016) from the blower housing located on the PTO assembly P#(A1111). With the blower cone removed, you will have access to the impeller blades P#(E7003). Refer to Figure 2-12a
Figure 2-12a
PTO
Shaft
Remove any existing grass deflector from the mower deck. Follow the instructions that correspond to your bagger boot adapter kit.
KIT#: 629FP-001A Jazee and Jazee Pro 2011
Fasten the boot plate P#(B0627) to the plastic boot P#(V1162) using (3) 5/16”-18 x 3/4” carriage bolt P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3) 5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts from the inside of the boot so the threads are on the outside of the boot. This will prevent grass clippings from collecting on the bolt threads. Secure the boot plate to the mower deck with (1) boot rod P#(B0348) and (1) hair pin clip P#(K0099) as shown in Figure 2-13a.
Figure 2-13a KIT#: 629FP-001A
Hair Pin
Clip
Boot
Rod
Boot
Plate
Impeller
Blades
9
Boot
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
2-13 Boot To Mower Deck Installation Continued..
KIT#: 629FQ-001A Jazee & Jazee Pro 2009 & Below
Fasten the boot plate P#(B0468) to the plastic boot P#(V1162) using (3) 5/16”-18 x 3/4” carriage bolt P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3) 5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts from the inside of the boot so the threads are on the outside of the boot. This will prevent grass clippings from collecting on the bolt threads. Secure the boot plate to the mower deck with (1) boot rod P#(B0244) and (1) hair pin clip P#(K0099) as shown in Figure 2-13b.
Figure 2-13b KIT#: 629FQ-001A
KIT#: 629EO-001A Jazee and Jazee Pro 2010
Rotate the stop clockwise and slide the chute forward and up to remove. Insert the bagger mount into the same keyholes on the deck. Rotate the stop counter clockwise to lock into place. Fasten the boot to the boot mount bracket with (2) carriage bolts and (2) flange nuts. Insert the carriage bolts from the inside of the boot so the nuts fasten on the top of the boot bracket. This will prevent grass clippings from collecting on the bolts. Position the boot mount over the tabs of the deck mount and slide the boot rod through the holes on both of the mounts and secure with (1) hair pin clip.
Hair Pin
Clip
Boot
Plate
Boot
KIT#: 629FL-001A Wrangler Series
Fasten the boot plate P#(B0648) to the plastic boot P#(V1166) using (3) 5/16”-18 x 3/4” carriage bolt P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3) 5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts from the inside of the boot so the threads are on the outside of the boot. This will prevent grass clippings from collecting on the bolt threads. Secure the boot plate to the mower deck with (1) boot rod P#(B0658) and (1) hair pin clip P#(K0099) as shown in Figure 2-13b.
Figure 2-13c KIT#: 629FL-001A
Hair Pin
Clip
Boot Rod
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
Boot
Rod
Boot
Plate
Figure 2-13d KIT#: 629EO-001A
2-14 Length of Hose Adjustment
The hoses in sections 2-15 and 2-16 must be cut to fit your machine. Follow steps 2-15 and 2-16. Do not cut the hoses until you have tried to fit them on your machine. Remember that the hoses have to be long enough to adjust for the blower assembly’s movement as well as allow enough for clamping surface between the inlet, blower assembly and the deck boot.
2-15 Upper Hose Installation
Fasten the inlet to the plastic top by sliding the inlet from the inside of the top assembly and lock the inlet into place. Slide a hose clamp P#(J1000) over both ends of the 6” upper hose P#(F0001). Then slide one end of the upper hose onto the inlet. Make sure there is about a two-inch overlap between the hose end and the inlet. Slide the opposite of the upper hose onto the outlet of the PTO assembly. Make sure there is a two-inch over lap between the hose end and the outlet on the PTO assembly. Make sure both ends of the hose are clearly attached to the inlet and the PTO assembly. Tighten both hose clamps at this time. Refer to Figure 2-15.
