2-1 Preparation Of Mower ------------------5
2-2 Removing The Rear Panel Guard
and The Muffler Guard ------------------6
2-3 Right Frame Mount Assembly Installation------6
2-4 Left Frame Bracket Installation- ------------6
2-5 Lower Frame Assembly Installation----------6
2-6 PTO Assembly Installation - - - ------------7
2-7 Belt Installation/Removal/Adjustment - - - - - - - 7-8
2-8 Exhaust Deflector Installation - ------------8
2-9 Upper Frame Assembly Installation
2-10 Top Assembly To Upper Frame
Assembly Installation ------------------8
2-11 Blower Cone Installation/Removal----------9
SAFETY
SECTION PAGE
2-12 Impeller Blade Removal/Replacement - ------9
2-13 Boot To Mower Deck Installation ------ - - - -9-10
2-14 Length of Hose Adjustment - - ------------10
2-15 Upper Hose Installation ----------------10
2-16 Lower Hose To Blower Cone Installation------10
2-17 Lower Hose To Boot Installation -----------11
2-18 Front Weight Installation ----------------11
2-19 Installation/Removal Of Collection Bags ------12
III OPERATING INSTRUCTIONS - ------------------13
3-1 General Safety -----------------------13
3-2 Operation & Tips On Mowing- - ------------13
3-3 Disengagement Of The PTO Assembly - ------13
3-4 Unloading The Collection System -----------13
5-1 Parts And Service Information - ------------14
Exploded Views And Parts List - - - ------- - - - 15-21
Safety Decals - - ------------------------22
Torque Specifications - - - ------------------23
1.
Read the operator’s manual carefully and familiarize yourself with the proper use of your attachment. Do
not allow anyone who is not acquainted with the Safety Instructions to use your attachment.
2.
Know the controls and how to stop quickly. READ THE OPERATOR’S MANUAL!
3.
Do not allow children to operate the mower. Do not allow adults to operate the mower or grass collection
system without proper instruction.
4.
Be especially watchful of children and pets darting into the area while operating.
5.
Keep your eyes and mind on your unit while mowing or operating your attachment. Don’t let others
distract you.
6.
Do not attempt to operate your unit or mower when not in the driver’s seat.
7.
Always stop unit when emptying the container.
8.
Stop unit, shut off deck attachment, set parking brake, shut off mower engine and remove spark plug wire
before removing clogs, removing or replacing hose, boot, blower cone, or performing any maintenance.
9.
If a slope must be ascended, back up the slope; drive forward when descending.
10.
It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on
slopes when the container is empty and never mow slopes greater than 15 degrees.
11.
Inspect your lawn and remove any foreign objects before mowing. Never deliberately run the mower
across any foreign object.
Wear ear protection if the noise level is offensive.
12.
Wear eye protection to prevent debris from damaging your eyes.
13.
2
SAFETY
WARNING!
vacuum collector adapter are fastened securely in place.
WARNING!
blades and the blower impeller have stopped rotating.
WARNING!
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A
COMPLETE STOP.
WARNING!
excessively steep slopes, and use caution when turning on any slope.
NEVER
Do not work around the mower deck boot or the blower area until you are certain that the mower
To avoid serious injury, perform maintenance on the vacuum collector;
Set the parking brake. Always remove the ignition key before beginning maintenance.
For your own personal safety,back up the face of slopes.attempt to mow
operate the mower unless the discharge guard and either the deflector assembly or the
ONLY AFTER
ALWAYSNEVER
Safety Alert Symbol
“
ATTENTION! BECOME
!
This Safety Alert Symbol means:
ALERT! YOUR SAFETY IS INVOLVED!”
This symbol is used to call attention to safety precautions that
should be followed by the operator to avoid accidents. When
you see this symbol, carefully read the message that follows
and heed its advice. Failure to comply with safety precautions
could result in death or serious bodily injury.
Safety Signs
The signal wordsandare used on the equipment safety signs. These words are
intended to alert the viewer to the existence and the degree of hazard seriousness.
!
!
Black letters on ORANGE
!
Black letters on YELLOW
DANGER, WARNING,AUTION
DANGER
White letters on RED
WARNING
CAUTION
C
This signal word indicates a potentially hazardous situation which, if not
avoided, will result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
It may also be used to alert against unsafe practices.
This signal word indicates a potentially hazardous situation exist which, if
not avoided, will result in minor or moderate injury.
It may also be used to alert against unsafe practices.
3
COUNTRY CLIPPER LIMITED WARRANTY FOR NEW PRODUCTS
A. WHAT IS WARRANTED?
Country Clipper extends the following warranties to the original purchaser of each new Country Clipper
consumer product subject to the following limitations:
1. PRODUCT WARRANTY:
delivered to the purchaser will be repaired or replaced, as Country Clipper elects, without charge for parts or
labor, if the defect appears within 12 months (90 days for commercial use) from the date of delivery of the
product to the original purchaser.
CLIPPER FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS.
mailing will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY:
this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or
replaced, as Country Clipper elects, without charge if the defect appears within 90 days from the date of
installation of such part or before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS.
Call Country Clipper for Return Authorization. Damaged or broken parts, other than engines, batteries, and
gearboxes must be returned to Country Clipper Division of Shivvers Manufacturing Inc., 613 W. English,
Corydon, IA, 50060 before any warranty adjustment can be
authorized. At the time of requesting warranty adjustment, the purchaser must present evidence for date of
delivery of the product. The purchaser shall pay any charge for the product to and from Arden, NC.
C. ITEMS NOT COVERED BY COUNTRY CLIPPER WARRANTY.
Engines, batteries and, gearboxes attached to Country Clipper products are covered under a separate
warranty by the respective manufacturer.
Any part of any consumer product, which is defective in material or workmanship as
ALL DEFECTIVE PARTS MUST BE RETURNED TO COUNTRY
Any new Country Clipper part which is furnished in performance of
Freight and
D. UNAPPROVED ALTERATION OR MODIFICATION.
All obligations of Country Clipper, under this warranty, shall be terminated if products are altered or modified in
ways not approved by Country Clipper.
E. ACCIDENTS AND NORMAL MAINTENANCE.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be
paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.
Neither Country Clipper nor any company affiliated with it makes any warranties, representations or promises
as to the quality of performance of its products other than those set forth herein. Except as described above,
Country Clipper makes no other warranties
IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE
OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser has in connection with the breach or performance of any warranty on Country
Clipper consumer products are set forth above. In no event will Country Clipper be liable for special incidental
or consequential damages.
1. NO SERVICE CENTER WARRANTY.
The selling Service Center makes no warranty on his own on any item warranted by Country Clipper unless he
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no
authority to make any representation or promise on behalf of Country Clipper or to modify the terms of this
warranty in any way.
AND SPECIFICALLY DISCLAIMS ANY AND ALL
4
Section I
INTRODUCTION &DESCRIPTION
1-1 Introduction
Your grass collection system has been designed to give
you a low maintenance, simple, and effective way to
collect the grass clippings from your mower. This manual
is provided to give you the necessary instructions to
properly mount and operate the collection system on
your mower. Please read this manual thoroughly.
Understand what each control is for and how to use it.
Observe all safety decal precautions on the machine and
noted throughout the manual.
NOTE:
or bottom are as viewed from the normal operator’s
position on the mower.
all references made to right, left, front, rear, top
1-2 Description
The grass collection system is designed for turf
maintenance where there is a need to collect the grass
clippings as the mower cuts the turf. It is also used for
picking up leaves in pre-season and post-season cleanup. The blower, mounted on the right side of the unit,
uses a belt and gearbox system from the engine PTO
shaft. Drive train protection comes through belt slippage.
The blower draws grass clippings from the discharge
area of the cutting deck back to the (2) - 2.9 cubic foot
collection bags P#(G0004) at the rear portion of the
mower frame. The operator can engage the blower with
a spring-lock engagement handle on the right side of the
unit. Once the bags are full with clippings, they can be
easily released for dumping.
Section II
INSTALLATION FOR USE
NOTE:
pin upon re-installation of the clutch, and that the wiring
harness is re-connected.
For the 24HP & 27HP Kohler Engines, 22HP & 21HP
Kawasaki Engines and 23HP Briggs and Stratton
Engines:
pulley assembly number 15 P#(A1038) and secure the
pulley assembly to the clutch using (1) 7/16”-20 x 3-3/4”
HHCS P#(K0350) and (1) 7/16” lock washer P#(K0140).
For the 18.5HP, 22HP & 26 HP Briggs and Stratton
Engines and the 19HP Kawasaki Engine and 20HP
Kohler:
pulley assembly number 12 P#(A0728) and secure the
pulley assembly to the clutch using (1) 7/16”-20 x 3-3/4”
HHCS P#(K0350) and (1) 7/16” lock washer P#(K0140).
The added pulley will power the collection system.
Torque the bolt to 55 ft./lbs.
engine pulley.
Make sure that the clutch stop is inline with the
1-1/8” DIAMETER CRANKSHAFT
Replace the bushing and hardware with engine
1” DIAMETER CRANKSHAFT
Replace the bushing and hardware with engine
Reattach the drive belt to the
Electric Clutch
Assembly
Remove
Hardware
Figure 2-1
From Engine Pulley
Clutch
Stop
Disconnect
Wiring Harness
Remove Drive Belt
2-1 Preparation Of Mower
Carefully open the shipping box. The grass collection
system will have various parts located inside. Remove
and sort all parts for easy identification.
NOTE:
the exploded drawings and part views on pages
Refer to your Country Clipper owners manual for
instructions on how to properly remove the drive belt
from the engine pulley. After removing the drive belt from
the engine pulley, disconnect the wiring harness on the
clutch assembly. Remove the hardware that secures the
clutch assembly to the engine shaft. Remove the clutch
assembly from the engine shaft. Remove the bushing
from the underside of the clutch assembly, where the
pulley is located. Refer to Figure 2-1.
Before each step of assembly, it will help to study
14-19.
Clutch
Pin
Added
Engine Pulley
5
Remove
Bushing
(1) 7/16” Lock Washer
(1) 7/16”-20 x 3-3/4” HHCS
2-2 Removing the Rear Panel Guard
and the Muffler Guard
Remove the rear panel guard from the rear frame of the
mower. You will use this existing hardware later in the
assembly procedure. Refer to figure 2-2.