Figure 2-15
Hose
Clamp
Boot
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
10
Inlet
Outlet
Upper
Hose
Hose
Clamp
2-16 Lower Hose To Blower Cone Installation
Slide a hose clamp P#(J1000) over both ends of the lower hose. Then proceed to slide the lower hose P#(F0001) onto the blower cone. Tighten the lower hose.
Hose
Clamp
Blower
Cone
Figure 2-16
Lower
Hose
2-17 Lower Hose To Boot Installation
Take the unattached end of the lower hose and slide it over the circular end of the boot. Use the hose clamp to secure the hose to the boot. Before you tighten the hose clamp, rotate the lower hose counter clockwise approximately 1” and then tighten the clamp. This will help hold the bottom edge of the boot tight to the mower deck.
Lower
Hose
NOTE:
Figure 2-17
2-18 Front Weight Installation
Remove the deck step and hardware from the mower. Fasten the weight brackets P#(B0479) and the weight mount plates P#(B0419) to the front casters using (4) 3/8”-16 x 3” carriage bolts P#(K1187) and (4) 3/8”-16 nyloc nuts P#(K1216). Tighten the bolts only finger tight at this point. Insert (1) weight assembly P#(A0852) into the weight mount brackets. Secure the weight assembly using (2) clevis pins P#(K1625) and (2) hair pin clips P#(K0086) T Wrangler series mower, use weight assembly P#(A1113).
ighten all hardware. For the
Remove
Step
Hair Pin
Clip
Weight
Bracket
NOTE:
Remove
Hardware
Clevis
Pin
Weight
Assembly
Hose
Clamp
Inlet
Boot
Upper
Hose
Hose
Clamps
3/8”-16
Nyloc Nut
Hose
Clamps
3/8”-16 x 3”
Carriage Bolt
Weight Mount
Plate
Blower
Cone
11
Lower
Hose
Boot
2-19 Installation/Removal Of Collection Bags
Plastic Top
Figure 2-19b
To install the bag onto the bag ring P#(B0227), first make sure the bag ring end caps P#(J0274) are fastened to the bag ring. Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag (Figure 2-19a). Do this for both bags.
Install the completed assemblies onto the support frame and close the plastic top. To secure the plastic top while in use, fasten the rubber strap with S hook to the right pivot side rail as shown in Figure 2-19b.
To empty the bag, remove the bag and bag ring by sliding the bag rearward. Grasp the loop on the bottom of the bag, turn it upside down and empty the collected debris (Figure 2-19c). Repeat for the other bag. Reinstall both bags, line with plastic bags if desired, close the plastic top and reattach the rubber strap with ‘S’ hook.
Plastic lawn and leaf bags, 33 gallon size, may be used inside the cloth bags. Be sure to leave enough plastic bag hanging over the frame so the plastic bags can be twist tied before emptying (Figure 2-19d).
P#(G0004)
Figure 2-19c
Figure 2-19a
Bag Ring
Bag Ring
End Caps
Seam Opening
Cloth Bag
Figure 2-19d
Plastic Bag
Grasp Bag
Here
12
Cloth Bag
SECTION III
OPERATING INSTRUCTIONS
3-3 Disengagement Of The PTO Assembly
3-1 General Safety
Only qualified people familiar with this operator’s manual and the mower’s operator’s manual should operate this machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE the maintenance list in
paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
While seated in the operator’s seat, pull the
D.
engagement handle of the PTO assembly towards the operator’s seat until the handle slides into position in the retaining slot. With the PTO assembly engaged, you can proceed to operate the control levers of the mower.
NOTE:
collecting the grass clippings, disengage the deck and PTO assembly (Section 3-3), then, engage the parking brake and turn the mower off. Check upper and lower hoses for any clogs.
To obtain the maximum effectiveness from your collection system, the tips listed below should be followed:
If the collection system does not appear to be
A. To disengage the PTO assembly, slide the engagement handle out of the retaining slot and push the engagement handle away from the operator’s seat.