NOTE:
engines, the muffler guard will need to be replaced.
Contact Country Clipper for the replacement muffler
guard, part number 700-059P.
On certain Jazee units with single cylinder
Figure 2-2
Remove The
Rear Panel
Guard
2-4 Left Frame Bracket Installation
Disconnect the deck tension spring from the left engine
side panel and remove the hardware. Attach the left
frame bracket to the left engine side panel using the
existing hardware from the rear panel guard and deck
tension spring. Also use (2) 3/8”-16 x 3/4” HHCS
P#(K1190) and (2) 3/8”-16 nyloc nuts P#(K1216) to
secure the left frame bracket Refer to Figure 2-4.
NOTE:
tension spring. Use (1)1/2”-13 x 1-1/4” HHCS P#(K1232)
and (1) 1/2”-13 nyloc nut P#(K1247) instead of existing
hardware.
The Wrangler series does not have a deck
Figure 2-4
Deck Tension
Spring
Left Frame
Bracket
2-3 Right Frame Mount Assembly
Installation
Fasten the right frame mount assembly P#(A1008) to the
right engine side panel using (2) 3/8”-16 x 3/4” HHCS
P#(K1190) and (2) 3/8”-16 nyloc nut P#(K1216). Also
use (2) 1/2”-13 x 1-1/4” HHCS P#(K1232) and (2) 1/2”13 nyloc nut P#(K1247). Refer to Figure 2-3.
Figure 2-3
(2) 3/8”-16 x 3/4” HHCS
(2) 3/8”-16 Nyloc Nut
Wrangler Series
(1) 1/2-13 x 1-1/4” HHCS
(1) 1/2”-13 Nyloc Nut
Jazee Series
Use Existing Hardware
(2) 3/8”-16 x 3/4” HHCS
(2) 3/8”-16 Nyloc Nut
2-5 Lower Frame Assembly
Installation
Fasten the lower frame assembly P#(A1091) to the left
frame bracket P#(B0452) and the right frame mount
assembly P#(A1008) using (4) 5/16”-18 x 3/4” HHCS
P#(K1153), (4) 5/16” flat washer P#(K0042)and (4)
5/16”-18 nyloc nut P#(K1180). Refer to Figure 2-5.
NOTE:
different mower frames, so use the hole pattern shown in
Figure 2-5.
The lower frame assembly is designed to fit
Front View
Figure 2-5
(2) 1/2”-13 x 1-1/4” HHCS
(2) 1/2”-13 Nyloc Nut
Lower Frame
Assembly
6
(4) 5/16”-18 x 3/4” HHCS
(4) 5/16” Flat Washer
(4) 5/16”-18 Nyloc Nut
2-6 PTO Assembly Installation
Insert the pivot rod on the PTO assembly P#(A1111) into
the mounting slots on the right frame mount assembly
P#(A1008) as shown in Figure 2-6. You will secure the
PTO assembly in Section 2-7, after the belt has been
installed.
Figure 2-6
PTO
Assembly
Mounting
Slot
Pivot Rod
2-7 Belt Installation/Removal and
Adjustment
Remove (3) 1/4”-20 x ½” HHSTS P#(K0353) from the
belt guard located on the bottom of the PTO assembly
as shown in Figure 2-7a.
Figure 2-7b
Belt Tension
Adjustment
Bolt
Figure 2-7c
After loosening the hardware in Figure 2-7b and 2-7c,
slide the gearbox to the farthest left position (towards the
engine). Wrap one end of the kevlar belt P#(M0268)
around the engine pulley. Wrap the other end of the belt
around the pulley on the gearbox. Refer to Figure 2-7d
for reference.
(2) 5/16”-18 x 3/4” HHCS
Loosen (1) 3/8”-16 x 2” HHCS
Loosen
Loosen
(2) 5/16”-18 x 3/4” HHCS
Figure 2-7a
Remove The
Belt Guard
Loosen the (4) 5/16”-18 x 3/4” HHCS P#(K1153) that
secure the gearbox to the PTO assembly. Loosen the
belt tension adjustment bolt: (1) 3/8”-16 x 2” HHCS
P#(K1208). Refer to Figure 2-7b and 2-7c.
Figure 2-7d
Slide
Gearbox
Gearbox
Pulley
Engine
Pulley
With the kevlar belt wrapped around both pulleys, tilt the
PTO assembly towards the engine, aligning the PTO
mount pin holes on the PTO assembly with the mounting
holes on the right frame mount assembly. Insert the PTO
mount pin P#(B0274) in the mounting holes and fasten
with (1) 1/8” x 2-3/8” hair pin clip P#(K0086). Refer to
Figure 2-7e for reference.
Wrap Belt Around
Both Pulleys
7
2-7 Belt Installation/Removal and
Adjustment Continued...
Fasten With
Figure 2-7e
(1) Hair Pin Clip
Tilt PTO
Assembly
2-9 Upper Frame Assembly
Installation
Slide the upper frame assembly P#(A0871) onto the
vertical mount tube located on the lower frame assembly
P#(A1091) as shown in Figure 2-9.
Upper Frame
Assembly
Figure 2-9
Insert PTO
Mount Pin
To adjust the belt tension, turn the belt tension
adjustment bolt clockwise until there is 1” of deflection
with 10-11 pounds of pressure applied to the center of
the kevlar belt. When the belt has the proper tension,
tighten the (4) 5/16”-18 x 3/4” HHCS P#(K1153) from
Figure 2-7b and 2-7c that secure the gearbox to the PTO
assembly. Replace the belt guard and (3) 1/4”-20 x ½”
HHSTS P#(K0353).
2-8 Exhaust Deflector Installation
NOTE:
hand side of the tractor will not require an exhaust
deflector, or removal of existing exhaust deflector.)
Remove any existing exhaust deflector and hardware
from the muffler. Attach the exhaust deflector P#(J0282)
to the muffler and fasten with the exhaust clamp
P#(X1064). Rotate the exhaust deflector downward
before tightening the exhaust clamp, as shown in Figure
2-8. This will prevent the exhaust from damaging the
collection bags.For the Briggs and Stratton
18.5HP engine, simply remove the existing exhaust
diverter. For any engines with the exhaust on the left
side of the engine, the exhaust deflector is not required.
Figure 2-8
(All units where the muffler deflects out the left
For Right Hand Deflecting Mufflers
NOTE:
Exhaust
Clamp
Vertical
Mount Tube
Lower Frame
Assembly
2-10 Top Assembly To Upper Frame
Assembly Installation
Lift the top assembly P#(A1028) into position as shown
in Figure 2-10. Fasten the top assembly to the upper
frame assembly using (2) 5/16”-18 x 2-1/2” tap bolt
P#(K0125), (2) 1/4” flat washer P#(K0037), and (2) 5/16”
nyloc nut P#(K1180). When fastening, leave the nyloc
nuts slightly loose so that the top assembly can pivot
freely.
To p
Figure 2-10
Assembly
Exhaust
Deflector
Rotate Deflector
Downward
Before Clamping
(1) 5/16”
Nyloc Nut
(1) 5/16”-18 x 2-1/2”
Tap Bolt
1/4” Flat
Washer
8
2-11 Blower Cone
Installation/Removal
Fasten the blower cone P#V0016) to the blower housing
located on the PTO assembly. Use (3) 1/4”-20 x ½”
HHCS P#(K1105) and (3) 1/4” flat washers P#(K0037) to
secure the blower cone to the blower housing.
Figure 2-11
1/4”-20 x ½”
HHCS
Blower
Cone
1/4” Flat
Washer
Blower
Housing
Remove the (2) 3/8”-16 x 1/4” HHCS P#(K0049), and (2)
3/8”-16 flange nut P#(K1215) that secure the impeller
blades tot he PTO shaft P#(B0460). Inspect the impeller
blades and replace if necessary. When replacing the
impeller blades, run the blades to the shoulder of the
PTO shaft before tightening the hardware. Refer to the
figures
Figure 2-12b
PTO
Shaft
Shoulder
3/8”-16 x 1-1/4”
HHCS
3/8”-16
Flange
Nut
3/8” I.T.
Lock
Washer
Impeller
Blade
Impeller
Blade
2-13 Boot To Mower Deck Installation
2-12 Impeller Blade
Removal/Replacement
WARNING
!
BEFORE REMOVING/REPLACING THE IMPELLER
BLADES, BE SURE THE MOWER IS TURNED OFF,
THE PTO ASSEMBLY IS DISENGAGED AND THE
NEGATIVE CABLE IS REMOVED FROM THE
BATTERY. FAILURE TO DO SO MAY RESULT IN
SEVERE INJURY OR DEATH.
Remove the blower cone P#(V0016) from the blower
housing located on the PTO assembly P#(A1111). With
the blower cone removed, you will have access to the
impeller blades P#(E7003). Refer to Figure 2-12a
Figure 2-12a
PTO
Shaft
Remove any existing grass deflector from the mower
deck. Follow the instructions that correspond to your
bagger boot adapter kit.
KIT#: 629FP-001A Jazee and Jazee Pro 2011
Fasten the boot plate P#(B0627) to the plastic boot
P#(V1162) using (3) 5/16”-18 x 3/4” carriage bolt
P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3)
5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts
from the inside of the boot so the threads are on the
outside of the boot. This will prevent grass clippings from
collecting on the bolt threads. Secure the boot plate to
the mower deck with (1) boot rod P#(B0348) and (1) hair
pin clip P#(K0099) as shown in Figure 2-13a.
Figure 2-13a KIT#: 629FP-001A
Hair Pin
Clip
Boot
Rod
Boot
Plate
Impeller
Blades
9
Boot
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
2-13 Boot To Mower Deck Installation
Continued..
KIT#: 629FQ-001A Jazee & Jazee Pro 2009 & Below
Fasten the boot plate P#(B0468) to the plastic boot
P#(V1162) using (3) 5/16”-18 x 3/4” carriage bolt
P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3)
5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts
from the inside of the boot so the threads are on the
outside of the boot. This will prevent grass clippings from
collecting on the bolt threads. Secure the boot plate to
the mower deck with (1) boot rod P#(B0244) and (1) hair
pin clip P#(K0099) as shown in Figure 2-13b.