WARNING:
spin. DO NOT TOUCH the PTO assembly, pulleys, or the belt until the tractor is turned off. DO NOT adjust the belt tension until the mower is turned off. Refer to section 2-4 of the manual.
The PTO assembly blades will continue to
3-4 Unloading The Collection System
NOTE:
follow the following steps:
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the PTO assembly.
D. Engage the parking brake.
E. Once the parking brake has been engaged, then and
F. To remove the bags from the frame slide bags out and
To determine when the collection bags are full,
only then, walk behind the mower and check the collection bags by first unhooking the rubber strap with S hook that secures the plastic top, then lift the plastic hood. Load in bags should not exceed the height of the installed bag.
turn bags over to deposit clippings.
* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
G. Slide empty bags back onto the frame and secure
plastic top with the rubber strap with ‘S’ hook.
NOTE:
Do not allow collection bags to become over­filled as potential damage may occur to your equipment. Also, be sure to clean the hood screen as needed.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign objects, such as wire or steel strapping bands, are wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is necessary to sharpen the blades, remove the blades from the spindles before sharpening. DO NOT sharpen blades while still attached to the mower.
13
3. Make sure all shields are in place and in good condition. Repair or replace any missing or damaged shields.
4. Perform lubrication per paragraph 4-2.
4-2 Lubrication
NOTE: Use only white lithium based grease for
lubrication of the shaft on the blower assembly.
5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation.
6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears.
7. Check for wear or deterioration of the upper or lower hoses. If there are any portions of the hose that have been torn or worn through, replace immediately.
After Each Use:
1. Clean all debris from machine especially from the container, underneath the belt shields, and safety decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components. Repair or replace before the next use. Any replacement component installed during repair shall include the component’s current safety decal specified by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
1. On initial use: Grease the fitting on the blower shaft.
2. Every 25 hours of use: Re-grease the grease fitting.
3. Every 200 hours of use: Check oil levels in gear box. Oil in gear box should cover the gears. If not, fill using an EP90 weight oil. 6oz. will fill the gear box from empty.
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
Collection system owners should record the name and telephone number of their Service Center. Your Service Center will be happy to supply replacement parts, accessories, and do any service or repairs to your collection system. If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact PECO Inc. and include the following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY
Unit Model Number: Unit Engine Size: Unit Serial Number: Date of purchase: Dealer/Distributor Name: Address: State: Phone Number:
_____________________________________ __________ Zip:__________
____________________________
_____________________________
_____________________________
_____________________________
_____/_____/_________
________________________________________
Country Clipper Division OF Shivvers Mfg. Inc.
613 W. English / Corydon, IA / 50060
Phone: 1-800-344-8237 / 1-641-872-2544
Fax: 1-641-872-1593
E-mail: www.countryclipper@countryclipper.com
WRITE THE MODEL AND
SERIAL NUMBER IN THE
BOX TO THE LEFT
FOR FUTURE REFERENCE.
14
MODEL#: 49020901
MOWER NAME: COUNTRY CLIPPER MOWER MODEL: JAZEE & JAZEE PRO
MOWER DECK SIZE: 42” THRU 52”
VAC NAME: 9 CUBIC FOOT PRO BAGGER
SHIVVERS PART#: 629EA-001A
**REQUIRES AUXILIARY BOOT ADAPTER KIT**
RESIDENTIAL
BAGGING
SYSTEM
FOR YEAR: 2008-2009
REVISED:
A1034 UNIT ASSEMBLY
(1)
A1028
TOP
ASSEMBLY
(1)
A0871
UPPER FRAME
ASSEMBLY
V0019 INLET
(1)
(1)
B0452
LT. FRAME
BRACKET
(1)
6” x 32”
LOWER HOSE
(1)
J0282
EXHAUST
DIVERTER
(1)
6” x 25”
UPPER HOSE
(4)
J1000
HOSE
CLAMPS
(1)
V1162
BOOT
(1)
M0268
A47K KEVLAR
BELT
(1)
A0872
LOWER FRAME
ASSEMBLY
(1)
HB0351
HARDWARE
BAG
(1) HB0352 ENGINE PULLEY
HARDWARE
BAG
(2)
B0227
BAG RING
A1035 WEIGHT KIT
PECO
(1)
HB0353
HARDWARE
BAG
(2)