Figure 2-13b KIT#: 629FQ-001A
KIT#: 629EO-001A Jazee and Jazee Pro 2010
Rotate the stop clockwise and slide the chute forward
and up to remove. Insert the bagger mount into the
same keyholes on the deck. Rotate the stop counter
clockwise to lock into place. Fasten the boot to the boot
mount bracket with (2) carriage bolts and (2) flange nuts.
Insert the carriage bolts from the inside of the boot so
the nuts fasten on the top of the boot bracket. This will
prevent grass clippings from collecting on the bolts.
Position the boot mount over the tabs of the deck mount
and slide the boot rod through the holes on both of the
mounts and secure with (1) hair pin clip.
Hair Pin
Clip
Boot
Plate
Boot
KIT#: 629FL-001A Wrangler Series
Fasten the boot plate P#(B0648) to the plastic boot
P#(V1166) using (3) 5/16”-18 x 3/4” carriage bolt
P#(K1142), (3) 5/16” flat washer P#(K0042) , and (3)
5/16”-18 nyloc nut P#(K1180). Insert the carriage bolts
from the inside of the boot so the threads are on the
outside of the boot. This will prevent grass clippings from
collecting on the bolt threads. Secure the boot plate to
the mower deck with (1) boot rod P#(B0658) and (1) hair
pin clip P#(K0099) as shown in Figure 2-13b.
Figure 2-13c KIT#: 629FL-001A
Hair Pin
Clip
Boot
Rod
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
Boot
Rod
Boot
Plate
Figure 2-13d KIT#: 629EO-001A
2-14 Length of Hose Adjustment
The hoses in sections 2-15 and 2-16 must be cut to fit
your machine. Follow steps 2-15 and 2-16. Do not cut
the hoses until you have tried to fit them on your
machine. Remember that the hoses have to be long
enough to adjust for the blower assembly’s movement
as well as allow enough for clamping surface between
the inlet, blower assembly and the deck boot.
2-15 Upper Hose Installation
Fasten the inlet to the plastic top by sliding the inlet from
the inside of the top assembly and lock the inlet into
place. Slide a hose clamp P#(J1000) over both ends of
the 6” upper hose P#(F0001). Then slide one end of the
upper hose onto the inlet. Make sure there is about a
two-inch overlap between the hose end and the inlet.
Slide the opposite of the upper hose onto the outlet of
the PTO assembly. Make sure there is a two-inch over
lap between the hose end and the outlet on the PTO
assembly. Make sure both ends of the hose are clearly
attached to the inlet and the PTO assembly. Tighten both
hose clamps at this time. Refer to Figure 2-15.
Figure 2-15
Hose
Clamp
Boot
(3) 5/16”-18 x 3/4”
Carriage Bolt
(3) 5/16” Flat Washer
(3) 5/16”-18 Nyloc Nut
10
Inlet
Outlet
Upper
Hose
Hose
Clamp
2-16 Lower Hose To Blower Cone Installation
Slide a hose clamp P#(J1000) over both ends of the
lower hose. Then proceed to slide the lower hose
P#(F0001) onto the blower cone. Tighten the lower hose.
Hose
Clamp
Blower
Cone
Figure 2-16
Lower
Hose
2-17 Lower Hose To Boot Installation
Take the unattached end of the lower hose and slide it
over the circular end of the boot. Use the hose clamp to
secure the hose to the boot.Before you tighten
the hose clamp, rotate the lower hose counter clockwise
approximately 1” and then tighten the clamp. This will
help hold the bottom edge of the boot tight to the mower
deck.
Lower
Hose
NOTE:
Figure 2-17
2-18 Front Weight Installation
Remove the deck step and hardware from the mower.
Fasten the weight brackets P#(B0479) and the weight
mount plates P#(B0419) to the front casters using (4)
3/8”-16 x 3” carriage bolts P#(K1187) and (4) 3/8”-16
nyloc nuts P#(K1216). Tighten the bolts only finger tight
at this point. Insert (1) weight assembly P#(A0852) into
the weight mount brackets. Secure the weight assembly
using (2) clevis pins P#(K1625) and (2) hair pin clips
P#(K0086) T
Wrangler series mower, use weight assembly
P#(A1113).
ighten all hardware.For the
Remove
Step
Hair Pin
Clip
Weight
Bracket
NOTE:
Remove
Hardware
Clevis
Pin
Weight
Assembly
Hose
Clamp
Inlet
Boot
Upper
Hose
Hose
Clamps
3/8”-16
Nyloc Nut
Hose
Clamps
3/8”-16 x 3”
Carriage Bolt
Weight Mount
Plate
Blower
Cone
11
Lower
Hose
Boot
2-19 Installation/Removal Of
Collection Bags
Plastic Top
Figure 2-19b
To install the bagonto the bag ring
P#(B0227), first make sure the bag ring end caps
P#(J0274) are fastened to the bag ring. Place the seam
openings of the bag onto the bag ring openings and turn
the bag until the slot bracket in the bag ring is protruding
from the opening in the bag (Figure 2-19a). Do this for
both bags.
Install the completed assemblies onto the support frame
and close the plastic top. To secure the plastic top while
in use, fasten the rubber strap with S hook to the right
pivot side rail as shown in Figure 2-19b.
To empty the bag, remove the bag and bag ring by
sliding the bag rearward. Grasp the loop on the bottom
of the bag, turn it upside down and empty the collected
debris (Figure 2-19c). Repeat for the other bag. Reinstall
both bags, line with plastic bags if desired, close the
plastic top and reattach the rubber strap with ‘S’ hook.
Plastic lawn and leaf bags, 33 gallon size, may be used
inside the cloth bags. Be sure to leave enough plastic
bag hanging over the frame so the plastic bags can be
twist tied before emptying (Figure 2-19d).
P#(G0004)
Figure 2-19c
Figure 2-19a
Bag Ring
Bag Ring
End Caps
Seam
Opening
Cloth Bag
Figure 2-19d
Plastic Bag
Grasp Bag
Here
12
Cloth Bag
SECTION III
OPERATING INSTRUCTIONS
3-3 Disengagement Of The PTO
Assembly
3-1 General Safety
Only qualified people familiar with this operator’s manual
and the mower’s operator’s manual should operate this
machine.
3-2 Operation And Tips On Mowing
A. Perform BEFORE EACH USE the maintenance list in
paragraph 4-1.
B. Start mower.
C. With the mower at high idle speed, engage the mower
deck.
While seated in the operator’s seat, pull the
D.
engagement handle of the PTO assembly towards
the operator’s seat until the handle slides into
position in the retaining slot. With the PTO assembly
engaged, you can proceed to operate the control
levers of the mower.
NOTE:
collecting the grass clippings, disengage the deck
and PTO assembly (Section 3-3), then, engage the
parking brake and turn the mower off. Check upper and
lower hoses for any clogs.
To obtain the maximum effectiveness from your
collection system, the tips listed below should be
followed:
If the collection system does not appear to be
A. To disengage the PTO assembly, slide the
engagement handle out of the retaining slot and push
the engagement handle away from the operator’s seat.
WARNING:
spin. DO NOT TOUCH the PTO assembly, pulleys, or
the belt until the tractor is turned off. DO NOT adjust the
belt tension until the mower is turned off. Refer to
section 2-4 of the manual.
The PTO assembly blades will continue to
3-4 Unloading The Collection System
NOTE:
follow the following steps:
A. Stop the forward movement of the mower.
B. Disengage the mower deck.
C. Disengage the PTO assembly.
D. Engage the parking brake.
E. Once the parking brake has been engaged, then and
F. To remove the bags from the frame slide bags out and
To determine when the collection bags are full,
only then, walk behind the mower and check the
collection bags by first unhooking the rubber strap
with S hook that secures the plastic top, then lift the
plastic hood. Load in bags should not exceed the
height of the installed bag.
turn bags over to deposit clippings.
* Watch your speed- Normal conditions will allow a
speed of up to approximately 4 mph, but thick, heavy
damp conditions will require reduced ground speed.
* Mow with sharp blades- A sharp blade cuts cleaner.
* Wet grass and leaves will decrease effectiveness and
will increase horsepower requirements.
* Mow at higher cutting heights- Remove and mulch no
more than 2” of grass length with each mowing.
(Experts recommend not cutting off more than 1/3 of
the grass blade length at any given time.)
* Mow twice, at different height settings, (high, then low),
if grass is extra tall.
* Remember that horsepower requirements will vary with
the mowing conditions such as type and height of turf
grass, moisture content, amount of leaves, whether the
terrain is flat or hilly, etc.
G. Slide empty bags back onto the frame and secure
plastic top with the rubber strap with ‘S’ hook.
NOTE:
Do not allow collection bags to become overfilled as potential damage may occur to your
equipment. Also, be sure to clean the hood screen as
needed.
SECTION IV
MAINTENANCE
4-1 Maintenance Checklist
Before each use:
1. Check blades and spindles to be sure that no foreign
objects, such as wire or steel strapping bands, are
wrapped around them.
2. Inspect blades for wear. Replace if necessary. If it is
necessary to sharpen the blades, remove the blades
from the spindles before sharpening. DO NOT
sharpen blades while still attached to the mower.
13
3. Make sure all shields are in place and in good
condition. Repair or replace any missing or damaged
shields.
4. Perform lubrication per paragraph 4-2.
4-2 Lubrication
NOTE: Use only white lithium based grease for
lubrication of the shaft on the blower assembly.
5. Listen for abnormal sounds, which might indicate
loose parts, damaged bearings, or other damage.
Correct any deficiency before continuing operation.
6. With the engine off, engage the blower assembly.
Check the belt tension and inspect the pulley belt for
cracks or tears.
7. Check for wear or deterioration of the upper or lower
hoses. If there are any portions of the hose that have
been torn or worn through, replace immediately.
After Each Use:
1. Clean all debris from machine especially from the
container, underneath the belt shields, and safety
decals. Replace any missing or illegible decals.
2. Inspect the unit for worn or damaged components.
Repair or replace before the next use. Any
replacement component installed during repair shall
include the component’s current safety decal specified
by the manufacturers to be affixed to the component.