G0004
2.9 CU. FT.
COLLECTION
BAGS
(2)
B0419
WEIGHT
MNT. PL.
(1)
A1008
RT. FRAME
MNT. ASSY.
(1LT. & 1RT.)
15
6” BLOWER
B0479
WEIGHT
BRACKET
(1)
V0016
CONE
(1)
A1041
PTO
ASSEMBLY
(1)
A0852
WEIGHT
ASSY.
MODEL#: 49020902
MOWER NAME: COUNTRY CLIPPER
MOWER MODEL: JAZEE & JAZEE PRO MOWER DECK SIZE: 42” THRU 52” VAC NAME: 9 CUBIC FOOT PRO BAGGER
SHIVVERS PART#: 629FM-001A **REQUIRES AUXILIARY BOOT ADAPTER KIT** A1034 UNIT ASSEMBLY
V0019
(1)
A1028
TOP
ASSEMBLY
(1)
A0871
UPPER FRAME
ASSEMBLY
INLET
(1)
B0452
LT. FRAME
BRACKET
(1)
6” x 32”
LOWER HOSE
(1)
UPPER HOSE
(4)
J1000
HOSE
CLAMPS
(1)
V1162
BOOT
(1)
6” x 25”
(1)
A1091
LOWER FRAME
ASSEMBLY
RESIDENTIAL
BAGGING
SYSTEM
FOR YEAR: 2011 - BELOW
REVISED: 3-02-2011
PECO
(1)
M0268
A47K KEVLAR
BELT
(1)
A1111
PTO
ASSEMBLY
(1)
HB0351
HARDWARE
BAG
PECO
(1) HB0352 ENGINE PULLEY
HARDWARE
BAG
(2)
B0227
BAG RING
A1035 WEIGHT KIT
PECO
(1)
HB0353
HARDWARE
BAG
(2)
G0004
2.9 CU. FT.
COLLECTION
BAGS
(2)
B0419
WEIGHT
MNT. PL.
(1)
A1008
RT. FRAME
MNT. ASSY.
16
(1)
V0016 BLOWER CONE 6”
(1LT. & 1RT.)
B0479
WEIGHT
BRACKET
(1)
J0282
EXHAUST
DIVERTER
(1)
A0852
WEIGHT
ASSY.
MODEL#: 49020903
MOWER NAME: COUNTRY CLIPPER MOWER MODEL: WRANGLER
MOWER DECK SIZE: 42” THRU 52”
VAC NAME: 9 CUBIC FOOT PRO BAGGER
SHIVVERS PART#: 629FL-001A
FITS MODEL SR125
A1034 UNIT ASSEMBLY
V0019
(1)
A1028
TOP
ASSEMBLY
(1)
A0871
UPPER FRAME
ASSEMBLY
INLET
(1)
(1)
6” x 34”
LOWER HOSE
CLAMPS
(1)
B0452
LT. FRAME
BRACKET
(4) J1000 HOSE
(1)
6” x 25”
UPPER HOSE
(1)
A1091
LOWER FRAME
ASSEMBLY
RESIDENTIAL
BAGGING
SYSTEM
FOR YEAR: 2011
REVISED: 3-02-2011
(1)
M0268
A47K KEVLAR
BELT
A1111
PTO
ASSEMBLY
HARDWARE
HB0352 ENGINE PULLEY
HARDWARE
(1)
PECO
(1)
HB0351
BAG
PECO
(1)
BAG
(2)
B0227
BAG RING
A1129 WEIGHT KIT
PECO
(1)
HB0353
HARDWARE
BAG
(2)
B0419
WEIGHT
MNT. PL.