3. Check belt for proper tension.
1. On initial use: Grease the fitting on the blower shaft.
2. Every 25 hours of use: Re-grease the grease fitting.
3. Every 200 hours of use: Check oil levels in gear box.
Oil in gear box should cover the gears. If not, fill using
an EP90 weight oil. 6oz. will fill the gear box from
empty.
SECTION V
PARTS AND SERVICE
5-1 Parts And Service Information
Collection system owners should record the name and
telephone number of their Service Center. Your Service
Center will be happy to supply replacement parts,
accessories, and do any service or repairs to your
collection system. If for any reason your Service Center
is unable to service your collection system or supply
replacement parts, contact PECO Inc. and include the
following information on the chart below.
THE SERIAL NUMBER PLATE
IS LOCATED ON THE TOP
ASSEMBLY
Unit Model Number:
Unit Engine Size:
Unit Serial Number:
Date of purchase:
Dealer/Distributor Name:
Address:State:
Phone Number:
ADAPTS SR220 & SR370 TO
629EA-001A & 629FM-001A GRASS BAGGERS
629FP-001A BOOT KIT ASSEMBLY
PECO
(1)
HB0349
HARDWARE
BAG
(1)
B0627
BOOT
PLATE
(1)
B0348
BOOT ROD
(1)
B0348
BOOT ROD
BAGGER
BOOT
ADAPTER
KIT
2011
18
TOP/UPPER FRAME ASSEMBLY
EXPLODED VIEW
AND PARTS LIST
Item
Number
1B0451RT. PIVOT SIDE RAIL1
2B0448RT. CENTER RAIL1
3B0459RAIL MNT. TUBE1
4B0450LT. PIVOT SIDE RAIL1
5B0449VERT. MNT. TUBE1
6B0470LT. CENTER RAIL1
7V0017BAGGER TOP1
8V0018SCREEN1
9J4009SHORT RUBBER STRAP W/ S HOOK1
10K10301/4"-20 x 1-1/4" CARRIAGE BOLT1
11K00371/4" FLAT WASHER .75 OD x .314 ID x .060 T3
12K11281/4"-20 NYLOC NUT1
13B0227BAG RING2
14J0274BAG RING END CAP4
15K01255/16"-18 x 2-1/2" ALL THREAD HHCS2
16K11805/16"-18 NYLOC NUT2
17V0019INLET1
Document
Number
TitleQuantity
19
A1111 PTO ASSEMBLY
EXPLODED PARTS VIEW
20
A1041 PTO ASSEMBLY
Item
Number
Document
Number
TitleQuantity
1M0266'A' PULLEY FOR DECK DRIVE PTO1
2K14461.187 OD x .380 ID x .187 WASHER1
3K11903/8"-16 x 3/4" HHCS1
4V0015BLOWER HSG.1
5A0431GEAR BOX1
6M0229'A' PULLEY FOR DECK DRIVE PTO2
7S0183GEAR BOX PULLEY BUSHING2
8K03607/8" SNAP RING2
9J0272#9 WOODRUFF KEY2
10K00355/16-18 SET SCREW2
11E0015PTO SHAFT HOUSING1
12N0147BEAR ING 2.0472 OD, 0.9843 ID, 0.5906 W (6205RS PEER)1
13B0460PTO SHAFT1
14N0165BEAR ING1
15J08011/4"-28 ZIRC FITTING1
16K1 2153/8"-16 FLANGE N UT9
17B0466BASE PL.1
18B0478GEAR BOX PULLEY GUARD1
19K11535/16"-18 x 3/4" HHCS4
20K11785/16"-18 FLANGE NUT4
21K1 1913/8" -16 x 1" HHCS2
22K00371/4" FLAT WASHER .75 OD x .314 ID x .060 T4
23K1 1501/4" -20 x 2-1/4" HHC S2
24K1 1261/4"-20 FLANGE N UT4
25K1 2023/8" -16 x 4-1/2" HHC S G52
26K12163/8"-16 NYLOC NUT2
27K0 3483/8" -16 x 2" ALL T HREAD H HCS1
28K0 0425/16" FLAT WASHE R .875 OD x .380 ID x .075 T5
29K0 3531/4" -20 x 1/2" HH STS3
30J0303SPRING2
31E7003IMPELLER BLADE2
32K1 1923/8" -16 x 1-1/4" HHC S6
33K00493/8" INTERNAL LOCK WASHER2
34M0267A28K KEVLAR BELT1
35V11515/8" ID x 4-3/4" BLACK HANDLE GRIP1
36K00483/8" LOCK WASHER1
37B0505PTO ARM MNT. ROD1
38B0506LT. PTO ARM1
39B0642BLWR. MNT. BRKT.1
40B0643RT PT O ARM1
41B0509PTO HANDLE1
42J0005PTO HANDLE PIN1
43S0001ROLLER BUSHING1
44B0510SPACER BUSHING1
45B0511SPACER BUSHING1
46K0403WASHER 1-1/2" OD x 3/8" ID3
EXPLODED PARTS VIEW DESCRIPTION
21
SAFETY DECALS
To promote safe operation, Country Clipper Inc. supplies safety decals on all products manufactured. Damage can occur to
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.
DANGERDANGER
!
TO CLEAR DEBRIS WITH BLOWER
PELIGROPELIGRO
!
PARA LINPIAR BASURA CON LA
R2007R2007
Part #: R2007
Never Use Hands Label
RUNNING!
HOJA EN MARCHA!
PUSH HANDLE
DISENGAGEDISENGAGE
PULL HANDLE
ENGAGEENGAGE
Part #: R1100
Engage-Disengage Label
NEVER USE HANDS
NUNCA USE MANOS
R1100
!
!
R2008R2008
Part #: R4037
Warning: Hot Surface Label
DANGERDANGER
FINGERS, HANDS, & BODY PARTS
PELIGROPELIGRO
DEDOS, MANOS Y PARTES DEL
CUERPO PUEDAN SER CORTADOS!
ROTATING BLADES!
CAN BE SEVERED!
HOJA ROTANTE!
Part #: R2008
Rotating Blades Label
Part #: R1052
Small Warning: Turn Off Blower Label
Part #: R1054
Important Label
Part #: R4015
Danger: Rotating Blades Label
MADE IN
MADE IN
AMERICA
AMERICA
Part #: R1065
Made In America Label
Part #: R1051
Warning: Hearing Protection Label
Part #: R4028
Danger Keep Hands & Clothes Clear Label
Part #: R1069
Warning: Turn Off Blower Label
Part #: R4008
Caution: Rotating Blades Label
22
TORQUE SPECIFICATIONS
rench W
ze -A·
5i
AMERICAN
Bolt Head Markings
SAE
Grade
2
(No Dashes)
~~,-,
(3
Dashes)
#\
,e'
\l~#
+
'\7
.btl
"\
'\
SAE Grade 8
(6
Dashes)
SI
~tS
WRENCH
ZE
t
Recommended Torque
BOLT
(IN.)
7/16
7/16
1/2
1/2
9/16
9/16
5/6
5/
6
31
4
3/4
7/6
716
15/16
15116
1-1/B
1-1/8
1-5/16
1-5/16
1-1
/2
1-1
12
H /2
1-11116
1-11/
16
'-
718
\-
7/8
2-1 /
16
2-11
16
2-114
Z-l
f4
"A"
(IN.) "8" A
THREAD SI
1/4 -
1/4 -
5116-18UNC
5116·24
318 -16
3/8·24
7/
16
7/
16·20
l12·,aUNC
1/2 .
9/1
9116 - 18 UNF
5/8 -
5/8 · 18 UNF
3/
3/
7/8 - 9
7/8-
1 1 - 1
1-1
1-1
1-1
\-1/4 -
1-3/8 - 6
1-318
J-112
1-1/2-
DIAMETER
NO
ZE
20
UNC
28 UNF
UNF
UNC
UNF
- 14
UNC
UNF
20
UNF
6·12
UNC
11
UNC
4 -
10
UNC
4 -
16
UNF
UNC
14UNF
1 -
8UNC
12
UNF
4U
NF
/8 - 7
UNC
/8 - 12UNF
/4 - 7
UNC
12
UNF
UNC
- 12
UN
- 6
UNC
lZU
NF
F
In
Foot Poun
SA'
GR
ADE
6 (7) 8 (11) 12 (16)
6 (8)
11
(15)
13 (17
20
(27) 31 (42)
23
(31) 35 (47) 4
32
(43)
36
(49)
49 (66\
55
(75)
70
(95)
79
(107)
97
(13
110 (149)
144 (1
192 (
260
166 (225)
1
64 (249
250 (339)
274
(371)
260
(379)
354
(480)
3
97
(538)
500
(678)
553(749)
6SS(887}
740
(101
870
(1179)
979
(1327)
ds
(Newton Meiers)."
2
) 19 (26)
1)
95)
)
)
1)
SA' SA'
GRA
10
17
49 (66)
55 (75)
76 (103
85
(l15)
1
09 (148 )
122 (165) 172 (233)
150 (203) 2 12 (287)
17
0 (230) 240(325)
266(360)
297(402)
430
474
644
705
721
795
(1077)
890 (1206
1120
12
41 (1682
1470 (1992)
1672
1950
219
4
DE
5
(13)
(23)
) 106 ( 144)
(583)
(642)
(873)
(955)
(977)
) 1444 (1957)
(1518) 1
)
(2266
)
(2642
)
(29n
) 3:)57 (4820)
GRAD
E 8
14 (18
)
25
(33)
27
(37)
44
(60)
9(66)
70
(95)
78
(106)
120
(163)
153 (
207)
376
(509)
4
20 (569
606
(821}
668(905)
909 (1232)
995 (1348
1019 (1381 )
1288(1745)
817
(2462)
2013
(2726)
2382
(3228)
2712
(3675J
316
1 (
4283)
)
)
METRIC
t
Wrench
Size
"A"
+
Numbers
indicate
·Use
75%
fasteners.
values
for
appearing
ASTM
of
the
specified
Use 85% of
lubricated
fasteners.
class.
torque
the
specified
on
bolt
heads
value
torque
for
ASTM
plated
23
Country Clipper Division of Shivvers Mfg. Inc
613 W. English | Corydon, IA | 50060
Phone: 1-800-344-8237 | 641-872-2544
Fax: 641-872-1593
E-Mail: www.countryclipper@countryclipper.com
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.