(2)
G0004
2.9 CU. FT.
COLLECTION
BAGS
(1LT. & 1RT.)
B0479
WEIGHT
BRACKET
RT. FRAME
MNT. ASSY.
(2)
A1113
WEIGHT
ASSY.
(1)
A1008
HARDWARE
17
(1)
(1)
V0016 BLOWER CONE 6”
J0282
EXHAUST
DIVERTER
A1118 BOOT KIT
PECO
(1)
HB0349
BAG
(1)
B0648
BOOT
PLATE
(1)
V1167
BOOT
(1)
B0348
BOOT ROD
A1037PART#:
BAGGER
MOWER MODEL: JAZEE & JAZEE PRO
ADAPTS SR210 & EARLIER DECKS TO 629EA-001A & 629FM-001A GRASS BAGGERS
629FQ-001A BOOT KIT ASSEMBLY
PECO
(1)
HB0349
HARDWARE
BAG
(1)
B0468
BOOT
PLATE
(1)
B0244
BOOT ROD
A1126PART#:
MOWER MODEL: JAZEE & JAZEE PRO
ADAPTS SR215 & SR365 DECKS TO 629EA-001A & 629FM-001A GRASS BAGGERS
629EO-001A BOOT KIT ASSEMBLY
BOOT
ADAPTER
KIT
2009-BELOW
BAGGER
BOOT
ADAPTER
KIT
2010
PECO
(1)
HB0436
HARDWARE
BAG
(1)
B0655
BOOT
MOUNT
(1)
B0656
DECK
MOUNT
A1124PART#:
MOWER MODEL: JAZEE & JAZEE PRO
ADAPTS SR220 & SR370 TO 629EA-001A & 629FM-001A GRASS BAGGERS
629FP-001A BOOT KIT ASSEMBLY
PECO
(1)
HB0349
HARDWARE
BAG
(1)
B0627
BOOT
PLATE
(1)
B0348
BOOT ROD
(1)
B0348
BOOT ROD
BAGGER
BOOT
ADAPTER
KIT
2011
18
TOP/UPPER FRAME ASSEMBLY
EXPLODED VIEW
AND PARTS LIST
Item Number
1 B0451 RT. PIVOT SIDE RAIL 1
2 B0448 RT. CENTER RAIL 1
3 B0459 RAIL MNT. TUBE 1
4 B0450 LT. PIVOT SIDE RAIL 1
5 B0449 VERT. MNT. TUBE 1
6 B0470 LT. CENTER RAIL 1
7 V0017 BAGGER TOP 1
8 V0018 SCREEN 1
9 J4009 SHORT RUBBER STRAP W/ S HOOK 1
10 K1030 1/4"-20 x 1-1/4" CARRIAGE BOLT 1
11 K0037 1/4" FLAT WASHER .75 OD x .314 ID x .060 T 3
12 K1128 1/4"-20 NYLOC NUT 1
13 B0227 BAG RING 2
14 J0274 BAG RING END CAP 4
15 K0125 5/16"-18 x 2-1/2" ALL THREAD HHCS 2
16 K1180 5/16"-18 NYLOC NUT 2
17 V0019 INLET 1
Document Number
Title Quantity
19
A1111 PTO ASSEMBLY EXPLODED PARTS VIEW
20
A1041 PTO ASSEMBLY
Item
Number
Document
Number
Title Quantity
1 M0266 'A' PULLEY FOR DECK DRIVE PTO 1
2 K1446 1.187 OD x .380 ID x .187 WASHER 1
3 K1190 3/8"-16 x 3/4" HHCS 1
4 V0015 BLOWER HSG. 1
5 A0431 GEAR BOX 1
6 M0229 'A' PULLEY FOR DECK DRIVE PTO 2
7 S0183 GEAR BOX PULLEY BUSHING 2
8 K0360 7/8" SNAP RING 2
9 J0272 #9 WOODRUFF KEY 2
10 K0035 5/16-18 SET SCREW 2
11 E0015 PTO SHAFT HOUSING 1
12 N0147 BEAR ING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS PEER) 1
13 B0460 PTO SHAFT 1
14 N0165 BEAR ING 1
15 J0801 1/4"-28 ZIRC FITTING 1
16 K1 215 3/8"-16 FLANGE N UT 9
17 B0466 BASE PL. 1
18 B0478 GEAR BOX PULLEY GUARD 1
19 K1153 5/16"-18 x 3/4" HHCS 4
20 K1178 5/16"-18 FLANGE NUT 4
21 K1 191 3/8" -16 x 1" HHCS 2
22 K0037 1/4" FLAT WASHER .75 OD x .314 ID x .060 T 4
23 K1 150 1/4" -20 x 2-1/4" HHC S 2
24 K1 126 1/4"-20 FLANGE N UT 4
25 K1 202 3/8" -16 x 4-1/2" HHC S G5 2
26 K1216 3/8"-16 NYLOC NUT 2
27 K0 348 3/8" -16 x 2" ALL T HREAD H HCS 1
28 K0 042 5/16" FLAT WASHE R .875 OD x .380 ID x .075 T 5
29 K0 353 1/4" -20 x 1/2" HH STS 3
30 J0303 SPRING 2
31 E7003 IMPELLER BLADE 2
32 K1 192 3/8" -16 x 1-1/4" HHC S 6
33 K0049 3/8" INTERNAL LOCK WASHER 2
34 M0267 A28K KEVLAR BELT 1
35 V1151 5/8" ID x 4-3/4" BLACK HANDLE GRIP 1
36 K0048 3/8" LOCK WASHER 1
37 B0505 PTO ARM MNT. ROD 1
38 B0506 LT. PTO ARM 1
39 B0642 BLWR. MNT. BRKT. 1
40 B0643 RT PT O ARM 1
41 B0509 PTO HANDLE 1
42 J0005 PTO HANDLE PIN 1
43 S0001 ROLLER BUSHING 1
44 B0510 SPACER BUSHING 1
45 B0511 SPACER BUSHING 1
46 K0403 WASHER 1-1/2" OD x 3/8" ID 3
EXPLODED PARTS VIEW DESCRIPTION
21
SAFETY DECALS
To promote safe operation, Country Clipper Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
DANGERDANGER
!
TO CLEAR DEBRIS WITH BLOWER
PELIGROPELIGRO
!
PARA LINPIAR BASURA CON LA
R2007R2007
Part #: R2007
Never Use Hands Label
RUNNING!
HOJA EN MARCHA!
PUSH HANDLE
DISENGAGEDISENGAGE
PULL HANDLE
ENGAGEENGAGE
Part #: R1100
Engage-Disengage Label
NEVER USE HANDS
NUNCA USE MANOS
R1100
!
!
R2008R2008
Part #: R4037
Warning: Hot Surface Label
DANGERDANGER
FINGERS, HANDS, & BODY PARTS
PELIGROPELIGRO
DEDOS, MANOS Y PARTES DEL
CUERPO PUEDAN SER CORTADOS!
ROTATING BLADES!
CAN BE SEVERED!
HOJA ROTANTE!
Part #: R2008
Rotating Blades Label
Part #: R1052
Small Warning: Turn Off Blower Label
Part #: R1054
Important Label
Part #: R4015
Danger: Rotating Blades Label
MADE IN
MADE IN
AMERICA
AMERICA
Part #: R1065
Made In America Label
Part #: R1051
Warning: Hearing Protection Label
Part #: R4028
Danger Keep Hands & Clothes Clear Label
Part #: R1069
Warning: Turn Off Blower Label
Part #: R4008
Caution: Rotating Blades Label
22
TORQUE SPECIFICATIONS
rench W
ze -A·
5i
AMERICAN
Bolt Head Markings
SAE
Grade
2
(No Dashes)
~~,-,
(3
Dashes)
#\
,e'
\l~#
+
'\7
.btl
"\
'\
SAE Grade 8
(6
Dashes)
SI
~tS
WRENCH
ZE
t
Recommended Torque
BOLT
(IN.)
7/16 7/16
1/2 1/2
9/16
9/16
5/6 5/
6
31
4
3/4
7/6 716
15/16
15116
1-1/B
1-1/8
1-5/16 1-5/16
1-1
/2
1-1
12
H /2
1-11116 1-11/
16
'-
718
\-
7/8
2-1 /
16
2-11
16
2-114
Z-l
f4
"A"
(IN.) "8" A
THREAD SI
1/4 -
1/4 -
5116-18UNC
5116·24
318 -16
3/8·24
7/
16
7/
16·20
l12·,aUNC
1/2 .
9/1
9116 - 18 UNF
5/8 -
5/8 · 18 UNF
3/
3/
7/8 - 9
7/8-
1 ­1 - 1
1-1
1-1
1-1
\-1/4 -
1-3/8 - 6
1-318
J-112
1-1/2-
DIAMETER
NO
ZE
20
UNC
28 UNF
UNF
UNC
UNF
- 14
UNC
UNF
20
UNF
6·12
UNC
11
UNC
4 -
10
UNC
4 -
16
UNF
UNC
14UNF
1 -
8UNC
12
UNF
4U
NF
/8 - 7
UNC
/8 - 12UNF
/4 - 7
UNC
12
UNF
UNC
- 12
UN
- 6
UNC
lZU
NF
F
In
Foot Poun
SA'
GR
ADE
6 (7) 8 (11) 12 (16)
6 (8)
11
(15)
13 (17
20
(27) 31 (42)
23
(31) 35 (47) 4
32
(43)
36
(49)
49 (66\
55
(75)
70
(95)
79
(107)
97
(13
110 (149)
144 (1 192 (
260 166 (225) 1
64 (249 250 (339) 274
(371)
260
(379)
354
(480)
3
97
(538)
500
(678) 553(749) 6SS(887}
740
(101
870
(1179)
979
(1327)
ds
(Newton Meiers)."
2
) 19 (26)
1)
95) )
)
1)
SA' SA'
GRA
10
17
49 (66)
55 (75)
76 (103
85
(l15)
1
09 (148 )
122 (165) 172 (233) 150 (203) 2 12 (287)
17
0 (230) 240(325)
266(360) 297(402) 430 474 644 705 721
795
(1077)
890 (1206
1120
12
41 (1682
1470 (1992)
1672
1950
219
4
DE
5
(13)
(23)
) 106 ( 144)
(583) (642) (873) (955) (977)
) 1444 (1957)
(1518) 1
)
(2266
)
(2642
)
(29n
) 3:)57 (4820)
GRAD
E 8
14 (18
)
25
(33)
27
(37)
44
(60)
9(66)
70
(95)
78
(106)
120
(163)
153 (
207)
376
(509)
4
20 (569
606
(821}
668(905) 909 (1232) 995 (1348
1019 (1381 )
1288(1745)
817
(2462)
2013
(2726)
2382
(3228)
2712
(3675J
316
1 (
4283)
)
)
METRIC
t
Wrench Size
"A"
+
Numbers indicate
·Use
75%
fasteners.
values
for
appearing
ASTM
of
the
specified Use 85% of lubricated
fasteners.
class.
torque
the
specified
on
bolt
heads
value
torque
for
ASTM
plated
23
Country Clipper Division of Shivvers Mfg. Inc
613 W. English | Corydon, IA | 50060
Phone: 1-800-344-8237 | 641-872-2544
Fax: 641-872-1593
E-Mail: www.countryclipper@countryclipper.com
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